6 chucker horizontal turning center - hwacheonusa.comhwacheonusa.com/pdfs/c1_en_1.0_20160811.pdf ·...
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C16" Chucker Horizontal Turning Centerwith Magazine & Y-Axis
2 HWACHEON CATALOG : C1
1
3Integrated Horizontal Turning Center
Multiple Process Turning Center
C1 is an integrated multiplex turning center that combines the processing capability
of a turning center with the processing capability of a machining center obtainable
through Y and C-axis control. It can completely manufacture parts with complicated
shapes with a single chucking operation.
In particular, the standard-fitted magazine's automatic tool change function enables
rapid responses during machining of parts that require many tools.
1 Motor Case / RC Motor / Titanium 2 Joint / Tripod / Titanium 3 Part / Handflash / Aluminium
4 Hub / Bicycle / Titanium
2
3 4
6"CHUCKER HORIZONTAL TURNING CENTER WITH MAGAZINE & Y-AXIS
1
4
C1 has been designed to minimize thermal displacement, and the arrangement of
units in a heat-symmetrical structure achieves superb thermal stability. A notable feature
is the rotary tool module inside the turret, which maintains excellent processing quality
even during prolonged operation thanks to Hwacheon's unique cooling system that
ensures stable heat control.
Along with machining stability, C1 comes with a variety of extra features including
independent orthogonal Y-axis, opposing second spindle, and a tool-mountable
magazine. These options enable quick production, process integration, reduced
turnaround, and low cost, allowing you to respond quickly to the market environment
that demands high value-added production.
HWACHEON CATALOG : C1
PROCESS-INTEGRATED MACHININGWITH MAGAZINE & Y-AXIS
5Integrated Horizontal Turning Center
Orthogonal Y-axisIndependent orthogonal structure of X, Y, and Z-axes reduces
feed error to zero, sustaining high rigidity and high precision
even during prolonged processing.
MagazineThe magazine can be mounted with various tools, enabling
multiple lathing and milling processes in a single, uninterrupted
operation.
High-speed, high-power spindleThe culmination of Hwacheon's accumulated technical
expertise, the high-power spindle enables stable and
precise machining during high-speed operations.
6Integrated Horizontal Turning Center
High-precision, High-rigidity turretMounted with up to 18 tools, the turret enables even faster and more
stable machining through multiplex operations.
High-rigidity LM guideHigh-rigidity LM guides are installed on all axes, minimizing
noncutting time through rapid feeding to achieve fast and stable
machining performance.
Digital tailstockThe tailstock, fitted with a servo motor and ball screws, realizes
precise machining by providing a stable support for the material on
the main spindle through automatic positional determination.
Second spindle (YSMC specs)Using the opposing second spindle allows carrying out two processes with a
single chucking operation, maximizing productivity.
7Integrated Horizontal Turning Center
HWACHEON CATALOG : C1
With a user-centric architecture, C1 offers a user-friendly design and a variety of options.
Focusing on actual operators, implementation of various special, highly-utilizable
functions helps operators concentrate fully on machining operations and work more
safely and efficiently.
Based on Hwacheon's exceptional technological expertise, a wide range of options are
available for upgrading performance, ensuring more powerful, fast and precise results.
USER FRIENDLY DESIGN,A WIDE RANGE OFOPTIONAL FEATURES
L-HTLD: Hwacheon Lathe Tool Load Detect System (Option)
Automatic Tool Presetter (Option) 2nd Spindle (Option)
The Hwacheon Lathe Tool Load Detect System constantly detects and diagnoses the tool
load under a process to prevent tool wear and damage, and to keep your machine and
tools in optimal shape.
Alarm + Feed Hold Alarm + Machine Stop
> When the LIMIT 1 Alarm sounds,
the system holds the feed and the
machine goes into standby.
>When the LIMIT 2 Alarm sounds,
the system stops the machine,
and must be reset to operate it.
Load Detection Limit 1 Load Detection Limit 2
Excellent accessibility
Distance between user
and spindle center : 500mm
Elevation from the ground
: 1,063mm
A
B
Minimizing the operator-spindle center
distance maximizes user convenience
during general operation and mounting
and dismounting of materials, and an
eco-friendly structural design realizes
perfect oil-water separation in the Z and
Y-axis.
A
B
8
9Product Data
Spindle Power-Torque Diagram
* Unit: mm(inch)Product Data
1st Spindle
Turnmill
2nd Spindle (Option)
3,226.5(127”)
Length : 3,555(140”)
4,452 (175.28”)
328.5(13”) 500(19.69”)
343(13.5”) Width : 2,150(84.64”)
Spindle Center
1,64
0(64
.56”
)
Len
gth
: 2
,300
(90.
