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Zhongman Petroleum and Natural Gas Group Co., Ltd.,4 Zhongman Petroleum and Natural Gas Group Co., Ltd., 5
Company ProfileZhongman Petroleum and Natural Gas Group Co., Ltd., “ZPEC” as shortened, is headquartered in Lujiazui Finance & Trade Zone of Shanghai.
ZPEC is a leading provider for oil and natural gas industry. Ever since its establishment in 1994, it has been dedicated to providing high quality oilfield products and services for Chinese domestic and international market. The
products and services mainly include:
— Drilling rigs and components manufacturing
— Drilling and drilling engineering services
— Vehicle gas filling stations
— International trade
Zhongman Petroleum and Natural Gas Group Co., Ltd.,6 Zhongman Petroleum and Natural Gas Group Co., Ltd., 7
ZPEC currently owns 30 applied patents .
ZPEC is a high-tech enterprise in Shanghai, with
certificate of API ISO9001:2000, API Q1 and the
Environment Management System Certificate of
ISO14001:2004.
ZPEC Sichuan Kunlun Petroleum Equipment Manufacturing Co., Ltd. is an API certified
enterprise, with API 4F, API 7K, API 8A and the user of API Monogram on its products.
ZPEC is one of the members of International Association of Drilling Contractor.
ZPEC is one of the First Grade of Supplier with the certificate issued by CNPC and Sinopec groups.
The drilling projects contracted by ZPEC covers the Northwest and Northeast
oilfields of China. The rigs manufactured and supplied by ZPEC have been
greatly appraised by CNPC, SINOPEC and the subsidiaries under these
groups. Up to now, the resplendent development of ZPEC rigs have been
exported to Middle East, North America, North Africa, South America, Russia,
Mid Asia, West Asia, South Asia, and Southeast Asia, on the oilfields of these
countries.
With the principles of“Multinational Talent and Localized Workforce”, ZPEC has established its team with optimized
organization, competent and industrious. ZPEC organized a group of high and middle rank managers, technical expertise and
main staffs from some large scale state-owned enterprises in oil industry as well as training new graduators who are becoming
the key members. Some of them are growing with experience in designing, project implementation and successful cooperation
with well-known international company such as Saudi Armco, etc.
ZPEC currently has 1276 stuff members, including Administrator 261;
Senior engineers 68; Engineers 130; Skilled worker 721 and Others: 96.
ZPEC
Zhongman Petroleum and Natural Gas Group Co., Ltd.,8 Zhongman Petroleum and Natural Gas Group Co., Ltd., 9
Subsidiaries of ZPEC
ZPEC owns two large manufacturing bases, which engaged in designing and manufacturing drilling rigs,
components, tools and oil special vehicles in accordance with API specifications. ZPEC consists of leading R&D
department, manufactories, and marketing and after-sale service teams.
Petroleum Equipment Manufacture
ZPEC can design and manufacture mechanical and electric powered onshore
and offshore rigs with drilling depth from 3,000 to 9,000 meters (equipped with
power from 750 to 3,000 HP);
ZPEC can design, manufacture and integrate hydraulic and mechanic
transmission truck mounted rig with depth from 1,500 to 4,000 meters (equipped
with power from 450 to 1,000 HP);
ZPEC can design, manufacture and integrate jack up drilling platform;
The codes and standards used in design, manufacture and integrating:
-API Spec Q1
-SY/T5609-1999
-API Spec 4F
-API Spec 8A/8C
-API Spec 7
-API Spec 7K
-API Spec 9A
-API spec 16C
-SY/5307
-API RP 53
-API spec 16D
-AISC
-GB3797-89
-GB4720
-GB7251-97
-IEC60079-98/GB3836-2000
-IEC44�81/API RP500
Integrated Rig System
Skid-mounted rigs
Truck-mounted rigs
Onshore workover rigs
Offshore oil drilling rig
ZPEC
Zhongman
Petroleum Drilling
Technology (Shanghai) Co., Ltd.
Kunlun Petroleum
Equipment
Manufacturing (Sichuan) Co., Ltd.
Zhongman
International
Petroleum Equipment (Beijing) Co., Ltd.
Zhongman Petroleum
Equipment (Lanzhou)
Co., Ltd.
Zhongman Petroleum
and Gas Technology
(Shanghai) Co., Ltd.
