6 chucker horizontal turning center - hwacheonusa.comhwacheonusa.com/pdfs/c1_en_1.0_20160811.pdf ·...

C16" Chucker Horizontal Turning Centerwith Magazine & Y-Axis

2 HWACHEON CATALOG : C1

1

3Integrated Horizontal Turning Center

Multiple Process Turning Center

C1 is an integrated multiplex turning center that combines the processing capability

of a turning center with the processing capability of a machining center obtainable

through Y and C-axis control. It can completely manufacture parts with complicated

shapes with a single chucking operation.

In particular, the standard-fitted magazine's automatic tool change function enables

rapid responses during machining of parts that require many tools.

1 Motor Case / RC Motor / Titanium 2 Joint / Tripod / Titanium 3 Part / Handflash / Aluminium

4 Hub / Bicycle / Titanium

2

3 4

6"CHUCKER HORIZONTAL TURNING CENTER WITH MAGAZINE & Y-AXIS

1

4

C1 has been designed to minimize thermal displacement, and the arrangement of

units in a heat-symmetrical structure achieves superb thermal stability. A notable feature

is the rotary tool module inside the turret, which maintains excellent processing quality

even during prolonged operation thanks to Hwacheon's unique cooling system that

ensures stable heat control.

Along with machining stability, C1 comes with a variety of extra features including

independent orthogonal Y-axis, opposing second spindle, and a tool-mountable

magazine. These options enable quick production, process integration, reduced

turnaround, and low cost, allowing you to respond quickly to the market environment

that demands high value-added production.

HWACHEON CATALOG : C1

PROCESS-INTEGRATED MACHININGWITH MAGAZINE & Y-AXIS


Orthogonal Y-axisIndependent orthogonal structure of X, Y, and Z-axes reduces

feed error to zero, sustaining high rigidity and high precision

even during prolonged processing.

MagazineThe magazine can be mounted with various tools, enabling

multiple lathing and milling processes in a single, uninterrupted

operation.

High-speed, high-power spindleThe culmination of Hwacheon's accumulated technical

expertise, the high-power spindle enables stable and

precise machining during high-speed operations.


High-precision, High-rigidity turretMounted with up to 18 tools, the turret enables even faster and more

stable machining through multiplex operations.

High-rigidity LM guideHigh-rigidity LM guides are installed on all axes, minimizing

noncutting time through rapid feeding to achieve fast and stable

machining performance.

Digital tailstockThe tailstock, fitted with a servo motor and ball screws, realizes

precise machining by providing a stable support for the material on

the main spindle through automatic positional determination.

Second spindle (YSMC specs)Using the opposing second spindle allows carrying out two processes with a

single chucking operation, maximizing productivity.

HWACHEON CATALOG : C1

With a user-centric architecture, C1 offers a user-friendly design and a variety of options.

Focusing on actual operators, implementation of various special, highly-utilizable

functions helps operators concentrate fully on machining operations and work more

safely and efficiently.

Based on Hwacheon's exceptional technological expertise, a wide range of options are

available for upgrading performance, ensuring more powerful, fast and precise results.

USER FRIENDLY DESIGN,A WIDE RANGE OFOPTIONAL FEATURES

L-HTLD: Hwacheon Lathe Tool Load Detect System (Option)

Automatic Tool Presetter (Option) 2nd Spindle (Option)

The Hwacheon Lathe Tool Load Detect System constantly detects and diagnoses the tool

load under a process to prevent tool wear and damage, and to keep your machine and

tools in optimal shape.

Alarm + Feed Hold Alarm + Machine Stop

> When the LIMIT 1 Alarm sounds,

the system holds the feed and the

machine goes into standby.

>When the LIMIT 2 Alarm sounds,

the system stops the machine,

and must be reset to operate it.

Load Detection Limit 1 Load Detection Limit 2

Excellent accessibility

Distance between user

and spindle center : 500mm

Elevation from the ground

: 1,063mm

A

B

Minimizing the operator-spindle center

distance maximizes user convenience

during general operation and mounting

and dismounting of materials, and an

eco-friendly structural design realizes

perfect oil-water separation in the Z and

Y-axis.