55”)
1,06
3(41
.85”
)
840
20
00
10
2000 400030001000 1500
Pow
er(k
W)
Torq
ue(
Nm
)
Spindle Speed(rpm)
30
23.56Nm(Cont.)
3.7kW(Cont.)
35Nm(30min)
5.5kW(30min)
4
6
2
1080
40
00
20
2115
600020001128 3383 4000
Pow
er(k
W)
Torq
ue(
Nm
)
Spindle Speed(rpm)
60
5.5kW(Cont.)
7.5kW(30min)
6
8
4
2
46.5Nm(Cont.)
63.5Nm(30min)
6.2
4.3
15100
80
40
00
20
8.86
600020001128 45114000
Pow
er(k
W)
Torq
ue(
Nm
)
Spindle Speed(rpm)
607.5kW(Cont.)
11kW(30min)
9
12
6
3
63.5Nm(Cont.)
93Nm(30min)
5.55
3.7
808(
31.8
1”)
Door Open954.5(37.57”)
Front Right Side
Tool Interference Diagram
10 HWACHEON CATALOG : C1
Ø770(33.31")Ø750(29.52")
25(0
.98"
)
X-Ax
is St
roke
310
265(
10.4
3")
45(1
.77"
)
265(10.43")
250(9.84")315(14.20") X-Axis Stroke 310(12.20")
300(11.81") 45(1.77")30(1.18")
Ø860(33.85")
Ø62
0(24
.40"
)
Ø63
0(24
.80"
)
Ø360.6(14.19")
250(9.84")
50(1.96")
50(1
.96"
)
50(1
.96"
)
X-Axis Stroke 300(11.81")
Ø300(11.81")
Max. C
utting
Dia. Ø
530(2
0.86"
)
Ø320(12.59")
115(
4.52"
)
195(
7.67"
)X-
Axis S
troke
310(
12.20
")
250(9.84")
580(22.83")
X-Axis Stroke 310(12.20")
Ø400(1
5.74"
)
80(3.14")50(1.96")200(7.87") 110(4.33")
Ø860(33.85")
Ø770(30.31")
Ø750(29.52")
Ø590(23.22")
Ø620(24.40")
Ø630(24.80")
50(1.96")
50(1.96")
Cutti
ng D
ia. Ø
530(2
0.86"
)
250(9.84") 30(1.18") 300(1.37")
X-Axis Stroke 310(12.20")
45(1.77")265(10.43")
315(12.40")
270(10.62")310(12.20")40(1.57")
50(1.96")50(1.96")
580(22.83")
Turning Dia. Ø530(20.86")Turning Dia. Ø410(16.14")
X-Axis Stroke 310(12.20")
45(1.77")
265(10.43")205(8.07")
105(4.13")
1st SpindleExternal Turning Tool [Fixed Tool]2nd SpindleRadial Turnmill Holder [BMT-55, Fixed Tool]
1st /2nd SpindleExternal Turning Tool [Fixed Tool]
1st /2nd SpindleOD Holder Capto C4[Exchangeable Tool]
1st SpindleRadial Turnmill Holder[Exchangeable Tool]
1st SpindleOD Holder [Fixed Tool]
ID Holder [Fixed Tool]
1st /2nd SpindleAxial Turnmill Holder [Exchangeable Tool]
※Unit : mm(inch)
※Unit : mm(inch)Moving Range
11Tool Interference Diagram & Moving Range
Z-Axis Stroke 700(27.55")
Max Cutting Length 599(23.58")
101(3.97")
4(0.15")
265(
10.4
3")
45(1
.77"
)
5(0.
19")
B-Axis Stroke 750(29.52")
100(3.93")50(1.96")
155(6.10")105(4.13")
30(1
.18"
)
35(1
.37"
)
45(1
.77"
)
230(
9.05
")80
(3.1
4")
Z-Axis Stroke 700(27.55")
604(23.77")96(3.77")
Max107(4.21")
160(
6.29
")
285(
11.2
2")
150(
5.90
")20
(0.7
8")
25(0
.98
")
5(0.1
9")
110(
4.33
")
25(0
.98")
265(
10.4
3")
45(1
.77"
)15
0(5.
90")
110(
4.33
")5(
0.79
")
120(4.72")340(13.38")100(3.93")
261.5(10.29")235.5(9.27")
B-Axis Stroke 750(29.52")
257(10.11")
4(0.15")
50(1.96")4.5(0.17")
150(
5.90
")
Z-Axis Stroke 700(27.55")
60(2
.36"
)10
0(3.