Zhongman Petroleum and Natural Gas Group Co., Ltd.,10 Zhongman Petroleum and Natural Gas Group Co., Ltd., 11
Model ZJ30(750HP) ZJ40(1000HP) ZJ50(1500HP) ZJ70(2000HP) ZJ90(3000HP)
Nominal4-1/2”DPm (ft)
depth: 5”DP m (ft)
3000 (9840)
2500 (8200)
4000 (13200)
3200 (10500)
5000 (16400)
4500 (14800)
7000 (23000)
6000 (19700)
9000 (30000)
8000 (26250)
Max. static hook load. kN (lbs) 1700 (374850) 2250 (496150) 3150 (694600) 4500 (992250) 6750 (1488400)
Clear height of mast. M (ft) 41/43(135/141) 43/44(141/144) 45/46.5(148/153) 45/46.5(148/153) 48/49(157/161)
Height of drill floor. M (ft) 6/7.5 (20/25) 6/7.5 (20/25) 7.5/9(25/30) 9/10.5(30/35) 10.5/12(35/40)
Rated power of DW. W (HP) 550 (750) 735(1000) 1100(1500) 1470 (2000) 2210 (3000 )
Opening of RT. mm (in) 520.7 (20-1/2”) 698.5 (27-1/2”) 952.5 (37-1/2”) 952.5 (37-1/2”) 1260 (49-1/2”)
Dia of drilling line. mm (in) 29 (1-1/8”) 32 (1-1/4 ”) 35 (1-3/8” ) 38 (1-1/2”) 42 (1-5/8”)
Max line number strung 5×6 5×6 6×7 6×7 7×8
Dia of block. mm (in) 1005 (40”) 1120 (44”) 1270 (50”) 1524 (60”) 1524 (60”)
Power of per MP. Kw (HP) 735 (1000) 956 (1300) 1180 (1600) 1180 (1600) 1620 (2200)
Number of MP 2 2 2 or 3 2 or 3 3 or 4
Power of main engine Kw (HP) 1200 (1632) 1200 (1632) 1200 (1632) 1200 (1632) 1200 (1632)
Number of main engines 3 3 4 4 5
Volume of mud tanks. m3 (bbls) 260 (1635) 260 (1635) 320 (2010) 430 (2700) 580 (3650)
Main parameters of onshore skid-mounted rigs
Skid-mounted rigs
Zhongman Petroleum and Natural Gas Group Co., Ltd.,12 Zhongman Petroleum and Natural Gas Group Co., Ltd., 13
Electricity powered rigs
AC motor driving rigs (options for clients)
ZJ30DB(750HP), ZJ40DB(1000HP), ZJ50DB(1500HP),
ZJ70DB(2000HP), ZJ90DB(3000HP).
DB Rig is the short of VFD rig, which adopts the state-of-the-
art technology such as numerical frequency conversion, DTC,
dynamic braking, bus communication, PLC, monitoring in one.
An integrated design of pneumatic, electric, hydraulic and
instrument through electric drive system PLC and touch-screen,
the intelligent drilling control is implemented.
DC motor driving rigs (options for clients)
ZJ30DZ(750HP), ZJ40DZ(1000HP), ZJ50DZ(1500HP),
ZJ70DZ(2000HP), ZJ90DZ(3000HP).
DZ Rig is the short of SCR rig, which adopts the state-of-the-art
technology such as DTC, bus communication, PLC, monitoring
in one. An integrated design of pneumatic, electric, hydraulic and
instrument through electric drive system PLC and touch-screen,
the intelligent drilling control is implemented.
Mechanical rigs
Chain driving rig (options for clients)
ZJ30L (750HP)、ZJ40L (1000HP)、ZJ50L (1500HP)、
ZJ70L(2000HP)、ZJ90L(3000HP).
ZJ30LDB(750HP), ZJ40LDB(1000HP), ZJ50LDB(1500HP),
ZJ70LDB(2000HP), ZJ90LDB(3000HP).
L Rig is the short of chain drive rig. The driving is implemented
with several diesel engines in compound through chain
transmission to drive rotary table. LDB rig uses independent VFD
drive to drive rotary table, powered by auxiliary generator and
energy-saving generator.
Belt-driving rig (options for clients)
Z J 3 0 J ( 7 5 0 H P )、Z J 4 0 J ( 1 0 0 0 H P )、Z J 5 0 J ( 1 5 0 0 H P )、ZJ70J(2000HP)、ZJ90J(3000HP).ZJ30JDB(750HP), ZJ40JDB(1000HP), ZJ50JDB(1500HP) , ZJ70JDB(2000HP), ZJ90JDB(3000HP).
J is short for belt-driving rig, which is driven by diesel engines through belts in compound. Hydraulic converter is used, through belt, to drive mud pumps, drawworks, energy-saving auxiliary generator, and through gear box to drive rotary table. JDB rig uses independent VFD drive to drive rotary table, powered by
auxiliary generator and energy-saving generator.
Zhongman Petroleum and Natural Gas Group Co., Ltd.,14 Zhongman Petroleum and Natural Gas Group Co., Ltd., 15
The design, manufacture, and complete conform to API Spec Q1, 4F, 7K, 8A/C and RP500.
The design and manufacture conform to GB3826.1, GB3836.2, GB7258, SY6584 and 3C mandatory standards.
