company profile - indpark.vorsino.comindpark.vorsino.com/upload/darus kaluga company profile.pdf ·...
Post on 21-Aug-2018
247 Views
Preview:
TRANSCRIPT
DA RUS KALUGA.2/21
Contents
Attention & Focus ..
I. Company overview
II. Company History
III. Business Partners
IV. OVERSEA Network & Factory
V. Russian Plant Location
VI. Organization Chart
VII. Lay-out Map (Plastic & Rubber)
VIII. Sales in 2014 & expected sales in 2015
IX. Major Production Equipment
X. Work Process Management - B2B / B2C
XI. Production Items
XII. Product description
XIII. ISO Certificates
DA RUS KALUGA.3/21
Attention & Focus ..I. Company overview
President : LEE DONG-JOO
Monitor / TV / Washing Machine – Plastics & Rubber Products
249096 Russia, Kaluga region, Maloyaroslavets area, Mirnaya street h.1
185 people
(Managers: 16 people, Technician : 12, Field worker: 157 people)
Address
Established
Representatives
Production Items
Employees
2014 sales
15.04.2009
PLASTIC: 134 million, RUBBER: 387 million / Total: 521 million RUR
DA RUS KALUGA.4/21
Attention & Focus ..
설립기
1991~1996Period of Establishment
70’ ~80’
설립기
1991~1996Period of Growth
90’
1994 Moved to a New Plant in KIMHAE-City.
1997 Founded the Institute of Technology of Dong-A Hwa Sung Co.,Ltd.
1997 R&D Center Established
1998 Obtained ISO 9001, KSA 9001 Certification
1998 Obtained QS 9000 Certification
1999 Registered as a selected company to supply parts to MAZDA MOTOR CO.,Ltd. under the O.E.M.Basis.
1999 Established a New Plant in Cheon-An City
설립기
1991~1996Period of Take - off
After 2000’ ~ 2000 Began to supply Laundry parts to
SHARP Electronics
2001 Dec. KOSDAQ Registration
2002 Jun. India Factory was established.
2003 Mar. China factory was established.
2003 May. Jin-he factory was established.
2003 Jun. Began to supply Washing machine parts to TOSHIBA CO.ltd
2004 Sep. Began to supply Washing machine DOOR-PACKING parts to Matsushita CO.ltd
2005 Jan. Acquire TS16949
2005 Apr Acquire ISO14001
2005 Dec Russia Factory was established.
2009 Apr. Russia second Factory was established.
2010년 Aug Mexico Factory was established.
2011년 Jun Poland Factory was established.
II. Company History
1974 Established
1975 Supply to Hyundai and Daewoo Motors
1978 Authorized as a specialized manufacturing company for automobile parts
▪ 1981 K.S Mark certificated(Rubber for automotivewindow)
DA RUS KALUGA.5/21
Attention & Focus ..III. Business Partners
Domestic
Our Main Customers
Overseas
DA RUS KALUGA.6/21
Attention & Focus ..
DONG-A HWA SUNG TECHNOLOGY (WUXI) CO.,LTD
#7 Xianzhuang Street, ChengchangIndustrial Park, Huangtu Zhen, Jiangyin City, Jiangsu Province
ChinaTEL : +86-510-8665-0002~3, 0009
FAX : +86-510-8665-0010
DONG-A INDIA AUTOMOTIVE PVT.LTD
New #55, Thandalam Village, NH4,Madras-Bangalore high way,
Sriperumbudur Taluk KancheepuramDist. India(602 105)
TEL : +91-44-2715-6354
FAX: +91-44-2715-6353
DONG-A POLAND Sp.z o.oBiskupice Podgorne 55-040 Kobierzyce, Wroclaw Poland
TEL : +48-71-792-9617
D.A RUS LLC (2nd Plant)
249096 Russia, Kaluga region, Maloyaroslavets area,
Mirnaya street h.1
TEL/FAX : +7-484-315-1832
D.A RUS LLC (1st Plant)143160 Russia, Moskovskaya
oblast, Ruzsky Rayon, Settlement Dorohovo, 86km
of the Minsk highwayTEL : +7-495-785-1391
FAX : +7-495-785-1392
India(Chennai)
DONGA HWASUNG MEXICO,S.A. DE C.V.