93")
25(0
.98"
)11
5(4.
52")
155(
6.10
")
55(2.16") 100(3.93") 100(3.93") 37(1.45")
B-Axis Stroke 750(29.52")4(0.15")40(1.57")15(0.59")
X-A
xis S
trok
e 31
0(12
.20"
)
150(
5.90
")16
0(6.
29")
Z-Axis Stroke 700(27.55")
40(1
.57"
)
160(6.29") 105(4.13") 88.5(3.48")
B-Axis Stroke 750(29.52")4(0.15")
400.5(15.76")34.5(1.35")
X-A
xis S
trok
e 31
0(12
.20"
)
70(2
.75
")20
0(7.
87")
Z-Axis Stroke 700(27.55")
4(0.15")
X-A
xis S
trok
e 31
0(12
.20"
)
10(0
.39"
)
B-Axis Stroke 750(29.52")
100(3.93")50(1.96")
64(2.51")105(4.13")
110(
4.33
")20
0(7.
87")
25(0
.98"
)10
5(4.
13")
170(
6.69
")
Z-Axis Stroke 700(27.55")
125(4.92")
9.5(0.37")130(5.11")340(13.38")105(4.13")
185(7.30")
101(3.97") 599(23.58")
90(3
.54"
)35
(1.37
")
60(2
.36"
)
265(
10.4
3")
45(1
.77"
)
175(
6.88
")13
5( 5
.31"
)
X-AX
IS ST
ROKE
310(
12.20
")
30(1
.18"
)11
0(4.3
3")
155(
6.10
")
205(
8.07
")90
(3.5
4")
15(0
.59"
)
15(0
.59"
)
241.5(9.50")270.5(10.64")242(9.52")
B-Axis Stroke 750(29.52")4(0.15")
Z-Axis Stroke 700(27.55")
INTERFERENCE REAR HOLDER
39(1.55")
101(3.97")
5(0.
19")
150(
5.90
")
265(
10.4
3")
X-AX
IS ST
ROKE
310(
12.20
")
150(
5.90
")11
5(4.
52")
35(1
.37"
)45
(1.7
7")
10(0.
39")
24(0
.94"
)
270(
10.6
2")
155(
6.10
")
120(4.72")6.5(0.25")
115(
4.52
")35
(1.3
7")
5(0.
19")
140(5.51")334(13.14")
110(4.33") 120.5(4.74") 155(6.10")
106(4.17")
268.5(10.57")
B-Axis Stroke 750(29.52")
243(9.56")
4(0.15")
160(
6.29
")
1st Spindle
OD Holder [Fixed Tool] ID Holder [Fixed Tool]
1st /2nd Spindle
Axial Turnmill Holder [Exchangeable Tool]
1st Spindle
Radial Turnmill Holder [Exchangeable Tool]
1st /2nd Spindle
OD Holder Capto C4 [Exchangeable Tool]
1st /2nd Spindle
External Turning Tool [Fixed Tool]
1st Spindle
External Turning Tool [Fixed Tool]
2nd Spindle
Radial Turnmill Holder [BMT-55, Fixed Tool]
Product Configuration
12 HWACHEON CATALOG : C1
Each product can be configured to fit your application.
Machine Specifications
ITEM C1 YMC C1 YSMC
CapacitySwing over Bed mm(inch) Ø730 (Ø28.74”)Max. Cutting Diameter (S1 / S2) mm(inch) Ø530 (Ø20.86”) Ø530 (Ø20.86”) / Ø410 (Ø16.14”)Max. Cutting Length mm(inch) 599 (Ø23.58”) 599 (Ø23.58”) / 584 (Ø22.99”)Chuck Size (S1 & S2) inch 6” (Opt. 8”)SpindleType of Spindle Nose ASA A2-5Max. Spindle Speed rpm 6,000Through Spindle Hole Diameter / Max. Bar Size mm(inch) Ø56 (Ø2.20”) / Ø45 (Ø1.77”)Index Angle (S1 & S2) ˚(deg) 0.001˚Spindle Motor (S1 , S2) kW(HP) 11 / 7.5 (15 / 10) 11 / 7.5 (15 / 10), 7.5 / 5.5 (10 / 7.5)TurretNumber of Tool Station ea 18Tool Size / Type mm(inch) / - □25 x Ø40 (1” x Ø1.57”) / Capto C4Turret Indexing Time sec/step 0.467AxesRapid Speed (X / Z / Y / B) m/mm(ipm) 30 / 30 / 15 / 30Max. Stroke (X / Z / Y / B) mm(inch) 310 / 700 / ±50 / 750 (12.2” / 27.55” / ±1.96” / 29.52”)Feed Motor (X / Z / Y / B) kW(HP) 7.0 / 2.2 / 2.2 / 2.2 (9.3 / 3 / 3 / 3)TailstockQuill Dia. / Tailstock Body Stroke mm(inch) Ø80 (3.14”) / 750 (29.5”)Quill Taper MT #4Magazine
Type of Tool Shank - Capto C4Tool Storage Capacity ea 12Max. Tool Diameter mm(inch) Ø50 (1.96”)Max. Tool Length (X / Z) mm(inch) 100 (3.93”) / 215 (8.46”) (from Tool shank center)Max. Tool Weight kgf(lbf) 5 (11)TurnmillSpindle Motor kW(HP) 5.5 / 3.7 (7.5 / 5)Max. Spindle Speed rpm 4,000 (Opt. 6,000)Min. Spindle Indexing Angle ˚(deg) 0.001˚BMT specifications / Turn mill tools - BMT 55 / Capto C4 + BMT 55Tank CapacityLubrication / Hydraulic ℓ(gal) 12 (3.17) / 50 (13.21)Coolant ℓ(gal) 200 (52.83)Power SourceElectrical Power Supply kVA 40DimensionHeight / Floor Space (L x W) mm(inch) 2,300(90.55") / 3,555 (140”) x 2,150 (84.64”)Weight kgf(lbf) 7,500 (16,534)NC Controller Fanuc 0i-TF