A

B

8

9Product Data

Spindle Power-Torque Diagram

* Unit: mm(inch)Product Data

1st Spindle

Turnmill

2nd Spindle (Option)

3,226.5(127”)

Length : 3,555(140”)

4,452 (175.28”)

328.5(13”) 500(19.69”)

343(13.5”) Width : 2,150(84.64”)

Spindle Center

1,64

0(64

.56”

)

Len

gth

: 2

,300

(90.

55”)

1,06

3(41

.85”

)

840

20

00

10

2000 400030001000 1500

Pow

er(k

W)

Torq

ue(

Nm

)

Spindle Speed(rpm)

30

23.56Nm(Cont.)

3.7kW(Cont.)

35Nm(30min)

5.5kW(30min)

4

6

2

1080

40

00

20

2115

600020001128 3383 4000

Pow

er(k

W)

Torq

ue(

Nm

)

Spindle Speed(rpm)

60

5.5kW(Cont.)

7.5kW(30min)

6

8

4

2

46.5Nm(Cont.)

63.5Nm(30min)

6.2

4.3

15100

80

40

00

20

8.86

600020001128 45114000

Pow

er(k

W)

Torq

ue(

Nm

)

Spindle Speed(rpm)

607.5kW(Cont.)

11kW(30min)

9

12

6

3

63.5Nm(Cont.)

93Nm(30min)

5.55

3.7

808(

31.8

1”)

Door Open954.5(37.57”)

Front Right Side

Tool Interference Diagram


Ø770(33.31")Ø750(29.52")

25(0

.98"

)

X-Ax

is St

roke

310

265(

10.4

3")

45(1

.77"

)

265(10.43")

250(9.84")315(14.20") X-Axis Stroke 310(12.20")

300(11.81") 45(1.77")30(1.18")

Ø860(33.85")

Ø62

0(24

.40"

)

Ø63

0(24

.80"

)

Ø360.6(14.19")

250(9.84")

50(1.96")

50(1

.96"

)

50(1

.96"

)

X-Axis Stroke 300(11.81")

Ø300(11.81")

Max. C

utting

Dia. Ø

530(2

0.86"

)

Ø320(12.59")

115(

4.52"

)

195(

7.67"

)X-

Axis S

troke

310(

12.20

")

250(9.84")

580(22.83")


Ø400(1

5.74"

)

80(3.14")50(1.96")200(7.87") 110(4.33")

Ø860(33.85")

Ø770(30.31")

Ø750(29.52")

Ø590(23.22")

Ø620(24.40")

Ø630(24.80")

50(1.96")

50(1.96")

Cutti

ng D

ia. Ø

530(2

0.86"

)

250(9.84") 30(1.18") 300(1.37")


45(1.77")265(10.43")

315(12.40")

270(10.62")310(12.20")40(1.57")

50(1.96")50(1.96")

580(22.83")

Turning Dia. Ø530(20.86")Turning Dia. Ø410(16.14")


45(1.77")

265(10.43")205(8.07")

105(4.13")

1st SpindleExternal Turning Tool [Fixed Tool]2nd SpindleRadial Turnmill Holder [BMT-55, Fixed Tool]

1st /2nd SpindleExternal Turning Tool [Fixed Tool]

1st /2nd SpindleOD Holder Capto C4[Exchangeable Tool]

1st SpindleRadial Turnmill Holder[Exchangeable Tool]

1st SpindleOD Holder [Fixed Tool]

ID Holder [Fixed Tool]

1st /2nd SpindleAxial Turnmill Holder [Exchangeable Tool]

※Unit : mm(inch)

※Unit : mm(inch)Moving Range

11Tool Interference Diagram & Moving Range

Z-Axis Stroke 700(27.55")

Max Cutting Length 599(23.58")

101(3.97")

4(0.15")

265(

10.4

3")

45(1

.77"

)

5(0.