Model ZJ20/1580CT ZJ30/1700CT ZJ40/2250CT ZJ30/1700DT ZJ40/2250DT
Drilling depth m (ft )4 ”DP / 5”DP 2000 (6600) 1800 (5900)
3000 (9800) 2500 (8200)
4000 (13000) 3000 (10000)
3000 (9800) 2500 (8200)
4000 (13000)3000 (10000)
M.H. load KN (lbs ) 1580(350000) 1800(400000) 2250(500000) 1800(400000) 2250(500000)
Hook speed m/s (ft ) 0.2~1.5(0.65~4.92)
Mast height M (ft ) 35/36/38(114/118/125)
Mast type Mast type or erective section
D.F height. M (ft ) 4.5 (14.8) 6 (19.7) 6 (19.7) 6 (19.7) 6/7.5(19.7/24.6)
Engine model C18 2×C15 2×C18 3508B+SR4B 3508B+SR4B
Engine power (hp ) 630 2×540 2×630 2×1341+804 2×1676+804
Transmission type Hydraulic+mechanical VFD/SCR
Transmission box S6610HR 2×S5610HR 2×S6610HR - -
Traveling system 5×4 6×5 6×5 6×5 6×5
Drawworks model JC20 JC30 JC40 JC30 JC40
Main brake Disc Disc Disc Disc Disc
Auxiliary brake 224WCB 324WCB 236WCB DWS40 DWS40
Mainwireline diameter.mm (in ) 11/8 11/4 11/4 11/4 11/4
Hook block model YG160 YG180 YG225 YG180 YG225
Swivel model SL160 XSL225 XSL225 XSL225 XSL225
Rotary table model ZP175 ZP275 ZP275 ZP275 ZP275
Mud pump power (hp×set ) 800 800×2 1300×2 800×2 1300×2
W.P. of hydraulic System Mpa (psi ) 14(2000) 14(2000) 14(2000) 14/20(2000/3000) 14/20(2000/3000)
W.P. of air system Mpa (psi ) 1(145) 1(145) 1(145) 1(145) 1(145)
Main parameters of Truck-mounted rigs
Truck-mounted rigs
Zhongman Petroleum and Natural Gas Group Co., Ltd.,16 Zhongman Petroleum and Natural Gas Group Co., Ltd., 17
ZPEC’s Offshore Project Department (OPD) is recognized for its professional expertise in various analysis software packages,
such as MOSES, SACS,NAPA, GHS, CATIA, TRIBON, StruCAD, AQWA, SESAM, ANSYS and ABAQUS.
Basic Design, Detail Design & Production Shop Drawing Design including Various Structural Analysis:
-Hull & Outfitting, Structural scantling, DMU & Weight Control
-In-place Dynamic Structural Analysis
-Global Strength, Fatigue and Buckling Analysis.
-Local Strength Analysis
-Towing Stability and Motion Analysis \
-Piping & Machinery, HVAC Design
-Electrical & Instrumentation Design
Offshore oil drilling rigsOnshore workover rigs
The standards for design and manufacture are API Spec Q1, 4F,
7K, 8C and RP500, GB3826.1, GB3836.2, GB7258, SY6584,
and 3C mandatory standards.
Nominal service depth(27/8” EUE tubing) m (ft) 396013000 550018000 700023000 792026000 --- ---
Nominal workoverdepth(27/8”DP ) m (ft) 305010000 458015000 580019000 700023000 792026000 884029000
Drilling depth(41/2”DP) m (ft) 10003300 15005000 20006600 25008200 300010000 400013000
Max. hook load (lbs) 200000 250000 300000 350000 400000 500000
Rated hook load (lbs) 130000 180000 220000 270000 330000 400000
Engine power (hp) 328~375 429~482 429~482 603~670 804~1000 938~1200
Hydraulic transmission model S5610HR S5610HR S5610HR S6610HR 2×S5610HR 2×S6610HR
Transmission type Hydraulic+mechanical
Mast height(ft) 95 105 108 115 118/125 118/125
Traveling system 4×3 5×4 5×4 5×4/6×5 5×4/6×5 6×5
Main wireline diameter (in) 1〞 1〞 1〞 11/84〞 11/44〞 11/44〞
Hood speed(ft/s) 0.65~5.74 0.65~3.93 0.65~4.590.65~4.26/0.65~4.59
0.65~4.26/0.65~3.93
0.65~4.26
Chassis model/drive type XD40/8×6 XD50/10×8 XD50/10×8 XD60/12×8 XD70/14×8 XD70/14×8
Approaching/departure angle 26°/26° 26°/17° 26°/17° 26°/18° 26°/18° 26°/18°
Min. ground clearance 13 12 12 12 12 12
Max. gradient ability 26% 26% 26% 26% 26% 26%
Min. turning radius(ft) 92 108 108 125 135 135
Rotary table model ZP90 ZP135 ZP135 ZP175 ZP205/ZP275 ZP205/ZP275
Traveling block model YG90 YG110 YG135 YG160 YG180 YG225
Swivel model SL110 SL110 SL135 SL160 SL225 SL225
Overall dimension (ft) 54×9×13 61×9×14 62×9×14 67×9×15 74×10×15 74×10×15
Main-unit weight (lbs) 92600 110000 120000 143000 168000 172000
Zhongman Petroleum and Natural Gas Group Co., Ltd.,18 Zhongman Petroleum and Natural Gas Group Co., Ltd., 19
ZPEC-_ I JACK-UP
GENERAL DESCRIPTION
VESSEL DIMENSIONS
Length Overall--------------------------------------------------196 ft-1/4 in [59.75 m]
Width Overall----------------------------------------------------------183 ft [55.78 m]
Depth of Hull--------------------------------------------------------------25 ft [7.62 m]
Total Length of Legs---------------------------------------------------411 ft [125.3 m]
Projection of Legs Below Hull During Tow-------------------------------------NONE
Center Of Fwd. Leg to Cl of Aft Legs--------------------------------115 ft [35.05 m]
Center to Center Of Aft Legs-----------------------------------------120 ft [36.58 m]
Spud Can Diameter-----------------------------------------------------40 ft [12.09 m]
Depth of Spud Can------------------------------------------------------15 ft [4.57 m]
Max. Cantilever Outreach---------------------------------------57 ft-6 in [17.526 m]
Max. Drillfloor Offset----------------------------------------------+/-15 ft [+/-4.57 m]
STORAGE CAPACITIES