Chuck 6"(Option : 8")
C1 series
Tailstock 2nd Spindle
YMC YSMC
Ref.
1) YMC : Y-Axis + Tailstock2) YSMC : Y-Axis + 2nd Spindle
Standard and Optional product components
NC Specifications [Fanuc 0i-TF]
Standard Accessories Optional Accessories
•Air Blower (YSMC) •Tailstock - MT#4 (YMC) •Air Blower (YMC) •Parts Catcher•Chuck Pressure Compensation •Tooling System •Air Gun •Set of Hard Jaw•Door Interlock •Tool Kit & Box •Auto Door •Signal Lamp with 3 Colors (R,G,Y)•Foot Switch •Turnmill Function Including(0.001°) •Bar Feeder Interface •Tool & Work Counter (External / Internal)
•High Pressure Coolant Pump 6Bar •Work Light •Chuck Pressure Check Switch •Tool Life Management•Hydraulic Chuck & Cylinder •Y-axis Addition (±50 mm) •Chip Conveyor (Side Type) •Tool Presetter (Automatic)•Hydraulic Unit 50kgf/㎠ •10.4” Color LCD •Coolant gun •Transformer•Leveling Bolt & Plate •Differential Pressure Device •Turn Mill Holder, Axial / Radial (BMT-55)•Lubrication Unit •High Pressure Coolant Pump 15bar •Turn Mill Holder Radial (Capto C4)•Magazine (12 tools) •L-HTLD •Turning Holder for Capto (C4)•Manual & Parts List (Lathe-Hwacheon Tool Load Detect) •U-Drill Holder•Manual Guide i •Linear Scale (X/Y/Z) •15” Color LCD (only FANUC)•Signal Lamp with 2 Colors (R, G) •NC Cooler•Set of Soft Jaws •Oil Skimmer
13Machine Specifications
※ ㅡ : Not available S : Standard O : Option
ITEM SPECIFICATION YMC YSMC
Controlled axis
Controlled axis (Cs axis) - 4 - Axes 6 - Axes
Simultaneously controlled axes - 4 - Axes 4 - Axes
Least input increment0.001mm, 0.001deg, 0.0001inch
S S
Least input increment 1 / 100.0001mm, 0.0001deg, 0.00001inch
O O
inch/metric conversion G20, G21 S S
Store Stroke Check 1 S S
Store Stroke Check 2, 3 S S
Chamfering on / off S S
Backlash compensation S S
Operation
Automatic & MDI operation S S
Program number search S S
Sequence number search S S
Dry Run, Single Block S S
Manual handle feed / feed rate 1Unit / x1, x10, x100 S S
Interpolation function
Positioning / Linear interpolation / Circular interpolation G00 / G01 / G02,G03 S S
Dwell (Per seconds) G04 S S
Polar coordinate interpolation G12.1 / G13.1 S S
Cylindrical interpolation G7.1 S S
Threading G32 S S
Multiple threading S S
Continuous threading S S
Threading retract S S
Variable lead threading G34 S S
Reference position return 1st G28 S S
Reference position return check G27 S S
2,3,4th reference position return G30 S S
Arbitrary Speed Threading O O
Feed function
Rapid traverse override F0, F25, F50, F100 S S
Feed per minute (mm/min) G98 S S
Feed per revolution (mm/rev) G99 S S
Rapid traverse bell-shaped acceleration / Deceleration
S S
Feedrate override 0 ~ 150% S S
Jog feed override 0 ~ 1,260mm/min S S
Program input
Tape code EIA / ISO S S
Optional block skip 9ea S S
Program number O4 - Digits S S
Sequence number N8 - Digits S S
Decimal point programming S S
Coordinate system setting G50 S S
Coordinate System Shift S S
Workpiece coordinate system G54 ~ G59 S S
Workpiece coordinate system preset G92.1 S S