19")

B-Axis Stroke 750(29.52")

100(3.93")50(1.96")

155(6.10")105(4.13")

30(1

.18"

)

35(1

.37"

)

45(1

.77"

)

230(

9.05

")80

(3.1

4")


604(23.77")96(3.77")

Max107(4.21")

160(

6.29

")

285(

11.2

2")

150(

5.90

")20

(0.7

8")

25(0

.98

")

5(0.1

9")

110(

4.33

")

25(0

.98")

265(

10.4

3")

45(1

.77"

)15

0(5.

90")

110(

4.33

")5(

0.79

")

120(4.72")340(13.38")100(3.93")

261.5(10.29")235.5(9.27")


257(10.11")

4(0.15")

50(1.96")4.5(0.17")

150(

5.90

")


60(2

.36"

)10

0(3.

93")

25(0

.98"

)11

5(4.

52")

155(

6.10

")

55(2.16") 100(3.93") 100(3.93") 37(1.45")

B-Axis Stroke 750(29.52")4(0.15")40(1.57")15(0.59")

X-A

xis S

trok

e 31

0(12

.20"

)

150(

5.90

")16

0(6.

29")


40(1

.57"

)

160(6.29") 105(4.13") 88.5(3.48")

B-Axis Stroke 750(29.52")4(0.15")

400.5(15.76")34.5(1.35")

X-A

xis S

trok

e 31

0(12

.20"

)

70(2

.75

")20

0(7.

87")


4(0.15")

X-A

xis S

trok

e 31

0(12

.20"

)

10(0

.39"

)


100(3.93")50(1.96")

64(2.51")105(4.13")

110(

4.33

")20

0(7.

87")

25(0

.98"

)10

5(4.

13")

170(

6.69

")


125(4.92")

9.5(0.37")130(5.11")340(13.38")105(4.13")

185(7.30")

101(3.97") 599(23.58")

90(3

.54"

)35

(1.37

")

60(2

.36"

)

265(

10.4

3")

45(1

.77"

)

175(

6.88

")13

5( 5

.31"

)

X-AX

IS ST

ROKE

310(

12.20

")

30(1

.18"

)11

0(4.3

3")

155(

6.10

")

205(

8.07

")90

(3.5

4")

15(0

.59"

)

15(0

.59"

)

241.5(9.50")270.5(10.64")242(9.52")

B-Axis Stroke 750(29.52")4(0.15")


INTERFERENCE REAR HOLDER

39(1.55")

101(3.97")

5(0.

19")

150(

5.90

")

265(

10.4

3")

X-AX

IS ST

ROKE

310(

12.20

")

150(

5.90

")11

5(4.

52")

35(1

.37"

)45

(1.7

7")

10(0.

39")

24(0

.94"

)

270(

10.6

2")

155(

6.10

")

120(4.72")6.5(0.25")

115(

4.52

")35

(1.3

7")

5(0.

19")

140(5.51")334(13.14")

110(4.33") 120.5(4.74") 155(6.10")

106(4.17")

268.5(10.57")


243(9.56")

4(0.15")

160(

6.29

")

1st Spindle

OD Holder [Fixed Tool] ID Holder [Fixed Tool]

1st /2nd Spindle

Axial Turnmill Holder [Exchangeable Tool]

1st Spindle

Radial Turnmill Holder [Exchangeable Tool]

1st /2nd Spindle

OD Holder Capto C4 [Exchangeable Tool]

1st /2nd Spindle

External Turning Tool [Fixed Tool]

1st Spindle

External Turning Tool [Fixed Tool]

2nd Spindle

Radial Turnmill Holder [BMT-55, Fixed Tool]

Product Configuration


Each product can be configured to fit your application.