Av. Hecules #301-A Intr. 15~19. Santa Rosa JaureguiQueretaro, Queretaro C.P.
76220
TEL : +52-442-385-1690
China(Wuxi)
Korea(H.Q)
Mexico(Queretaro)
Poland(Wroclaw)
IV. Overseas Network
Russia(Moscow, Kaluga,)
India
DA RUS KALUGA.7/21
- Established in June, 2002 - Capital : 2,200,000 USD(100% direct investment)
- Employees : 200 - Products : Rubber products for Automobile
- Customer : Hyundai Motor India, Mando Brake System India, Rumax Samlip India,etc.
DONG-A INDIA AUTOMOTIVE Pvt. Ltd (Chennai, India)
- Established in March, 2003 - Employees : 250
- Capital : 10,010,000 USD (92% Dong-A Hwa Sung’s investment and 8% MITOYO’s in Japan)
- Products : Rubber products for Drum Laundry Machine and Automobile
- Customer : LG, Samsung, Hyundai/Kia, Matsushita, BEKO, Haier, Media etc.
- Established in December, 2005 - Capital : 700,000 USD(100% direct investment)
- Products : Plastic injection parts and ass’y for TV, REF, Rubber Parts for Front Loading WM
- Customer : LG/Samsung Electronics - Employees : 305 (1st P:200, 2nd P :55, 3rd P:50)
- Established in April, 2009 - Employees : 65
- Products : Cover-rear, Hold Boss bottom for TV and Monitor
- Customer : Samsung Electronics Russia. - Capital : 1,000,000 USD(100% direct investment)
DONG A HWA SUNG MEXICO (Queretaro, Mexico)
DONG-A POLAND (Wroclaw, Poland)
- Plan : April. 2011 - Employees : 60
- Products : Door gaskets, Bellows, Dispenser ass’y for Front Loading WM
- Customer : LG Electronics
D.A RUS.,LLC (Moscow, Kaluga Russia)
DONG-A HWA SUNG TECHNOLOGY (WUXI) Co., Ltd (Wuxi, China)
Attention & Focus ..IV. Overseas Network
DA RUS KALUGA.8/21
Attention & Focus ..V. Location
D.A RUS LLC KALUGA
249096 Russia,Kaluga region,
Maloyaroslavets area,
Mirnaya street h.1
TEL: +7-484-315-1979
FAX : +7-484-315-1832
<회사 전경>
DA RUS KALUGA.9/21
Attention & Focus ..VI. Organization Chart
▶ Office : 28 (Korean 3 included)▶ Workers : 110▶ Etc : 5 (Driver 3, Cleaning 2 )
G. Director
Lee. D.J.
Executive Dept.Safety &
environment
Production 1
(Plastic)
QM / R&D Dept.
Quality R&D
Technical Dept.
Official Mold / injectionProduction 2
(Rubber)
Purchasing
/ Material
HRFinance
ManagementManufacture
Sales Production
LaboratoryManufacturing Quality
DA RUS KALUGA.12/21
Attention & Focus ..VIII. Sales status & expected sales in 2015
YearSales
2012 2013 2014 Remark
Sales amount(Samsung) 4,236 7,405 11,304
Sales amount(LG) 1,194,833 1,606,415 1,971,461
Sales amount(BEKO) 211,493 213,283 225,393
TTL sales amount 1,410,562 1,827,102 2,208,157
Unit : Thousand (Rub.)
Unit : Thousand (Rub.)
-
500,000
1,000,000
1,500,000
2,000,000
2,500,000
2012 2013 2014
1,617,818
2,032,980
2,422,246
TTL sales amount
▶ Sales status.(Russia plant-RUZA+KALUGA)
DA RUS KALUGA.13/21
0
10,000
20,000
30,000
40,000
50,000
60,000
70,000
80,000
90,000
100,000
Jan. Feb. Mar. Apr. May Jun. Jul. Aug. Sep. Oct. Nov. Dec.