Drill Water------------------------------------------------------7600 bbls [1208 cu.m]
Fuel Oil-----------------------------------------------------------4400 bbls [700 cu.m]
Potable Water---------------------------------------------------2982 bbls [430 cu.m]
Bulk mud/Cement-----------------------------------------------13950 ft3 [395 cu.m]
Sack Storage---------------------------------------------------------------5000 sacks
MAIN DRILLING EQUIPMENTDrawworks 3x1150 hp, Driven by AC-motors
Mud Pumps Three triplex 2x1150 hp AC motors mud pumps
Rotary Table 49-1/2” opening with capable of a torque of 45,000 ft/lb
Derrick 160 ft free height, 32 x 35 ft base fitted with a 14 feet top, having a static hook load capacity of 1,500,000 lbs
MAIN ELECTRICAL EQUIPMENTMain Diesel Generators Five 3516 B-HD Caterpillar
Emergency Generator One 3512 B Caterpillar
CRANE AND WINCHESDeck Crane - - - - - - - - - - - - - three pedestal cranes with 120ft boom
Knuckle Boom - - - - - - - - - - - - one Knuckle boom crane on cantilever for horizontal pipe handling
Mooring Winches- - - - - - - - - - Four 2-speed winches with 1500ft 15/8 in wire rope
SAFETY EQUIPMENTLifeboats - - - - - - - - - -- - - - - -- -three 55 person SOLAS approved
Liferafts - - - - - - - - - - -- - - - - - - four 35 person SOLAS approved
Environmental Criteria Operating condition Storm condition
Water Depth 300 ft 300 ft
Air Gap 37 ‘ 44’
Maximum Wave Height 50‘ 54’
Wind(1 minute mean) 100 knots 100 knots
Penetration 10 ft
PRINCIPAL EQUIPMENT SPECIFICATIONS
Zhongman Petroleum and Natural Gas Group Co., Ltd.,20 Zhongman Petroleum and Natural Gas Group Co., Ltd., 21
Rig components
ZPEC designs and manufactures different kind of masts and substructures, the erections are synchronously erected, continuously erected, dual erected, encasement type, self-erected, vertically erected, packaged type,
and the tower type for offshore purpose.
Mast and substructure
Synchronously erected type: Mast legs root on a base with drawwowks installed on rear floor. At low level, mast and substructure are inclined forward. The first section of mast and top right and left of substructure are
connected with horizontal beam. At the time of mast rising, the connection joints of top right and left drive
substructure to rise. All erection sequence need no change of wireline and non-stop, thus save erection time.
Zhongman Petroleum and Natural Gas Group Co., Ltd.,22 Zhongman Petroleum and Natural Gas Group Co., Ltd., 23
Continuously erected type: Mast legs root on a base with drawwowks installed on floor. At low level, top side inclines backward, top of substructure connected with base by 8 pins. Mast rises to its position through wireline driven by drawworks. When it is on its position the 8 pins disassembled between substructure top and base, and no change of wireline the whole rig is erected.
Dual erected type: Mast legs root on a base with drawwowks installed on floor. At low level, top side inclines backward. Dual erected type uses two wirelines to raise, respectively, the mast and substructure. Firstly, one wireline is used to raise
mast to its position and then disassembling the wireline from the mast and thread it to substructure wiring system to raise
substructure. As the substructure is raised after mast being erected, it is regarded as revolving erection type.
Vertically erected type: Mast legs root on substructure base and drawwowks is used to raise mast. The substructure is raised vertically and driven by drawworks or independent hydraulic system. When it is erected to its position the ‘A’ frame
is to be connected with mast legs. This erection system can meet the requirement of height adjustment to adjust BOP stack at
different formation. This also meets the requirement of moving with full strings on it.
Tower type: This type is suitable for jack-up platform. It has working height of 49 to 52 meters. The mast is supported with “H” beam structured tower. The area is square with whole rig being as pyramid interspaces. Main parts consist of four
sheets of spread out frames constructed with high strength alloy steel connected with locked bolts. The oblique plane on
drawworks side is constant from floor up to crown blocks and the other sides changed at monkey board in order for arrange
strings. Two guiding tracks are equipped for top drive and for client option equipped with pipe conveyor, string racking
system, dead line clamps. Jacks are fixed at the ends of mast legs for leveling and adjustment. All members on steel structure
are hot zinc soaked treatment to meet corrosion prevention requirement at marine condition.
Zhongman Petroleum and Natural Gas Group Co., Ltd.,24 Zhongman Petroleum and Natural Gas Group Co., Ltd., 25
ZPEC drawworks covers single shaft single speed gear transmission, single shaft dual speed transmission, three speed transmission, and four speed transmission structures.