Direct drawing dimension programming S S
ITEM SPECIFICATION YMC YSMC
Program input
G code system A S S
Programmable data input G10 S S
Sub program call 10 folds nested S S
Custom Macro B S SAddition of custom macro-common variables
#100 ~ #199, #500 ~ #999 S S
Canned Cycles S S
Multiple repetitive cycle S S
Multiple repetitive cycleⅡ S S
Canned Cycles for Drilling S S
Manual Guide i S S
Spindle speed function
Constant surface speed control G96 / G97 S S
Spindle override 50 ~ 150% S S
Spindle orientation S S
Rigid tapping S S
Spindle synchronous control S S
Tool function / Compensation
Tool function T4-digits S S
Tool offset pairs 128 pairs S S
Tool nose radius compensation S S
Tool geometry / Wear compensation
S S
Tool life management O O
Automatic tool offset Tool presetter optionis required O O
Direct input tool offset value measured B
Tool presetter optionis required O O
Editing operation
Part program storage length 1,280m (512kB) S S
Number of register able programs 400ea S S
Background editing S S
Extended part program editing S S
Play Back S S
Operation / Display
Clock function S S
Self-diagnosis function S S
Alarm history display S S
Help function S S
Run hour and parts count display S S
Dynamic graphic display O O
Multi-language displayKorean, English, German, French,Italian, Chinese, Spanish, Portuguese,Polish, Hungarian, Swedish, Russian
S S
Data input / Output
Reader / Puncher interface CH1 RS232C S S
Reader / Puncher interface CH2 RS232C S S
Ethernet interface S S
Memory card interface S S
USB card interface S S
Others
Display unit 10.4” Color LCD S S
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www.hwacheon.com
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TEL : (02) 2678-2912 FAX : (02) 2678-2914
창원 테크 센터 경상남도 창원시 성산구 연덕로 108 (웅남동) TEL : (055) 266-1659 FAX : (055) 266-1630
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서비스 센터
창원 TEL : 080-523-1472
광주 TEL : 080-951-6000
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FAX : (02) 523-2867
창원공장 경상남도 창원시 성산구 연덕로 108 (웅남동) TEL : (055) 239-5000
FAX : (055) 282-1527
화천기계
본사 광주광역시 광산구 하남산단4번로 123-17 (장덕동)TEL : (062) 951-5111~20
FAX : (062) 951-0086
화천기공
Hwacheon Global Network
Hwacheon Headquarter Hwacheon America Hwacheon Europe Hwacheon Asia
The product design and specifications may change without prior notice.
Read the operation manual carefully and thoroughly before operating the product,
and always follow the safety instructions and warnings labels attached on the surfaces of the machines.
HEAD OFFICE
HWACHEON MACHINE TOOL CO., LTD.
123-17, HANAMSANDAN 4BEON-RO, GWANGSAN-GU, GWANGJU, KOREA
TEL: +82-62-951-5111 FAX: +82-62-951-0086
SEOUL OFFICE
46, BANGBAE-RO, SEOCHO-GU, SEOUL, KOREA
TEL: +82-2-523-7766 FAX: +82-2-523-2867
GERMANY
HWACHEON MACHINERY EUROPE GMBH
JOSEF-BAUMANN STR. 25, 44805, BOCHUM, GERMANY
TEL: +49-234-912-816-0 FAX: +49-234-912-816-60
www.hwacheon.com
Please call us for product inquiries.
USA
HWACHEON MACHINERY AMERICA, INC.
555 BOND STREET, LINCOLNSHIRE, ILLINOIS, 60069, USA
TEL: +1-847-573-0100 FAX: +1-847-573-9900
SINGAPORE
HWACHEON ASIA PACIFIC PTE. LTD.
21 BUKIT BATOK CRESCENT, #08-79 WCEGA TOWER, SINGAPORE 658065
TEL: +65-6515-4357 FAX: +65-6515-4358
HC-T046-R1.0-201608
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