Expected sales (2015)
Attention & Focus ..VIII. Sales status & expected sales in 2015
Unit : Thousand (Rub.)
Unit : Thousand (Rub.)
Expected sales
(2015)Jan. Feb. Mar. Apr. May Jun. Jul. Aug. Sep. Oct. Nov. Dec. TTL
Sales amount 50,911.24 52,891.44 49,135.03 47,223.80 51,404.08 53,667.93 51,900.79 58,082.46 84,483.14 99,433.55 80,795.57 61,249.65 741,178.70
▶ Expected sales in 2015 (741.2 Million rub.)
DA RUS KALUGA.14/21
Attention & Focus ..IX. Major Production Equipment
No. Ton Model Name Equipment Manufacturers PIC Person
1 450 SELEX DL450 2 WOOJIN SELEX Won M.Sh.
2 850 LGH-850M 2 LS Mtron Won M.Sh.
3 650 LGH-650M 3 LS Mtron Won M.Sh.
4 1300 ID1300HM 2 LS Mtron Won M.Sh.
▶ Plastic
▶ Rubber
No. Model Name Model code Equipment Manufacturers PIC Person
1 Rubber injection machine YSU-350-650 16 YOUNG SHIN Won M.Sh.
KYT-13-350-500 4 YOUNG SHIN Won M.Sh.
2 Rubber press machine V3-300-600 3 YOUNG SHIN Won M.Sh.
3 Roll mixing machine BS-M22S 1 BONG SHIN Won M.Sh.
4 FANUC Robot R2000 IB 165F 1 FANUC Won M.Sh.
5 Auto rubber molding press 300 1 DONG SUNG Won M.Sh.
DA RUS KALUGA.15/21
Attention & Focus ..X. Work Process Management - B2B / B2C
I. Warehouse
1) Input Process Control
2) Raw Material Control
3) IQC Process Control
4) Resin Feeding Control
5) Resin Heating Control
6) Small Parts Control
7) Roll W/P Control
8) Roll Machine
Management
9) 5S+3R Follow up
10) FIFO Management
11) Mooney Test
12) Reo-Meter Test
13) UTM Test
II. Injection III. Assembly IV. Documents V. Output
1) LQC Process Control
2) Time Check Control
3) Spec Sheets Control
4) Measuring Equipment
5) Standard of Products
6) CTQ/CTF & Standards
7) TRA Machine Check
8) Mold Heating Control
9) TRA Management
10) Mold Management
11) Defect Analyze &
Improvement
1) LOB Control
2) Working Guides
3) Assy’ Spec Sheets
4) Assy’ Time Check List
5) Burr Cutting Control
6) BOM Management
7) Equip. Management
8) Air-Test W/P Check
9) Assembly Small Parts
Control & Management
10) Assy Master Products
1) W/G Master Plan
2) ECN Management
3) 4M Management
4) FTI Management
5) Part-Q Management
6) QTR Management
7) Audit Management
8) QDC/QDM Control
9) Fool-Proof
10) Education
11) Mold Management
12) Best Practice
13) O/P/L
1) OQC Process Control
2) Output Management
3) W/H Management
4) OQC Check Sheets
5) OQC/Departure Check
6) OS&D Management
7) PRR Analyze
8) FIFO Management
9) OQC Master Products
DA RUS KALUGA.16/21
Attention & Focus ..X. Work Process Management - B2B / B2C
05.06.2015 Contact Point:
MMC - PCMA Plant, ROSVA Approval Date: X Lead free status: Compliance
Approval Date: X RoHS status: Compliance
Шестой Этап
Потребитель - Заказчик
1. Анализ тестовых Образцов
2. Принятие решений для
Запуска
3. Допуск на массовое
производство
Качество
Organization / plant:
Четвёртый Этап Пятый Этап
1. Чертёж (3D Tool Modeling) 1. Разработка Пресс-формы
Первый Этап Второй Этап Третий Этап
MMC DEVELOPMENT CONTROL PLAN - 2015o Prototype / Pre-Launch / Production
Разработка процесса
производства деталейИнженерный Отдел Закупки Производство