Model JC30(750HP) JC40(1000HP) JC50(1500HP) JC70(2000HP) JC90(3000HP)
Rated power. Kw(HP) 550 (750) 735(1000) 1100(1500) 1470(2000) 2210(3000 )
Fast line pull. Kn(lbs) 210(46300) 275(60640) 340(75000) 485(107000) 575(127000)
Dia of drilling line. mm (in) 29 (1-1/8”) 32(1-1/4 ”) 35(1-3/8” ) 38(1-1/2”) 42(1-5/8”)
Max line number strung 5×6 5×6 6×7 6×7 7×8
Dia of drum×Length.mm (in) 560×1095(22×43) 640×1139(25×45) 685×1245(27×49) 770×1439(30×57) 915×1580(36×62)
Main brake Hyd. Disk brake Hyd. Disk brake Hyd. Disk brake Hyd. Disk brake Hyd. Disk brake
Max speed of hook. m/s 1.2~1.7 1.2~1.7 1.2~1.7 1.2~1.7 1.2~1.7
Main parameters of drawworks
Features of single shaft gear transmission:This is main component of DB (VFD) series rigs;
Drawworks gear box with single shift stepless speed and two shifts stepless speed;
Single shift stepless speed gives hook speed 1.2 to 1.5 meters and two shifts stepless speed gives 1.2 to 1.7 meters
Three shafts four speed chain transmission:This is the main component of DZ (SCR) series rig;
Drawworks consists of input, mid and drum shafts to form 4 forward and two reverse shifts (4+2R). max. hook
speed is 1.2 to 1.7 meters per second.
Crown blocks
Traveling blocks
-5 types for client option: TC170, TC225, TC315, TC450, TC675;
-Design conforms to API Spec8A/4F with API Monogram on it;
-Conforms to YS/T5527-2001 standard issued by China National
Professional standard;
-Sheaves can be interchanged with others of traveling blocks in same
grade;
-Welded and cast for client option;
-Equipped with collision protectors between traveling and crown blocks;
-Equipped with lifting device for maintenance;
-The whole body is a welded structure.
Model TC170 TC225 TC315 TC450 TC675
Max.hook load.KN(lbs) 1700(374900)
2250(496100)
3150(694600)
4500(992300)
675(1488400)
Dia.of wireline mm(in) 29 32 35 38 42
OD.of sheave mm(in) 915(36) 1120(44) 1270(50) 1524(60) 1524(60)
Qty. of sheave 6 6 7 7 9
Weight. Kg(lbs) 3400(7500)
5900(13000)
7700(17000)
10600(23400)
15000(33075)
-YC225、YC315、YC450、YC675;
-4 types for client option: YC225, YC315, YC450, YC675;
--Design conforms to API Spec8A with API Monogram on it;
-Conforms to YS?T5527-2001 standard issued by China National Professional standard;
-Sheaves can be interchanged with others of crown blocks in same grade;
-Welded and cast sheaves for client option.
Model YC225 YC315 YC450 YC675
Max. hook load. KN(lbs) 2250(496100) 3150(694600) 4500(992300) 675(1488400)
Dia. of wireline mm (in) 32 35 38 42
OD. of sheave mm (in) 1120(44) 1270(50) 1524(60) 1524(60)
Qty. of sheave 5 6 6 8
Weight. Kg(lbs) 3800(8400) 6850(15100) 8100(17900) 11000(24300)
Drawworks
Zhongman Petroleum and Natural Gas Group Co., Ltd.,26 Zhongman Petroleum and Natural Gas Group Co., Ltd., 27
Hook
Swivel
Rotary table
Eddy magnetic braking
-4 type of hooks for client option: DG225, DG315, DG450, DG675;
-Design conforms to API Spec8A with API Monogram on it;
-Conform to YS?T5527-2001 standard issued by China National Professional standard;
-Equipped with bumper device and safety device on hook groove;
-A locking device on hook can lock hook body at any position of 8 even directions.
Model DG225 DG315 DG450 DG675
Max. hook load. kN(lbs) 2250(496100) 3150(694600) 4500(992300) 6750(1488400)
Major-hook opening. mm (in) 190 (7-1/2) 220 (8-5/8) 220 (8-5/8) 238 (9-3/8)
Diameter of Major-hook. mm (in) 160 (6-1/4) 180 (7) 180 (7) 180 (7)
Spring travel. mm (in) 180 (7) 200 (8) 200 (8) 200 (8)
Weight. kg(lbs) 2180(4800) 3410(7520) 3496(7700) 3900(8600)
-Three types of swivel for client option: SL225, SL450, SL675;
-Design conforms to API Spec8A with API Monogram on it;
-Conform to YS?T5527-2001 standard issued by China National
Professional standard;
-One integrated structure in washing pipe and packing for easy change;
-Equipped with API 4LP hose.
Model SL225 SL450 SL675
Max. static load rating kN (lbs) 2250(496100) 4500(992300) 6750(1488400)
Max. speed r/min 300 300 300
Max. working pressure MPa(psi) 35 (5000) 35 (5000) 35 (5000)
Hook clearance over gooseneck mm (in) 540 (21-1/4) 549(21-5/8) 584 (23)
Dia. of stem mm(in) 75 (3) 75 (3) 75 (3)
Coupling threadTo stem API 6-5/8″REG LH 7-5/8″REG LH 7-5/8″REG LH
To Kelly API 6-5/8″REG LH 6-5/8″REG LH 6-5/8″REG LH
Weight kg 2570 3060 4000
Note: The above-mentioned swivels have spinners (dual-purpose) or no spinners.
-Three types of rotary table ZP175, ZP205, ZP275, ZP375 for client option;
-Design conforms to API Spec 7K with API Monogram on it;
-Conforms to China petroleum and natural gas professional standards;
-Circular angular wheel is used, strong load bearing capacity, smooth running
and long service life;
-The housing of rotary is cast and welded structure;
-Spraying lube system is used in gear and bearing lubrication.
