advanced solutions for demanding cement product applications...drop-out area burner pipe preheat...

Advanced solutionsfor demanding

Cement product applications

THERMAL CERAMICSwww.morganthermalceramics.com

www.morganadvancedmaterials.com

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Morgan Advanced Materials plcQuadrant, 55-57 High Street,Windsor, Berkshire, SL4 1LP. United Kingdom

For all enquiries, please contact our specialist sales and marketing offices:

EuropeMorgan Advanced MaterialsThermal Ceramics UK Ltd

Tebay Road, BromboroughWirral, Merseyside

CH62 3PHUnited Kingdom

T +44 (0) 151 334 4030marketing.tc@morganplc.com

North AmericaMorgan Advanced Materials

Thermal Ceramics Inc2102 Old Savannah Road

AugustaGeorgia 30906

USAT +1 (706) 796 4200

marketing.tc@morganplc.com

South AmericaMorgan Advanced Materials

Morganite Brazil LtdaAvenida do Taboão 3265São Bernardo do Campo

SP CEP 09656000Brazil

T +55 (21) 3305 0400sasales@morganplc.com

AsiaMorgan Advanced Materials

Thermal Ceramics Asia Pte Ltd150 Kampong Ampat05-06A, KA Centre

368324Singapore

T +65 6595 0000asiasales@morganplc.com

THERMAL CERAMICS

Morgan Advanced Materials

Morgan Advanced Materials is a global engineering company

offering world-leading competencies in materials science,

specialist manufacturing and applications engineering.

We focus on the delivery of products that help our customers

to solve technically challenging problems, enabling them to

address global trends such as energy demand, advances in

healthcare and environmental sustainability.

What differentiates us?

• Advanced material science and processing capabilities.

• Extensive applications engineering experience.

• A strong history of innovation and reinvention.

• Consistent and reliable performance.

• A truly global footprint.

•We find and invest in the best people.

CEMENT PRODUCTS

Our focus is on quality,

continued improvement

and customer service.

Cyclones

Tertiary Airduct

Retainer Ring

Preheat ZoneFeed Cone

Lower Precalciner and Riser

Firing Hood

Nose RingChain Section

Nose Ring

Kaocrete HPM 85

Hicast Extra

Kaocrete HPM 45

Hicast Super

Kaocrete 250 C

Firecrete

Kaocrete 249 C

Firecrete

Higun 160/170

Higun 20/40 SiC

Kao-Plas, Plastic HT

Plascast HT, Plasgun

Kao-Tuff CFB

Extra HS Castable

Kao-Tuff C and G

Guncrete BFS

Kaocrete HS

Kaogun 26

Guncrete 160

Morflo 160/165/170

Morflo 60 SiC

Back-up Insulation

Cyclones

Lower Precalciner/Riser

Lower Preheater/Riser

Feed Chute/Slope • • • • •Feed Cone

Chain Section

Lifter

Retainer Ring • •Dam

Preheat Zone

Tertiary Airduct

Burner Pipe

Firing Hood

Nose Ring

Grate Cooler

• Drop-Out Area

• Curbs

• Walls/Roof

Satellite Cooler Systems

• Drop-Out Holes

• Elbow/Bends

• Coolers

• Outlet Cone/Dam Area

Curbs

Walls and Roof

Burner Pipe

Nose RingFeed Chute/Slope

Drop-Out Area

Drop-Out Holes

Burner Pipe

Firing HoodCoolers

Elbows/Bends

Outlet Cone/Dam Area

Retainer Ring

Feed Chute/Slope

Preheat ZoneFeed Cone

Cyclones

Lower Preheat and Riser

Curbs

Walls and Roof

Firing Hood

Drop-Out Area

Burner Pipe

Preheat Zone

Dam

Lifter

Retainer Ring

Curbs

Walls and Roof

Drop-Out Area

Firing Hood

Burner Pipe

Preheater Kiln (with Satellite Cooler)

Wet or Long Dry Proceess Kiln

Precalciner Kiln (with Grate Cooler)

Morgan Thermal Ceramics is committed to finding innovativesolutions to a broad range of thermal management challenges.Our varied product mix is enhanced by a strong, responsivedevelopment team, as well as acompany wide focus on quality,continued improvement, and customer service.

Dense castablesDense castables from Thermal Ceramics, such as our Kaocrete®,Firecrete®, Tri-Mor®, Kaogun®, andGuncrete® brands, are engineeredformulations designed to meet specific property requirements ofindustrial furnace operators. They are economical, have goodstrength throughout their temperature ranges, and are available in both dual-use cast/gunand special gunning formulations.

Special duty castablesSpecial duty castables from Thermal Ceramics are designed formore critical applications. KaocreteHPM®, Hicast®, Morflo®, Higun®, Kao-Plas®, Plasgun®, Plastic® HT,Plascast® HT, Kao-Tab®, andKao-Tuff® feature specifically enhanced properties that allow themto outperform conventional castables. These high technologymaterials include low-cement gunning and casting refractories, nocement castables, plastics for gunningand casting, and very high aluminacontent castables. Enhanced properties, such as extra highstrength and resistance to chemicalattack and abrasion, provide longservice life with low maintenance.

Back-up insulationKaolite®, Firelite®, and Coolcast®

brand castables feature ease of installation, including easy flow characteristics and low gunite rebound loss for time and materialsavings. These castables are availablein gunite versions and several can beinstalled by shotcreting or pumping.Kaowool® Millboard placed betweenthe rotary kiln casing and the refractory lining improves lining lifeby reducing stress and improves thethermal efficiency of the kiln byadding insulation to the lining system.Millboard products can be easily diecut into various shapes by the enduser or can be supplied die cut tosuit a specific application.