Lee Dong Joo / Won Myong Shik / Choi Ki Wung / Shuhrat Muradov / Nataliya Guchkova / Valentina ShtammerPart Name / Description:
Part Number / Revision: Plastic & Rubber Part Customer Name:
DARUS-Kaluga, Maloyaroslavets Customer Approval Date:
1. Анализ произведённой детали
2. Определение Технической
характеристики Литья2. Разработка процесса линии Сборки ● Замеры CTQ/CTF размеров
Control Plan Number: DARUS-01 Revision Date: 8(48431)-5-19-79 Kaluga Region, Maloyaroslavets city, Street Mirnaya-1
DARUS Project Team:
3. CTQ/CTF - Определение
критичных параметров и дефектов,
пункты проверки в процессе литья
3. Подбор оборудований и ТПА по
параметрам Пресс-формы
2. Запрос параметров и критерий
проверки комплектующих для
Входного Контроля - IQC
2. Сборка первых образцов на
Одобрение
● Проверка на соответсвие с
чертежами
4. Определение вида материала
для изготовления продукции4. Разработка JIG для проверки ● Правильность Сборки детали
5. Определение комплектующих и
других расходных материалов,
требующихся для производства
5. Определение дополнительных
процессов и требующиеся
оборудования (проверка воздухом,
сварка, шелкография и т.д.)
● Правильность упаковки и
маркировки
6. Определение упаковки и тары
для отправки и хранения готовой и
не готовой продукции
7. Расчёт стоимости деталей
8. Анализ и уточнение условий и
способов доставки
10. Необходимость оснастить
лабораторию измерительными
оборудованиями или заключить
договор с внешней лабораторией
на проверку характеристики сырья
(тест сырья)
1. Закупка всех необходимых
комплектующих и другие расходные
материалы требующиеся для
производства деталей
1. Литьё первых Образцов на
Одобрение
3. Нанесение на визуальную часть
дополнительных, вспомогательных
деталей (шелгокграфия и т.д.) на
Одобрение
9. Анализ и аудит компаний
предоставляющих сырьё и
расходные материалы
LLC “DARUS”
DA RUS KALUGA.17/21
Attention & Focus ..XI. Production Items
TV Products
MONITOR
WM Products
Cover P-Front Cover P-Rear Cover P-Base Cover Stand Base Stand Bar – In/Out Stand P-Body Stand Holder Cover Stand Bottom Holder Boss Bottom Cover Neck-Bottom Guide Stand-Neck
Holder Glass Diaphragm Housing Drawer (U/M/L)
Housing P-Body Panel Drawer Cap Rinse Hose – Air Hose Drawer -Tub Hose Filter –Tub Packing PUMP Cushion PUMP Door Gasket Bellows Pump/Prime Bellows Ventilation
Cover P-Front Cover P-Rear Glass Stand Cover Stand Base Stand Bar – In/Out Stand P-Body
DA RUS KALUGA.18/21
Attention & Focus ..XII. Product Description
TV
Cover-Rear
Glass StandTV Cover-Rear TV Front Cover
Monitor
Stand P-body
TV Cover Stand TV Cover Stand Bottom
WM
DA RUS KALUGA.19/21
Attention & Focus ..XII. Product Description
W/M BellowsGasket
LG Door Gasket
BEKO Rubber Hood
Bellows Prime Bellows Pump
Ventilation Bellows Inlet
DA RUS KALUGA.20/21
Attention & Focus ..XII. Product Description
Diaphragm
Holder Glass
Housing Drawer(L, M, U)
Body-Drawer
Washing Machine
Control Panel Assy
Packing PUMP Seal Packing
Packing PUMP Cushion PUMP
Hose Drawer Tub Hose Drawer Tub
Hose Drawer Tub Hose Drawer Tub
SERK
top related