Model ZP175 ZP205 ZP275 ZP375
Dia. of opening. mm (in) 444.5 (17-1/2) 520.7(20-1/2) 698.5 (27-1/2) 952.5(37-1/2)
Table axis to center inner row sprocket teeth. mm (in) 1118(44) 1353(53-1/4) 1353(53-1/4) 1353(53-1/4)
Max. static load. kN (lbs) 1350 3150 4500 5850
Max. working torque. N.m 14000 23000 28000 33000
Max. speed. r/min 300 350 250 300
Gear ratio 3.58 3.22 3.67 3.56
Weight kg 3888 5530 6163 8026
-Quality magnetic material is used for rotor and stator, a annual gap between
rotor and magnetic shoes and no wearing happens when running;
-Blowing cooling and water cooling are used to bring away the heat produced
at highest loading;
-Rotor bearing is held by supports and the bearing is dual rows roller bearing;
-Winding insulation grade is F or H.
Model DS/ DS F40 DS/ DS F 50 DS/ DS F 70
Rated stop torque kN.m 48 55 130
114mm Applicable drill depth. M(ft) 4000(13200) 5000(16400) 7000(23000)
Max. exciting power KW 13 15 28
Exciting coil (H Class) 4 4 4
Amount of cooling water. L/min (gpm) 190(50) 285(75) 560(148)
Max. temperature of inlet water � 42 42 42
Max. temperature of outlet water � 72 72 72
Weight kg 5830 7285 12300
Zhongman Petroleum and Natural Gas Group Co., Ltd.,28 Zhongman Petroleum and Natural Gas Group Co., Ltd., 29
Mud pump Compound transmission
-4 types of mud pumps F-800, F-1000, F-1300, F-1600 for
client option;
-Design conforms to API Spec 7K with API Monogram on it.
F Series of mud pump have longer stroke and can work in lower
stroke to prolong liquid end service life.
Model F-800 F-1000 F-1300 F-1600
Max.input horsepower. HP (kw) 800(597) 1000(746) 1300(969) 1600(1193)
Rated pump speed. spm 150 140 120 120
Max. fluid cylinder liner bore. in. (mm) 6 3/4"(171) 6 3/4"(171) 7"(177.8) 7"(177.8)
Stroke in. (mm) 9" (229) 10" (254) 12" (304.8) 12" (304.8)
Hydrostatic test pressure of standard fluid cylinders. psi (kg/cm2) 7500(527) 7500(527) 7500(527) 7500(527)
Ratio of gears 4.31:1 4.32:1 4.31:1 4.3:1
Suction connection, ASA-150 lb. R. J. flange. in. (mm) 10˝ 12˝ 12˝ 12˝
Discharge connection cross w/API-5000-lb. R. J. flange. in. (mm) 5˝ 5˝ 5˝ 5˝
Valve pot, API number API 6 API 6 API 7 API 7
Weight-complete, less sheave. lbs. (kg) 26.603(12,067) 33,770(15,318) 45,650(20,707) 46,820(21,238)
-Three transmissions
1.Diesel and gear reducer transmission;
2.Diesel and hydraulic converter transmission;
3.Diesel and coupling forward reducer transmission.
-Belts or chains are used to in compound between transmissions. Transferring belt consists of normal delta
belt and narrow ‘V’ belt. Narrow ‘V’ belt compound adopts integrated compound. No disassemble is
necessary to take off belts. If chain compound is adopted, integrated chain
-Bearings on each shaft are dual-row centripetal bearings, which have high load capacity and auto centripetal
adjustment. Bearing adopts spherical roller and cylindrical roller.
-Air-bag type and radial brake is used (normal and vent types for option). It gives high torque and easy
maintenance.
Model BC632-ZV16 BC632-ZV20 BC732-828 BC742-828
Applicable drill depth. M(ft) 4000(13200) 5000(16400) 5000(16400) 7000(23000)
Diesel engine
Model G12V190PZL-3 G12V190PZL-3 G12V190PZL-3 G12V190PZL-3
Power kW 810 810 810 810
Speed r/min 1300 1300 1300 1300
Output clutch model LT600 /125 LT600 /125 LT700 /135 LT700 /135
Number of transmission groups 3 3 3 4
Number of matching mud pumps 2 2 2 2
Compound chain or belt model 4×4ZV25J-6350 5×4ZV25J-8500 13/4″,8 排 13/4″,8 排
Zhongman Petroleum and Natural Gas Group Co., Ltd.,30 Zhongman Petroleum and Natural Gas Group Co., Ltd., 31
Electricity and control system
The electricity and control system by ZPEC can be used for 3,000 to 9,000 meters rigs, AD and DC systems for client option.
Generator system1)Imitation of generator control system: whole set of ROSSHILL control technology have been admitted and adopted by
petroleum industry. It features protection performances such as over-voltage, over-frequency, under-voltage, under frequency,
and grounding.
2)Numerical control system of generator: it is newly arisen technology of WOODWARD, not only realizing imitation of all
functions and high control ability and easy display and adjustment as well.
Description Qty. of Generators Qty. of SCR Cubicles Qty. of SCR Cubicles Applied To
DC3×4Control System 3 4-5 6-7 4000-5000m Rig
DC3×4Control System 3 5-6 7-9 5000-7000m Rig
DC One to One Control System 3-4 4-9 4-9 4000-7000m Rig
AC control systemFull numerical VFD of ABB and SIEMENS are adopted to realize 4-frame control and non-polar smooth regulation. Combined
with the advanced VFD and conventional pneumatic control, and hydraulic disc braking, they are conformed to PLC so as to
make the control performance at the state-of-the-art level.
Description Qty. of Generators Qty. of VFD Cubicles Qty. of VFDCubicles Applied To
AC3×5control system 3 5 5 4000m rig
AC3×6control system 3 6 6 4000-5000m rig
AC3×7control system 3 7 7 5000-7000m rig
AC4×8control system 4 8 8 5000-7000m rig
AC4×9control system 4 9 9 5000-7000m rig
DC control systemDC control system
Control systemThe control system has ROSSHILL (imitation) and WOODWARD (numerical) for generators, and ROSSHILL and ABB,
SIEMENS for AC transmission. The systems integration can be supplied for client requirement, using SIEMENS PLC and
display of industry control. Whole system features high efficiency, stability, and reliability, which have been proven on
thousands of rigs.
Zhongman Petroleum and Natural Gas Group Co., Ltd.,32 Zhongman Petroleum and Natural Gas Group Co., Ltd., 33
Concentrated control in driller cabin
Instrument The instrument monitors and send alarms of bit weight, rotary table torque, tong torque, pump stroke, pump pressure,
standpipe pressure, mud return volume, well depth, and mud pit volume (mud feeding included).
-Data of driller cab
-Overall dimensions: 2.6(L)×2.3(W)×2.6 9(H) meters;
-Power supply: 220v±20%, 50Hz±10%;
-Rotary table speed: 1-300rpm; torque: 0-100KNM;
-Tong torque: 0-200KNM;
-Number of pump stroke: 1#, 2#, 3# 0-200SPM
-Pump pressure: 0-40MPa, mud return volume at well head: 0-100%
-Mud level in pit: 0-5m at well depth of 0-9999m;
Quality management
As far, ZPEC holds a skillful inspection team with precise and conscientious attitude.
Quality Department owns inspection engineers, supplier quality management engineers, fault detection engineers and
inspectors, which supports ZPEC with full confidents to the quality and reliability of its products.
“High quality” is the persistent aim of ZPEC.
The welders are all trained by qualified
training institution according to AWS
D1.1 “American Welding Society” and
obtained the corresponding qualification
certificate.
The welding process specification is in
accordance with AWS D1.1 specification.
As for the important welding lines,
nondestructive examination should be
carried out by NDE inspectors, who
should have ASNT-TC-1A training and
hold qualified certificate.
FeaturesThe driller cab is protected by steel structural fence, equipped with air-con, wide vision for monitoring drilling condition. 4
monitors and speaker are convenient for intercommunication.
FunctionsSIEMENS is adopted in PLC for high speed process of operation orders. Through man-machine intercommunication with
touching screen, LD display with multi-frames shows drilling conditions and parameters and the running condition of
equipments.
Industry TV monitors all direction of monkey board and pump area;
Zhongman Petroleum and Natural Gas Group Co., Ltd.,34 Zhongman Petroleum and Natural Gas Group Co., Ltd., 35
Services including: training before delivery; training after delivery and technical assistance service; spare parts supply in our local office and lifetime technical consultation; drilling crew establishment and training, etc. We provide a full range of service from assembling test, technical director, customer training to operations support, maintenance with all-weather service.
After-sale service
ZPEC has established networks for sales and service in major oil fields in China, Mid-East, Mid-Asia and America. We provide full range of service for the rigs and components sold.
ZPEC also applies full set of measuring equipment to inspect product’s compliance, including: calipers for length,
instruments for electricity, instruments for pressure, torque, temperature, hardness, noise, humidity and such parameters
measuring equipments and devices.
ZPEC applies self-contained inspection instrument and equipments to confirm the products function and quality, including:
method to inspect material mechanical property and chemical content analysis; equipments for inner and surface NDE;
tension test equipment for mast and substructure load; test equipment for drawworks; test equipments for mud pump
pressure; test equipment for transmission system (including gear, chain), etc.
Service advantages:-Strong service technical support ability;-Maintenance and drilling technical and personal support by our drilling crew;-Drilling and drilling project contract.
Zhongman Petroleum and Natural Gas Group Co., Ltd.,36 Zhongman Petroleum and Natural Gas Group Co., Ltd., 37
Drilling rig solid moving system
Drilling rig solid moving system is matched with drilling rig. It is used to realize solid movement of substructure and upper equipments of the rig and horizontal solid movement of mast and traveling system of the rig. System consists of traction device of the substructure, lifting system of the substructure, bearing axle of the substructure, front carrier and rear carrier of mast.
Max. moving capacity for substructure solid moving system 280 T
Singe truck moving capacity for mast and traveling system 70 T
Max. speed for rig solid moving 15 km/h
Suitable environmental temperature -17-55 �
Special Vehicle Series
Substructure Trailer
Mast Trailer
Load capacity: 50 MT; Max. Speed: 60km/h.4 legs be installed in the side of trailer Length: 16 m; Max. Usable Length: 12 m
Meet solid moving function for two mud pumps. The system consists of front frame, rear frame, load axle, racking board and guardrail. Load capacity: 30 MT.
Mud Pump Trailer
Generator Set and MCC Trailer
Cementing and Logging Special Vehicles
Zhongman Petroleum and Natural Gas Group Co., Ltd.,38 Zhongman Petroleum and Natural Gas Group Co., Ltd., 39
Model KLT5140TCJ60 KLT5141TCJ60 KLT5210TCJ60
Chassis model EQ1141G7DJ EQ1141G7DJ2 EQ1211G24DJ
Engine model EQB180-20 EQB180-20 C220 20/C230 20
Engine Power kw 132 132 162/1710
Rated logging depth m 5000 6000 6000
Max.drun capacity mФ8mm cable 8mm 5500 6500 6500
Ф5.6mm cable 5mm - - 6000
Max.lift kNzui8mm cable 8mm 50 50 50
5.6mm cable 5mm - - 30
Operation speed m/h 30~8000 30~8000 30~8000
Logging TruckThe vehicle can be used for logging and shooting in oil well and water well of 6000m depth
Drilling Engineering Service
ZPEC, as an independent contractor and a member of IADC, owns 17 drilling crews. Skilled crew members are capable of drilling vertical, horizontal, directional, cluster, and other special purpose wells for oil and gas, water, geothermal and coal bed methane exploration; and performing negative-pressure drilling in complex conditions. ZPEC has drilled more than 1,500 various wells with the depth from 3,000m to 5,000m including 500 high pressure gas wells; the average annual accumulated drilling depth is up to 500,000m.
During the past decade, not only has it successfully explored and developed Zhongyuan Oilfield, Sichuan Oilfield, Changqing Oilfield, and etc. with extremely complicated geological conditions in terms of rich faults, deep oil and gas reservoirs, thick salt and/or salty gypsum interbeded zones, abnormal high and/or low pressure formations where blowout, loss of circulation, pipe-stuck, and caving-in or sloughing are always easy to happen. Owing to many new records made and satisfied performance done, ZPEC is enjoying a high reputation for its drilling crews in the industry.
Cementing Operation Service
The well cementing teams benefit from years experience and advanced technology in well completion. The cementing equipments include advanced Halliburton CPT-Y4, CPT-N4 cementing trucks, which feature a max. flow rate of 30 m3/min., max. pressure 10,000 Psi. ZPEC owns a complete set of imported API cementing lab, test instrument, and a Cementing Technology Research Institute.
ZPEC can provide design and cementing services with small space, long sealing segment, liner cementing, two stage cementing, low density cementing; it has the matured technology for directional wells, horizontal wells, high pressure wells, low pressure wells, easy-to-leak wells, salt wells, high temperature wells and geothermal wells. Currently, ZPEC is capable of providing cementing service for more than 200 wells per year.
Geologic Log Service
ZPEC governs over 20 geologic drilling log crews and provides integrated services that embrace mud logging and geologic research. Relying upon a workforce with years experience in field logging, cutting-edge technologies, and complete instruments, ZPEC can perform conventional geological logging, compound logging, gas logging, geochemical logging and engineering logging; and currently provides logging services for more than 300 wells per year.
Engineering Services
Zhongman Petroleum and Natural Gas Group Co., Ltd.,40 Zhongman Petroleum and Natural Gas Group Co., Ltd., 41
Directional Well Service
ZPEC possesses of design technologies for assorted well profiles and leading design software, and engaged in providing design services for any type of well profiles. Currently, the company is capable of undertaking designs and job execution for 2D, 3D directional, multiwell cluster, horizontal drainhole, column target wells, killer well, and anti-collision, obstacle-bypassing wells. ZPEC provides directional well technical service package deals, technicians, and on-site tools & instruments (down-hole motor, non-magnetic drill collar, bent subs, and single-shot, multidrop, electromagnetic multi-shot, and wired logging during drilling, gyrometer instrument and etc.).
ZPEC has acquired up to 700 directional wells drilling experience, and now is capable of providing directional drilling services for more than 150 wells annually.
Drilling Mud ServiceZPEC has been engaged in petroleum and gas exploration and development for years and many mud technicians have been well trained; its mud services and technicians have long been very competitive in Chinese market. ZPEC collaborates with several universities and research institutes, and has yielded substantial results. ZPEC has applied all types of mud systems to about 2,000 exploration and development wells, such as water base, oil base and oil-in-water based; dispersing, non-dispersing, low solid content, and non solid content; polymer, salt saturated with 3-sulphonated chemicals base, and metallic cation; and anti-leaking, leak-stopping, and hydrocarbon reservoir protective mud systems. ZPEC can offer technical services, technical consultancy, mud testing tools & instruments, solid control equipment, and etc.
International Trade
Zhongman International Petroleum Equipment (Beijing) Co., Ltd. is the subsidiary company of ZPEC. It is not only a sales center for ZPEC drilling machines and accessories, but also operates import & export for oil special-purpose vehicles, drilling & exploiting equipment, pipes, tools, transport equipment and other machinery and equipment.
Natural Gas Marketing
ZPEC has leveraged its topnotch equipment and nouveau management philosophies to promote use of clean energies at a great, high-level scale. ZPEC is specialized in construction, operation, and management of vehicle natural gas refilling stations and installation and technical support for vehicle natural gas equipments. To date, the company has built 2 primary refilling stations, 21 secondary refilling stations and 4 auto fitting plants. Now, such a marketing network is shaped in which the primary refilling stations deal in wholesale, secondary refilling stations deal in retailing, and the refitting plants provide supporting services. This enables the company to provide an integrated service package embracing pre-sale refitting, in-sale gas supply, and after-sale support.
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