Machine Specifications

ITEM C1 YMC C1 YSMC

CapacitySwing over Bed mm(inch) Ø730 (Ø28.74”)Max. Cutting Diameter (S1 / S2) mm(inch) Ø530 (Ø20.86”) Ø530 (Ø20.86”) / Ø410 (Ø16.14”)Max. Cutting Length mm(inch) 599 (Ø23.58”) 599 (Ø23.58”) / 584 (Ø22.99”)Chuck Size (S1 & S2) inch 6” (Opt. 8”)SpindleType of Spindle Nose ASA A2-5Max. Spindle Speed rpm 6,000Through Spindle Hole Diameter / Max. Bar Size mm(inch) Ø56 (Ø2.20”) / Ø45 (Ø1.77”)Index Angle (S1 & S2) ˚(deg) 0.001˚Spindle Motor (S1 , S2) kW(HP) 11 / 7.5 (15 / 10) 11 / 7.5 (15 / 10), 7.5 / 5.5 (10 / 7.5)TurretNumber of Tool Station ea 18Tool Size / Type mm(inch) / - □25 x Ø40 (1” x Ø1.57”) / Capto C4Turret Indexing Time sec/step 0.467AxesRapid Speed (X / Z / Y / B) m/mm(ipm) 30 / 30 / 15 / 30Max. Stroke (X / Z / Y / B) mm(inch) 310 / 700 / ±50 / 750 (12.2” / 27.55” / ±1.96” / 29.52”)Feed Motor (X / Z / Y / B) kW(HP) 7.0 / 2.2 / 2.2 / 2.2 (9.3 / 3 / 3 / 3)TailstockQuill Dia. / Tailstock Body Stroke mm(inch) Ø80 (3.14”) / 750 (29.5”)Quill Taper MT #4Magazine

Type of Tool Shank - Capto C4Tool Storage Capacity ea 12Max. Tool Diameter mm(inch) Ø50 (1.96”)Max. Tool Length (X / Z) mm(inch) 100 (3.93”) / 215 (8.46”) (from Tool shank center)Max. Tool Weight kgf(lbf) 5 (11)TurnmillSpindle Motor kW(HP) 5.5 / 3.7 (7.5 / 5)Max. Spindle Speed rpm 4,000 (Opt. 6,000)Min. Spindle Indexing Angle ˚(deg) 0.001˚BMT specifications / Turn mill tools - BMT 55 / Capto C4 + BMT 55Tank CapacityLubrication / Hydraulic ℓ(gal) 12 (3.17) / 50 (13.21)Coolant ℓ(gal) 200 (52.83)Power SourceElectrical Power Supply kVA 40DimensionHeight / Floor Space (L x W) mm(inch) 2,300(90.55") / 3,555 (140”) x 2,150 (84.64”)Weight kgf(lbf) 7,500 (16,534)NC Controller Fanuc 0i-TF

Chuck 6"(Option : 8")

C1 series

Tailstock 2nd Spindle

YMC YSMC

Ref.

1) YMC : Y-Axis + Tailstock2) YSMC : Y-Axis + 2nd Spindle

Standard and Optional product components

NC Specifications [Fanuc 0i-TF]

Standard Accessories Optional Accessories

•Air Blower (YSMC) •Tailstock - MT#4 (YMC) •Air Blower (YMC) •Parts Catcher•Chuck Pressure Compensation •Tooling System •Air Gun •Set of Hard Jaw•Door Interlock •Tool Kit & Box •Auto Door •Signal Lamp with 3 Colors (R,G,Y)•Foot Switch •Turnmill Function Including(0.001°) •Bar Feeder Interface •Tool & Work Counter (External / Internal)

•High Pressure Coolant Pump 6Bar •Work Light •Chuck Pressure Check Switch •Tool Life Management•Hydraulic Chuck & Cylinder •Y-axis Addition (±50 mm) •Chip Conveyor (Side Type) •Tool Presetter (Automatic)•Hydraulic Unit 50kgf/㎠ •10.4” Color LCD •Coolant gun •Transformer•Leveling Bolt & Plate •Differential Pressure Device •Turn Mill Holder, Axial / Radial (BMT-55)•Lubrication Unit •High Pressure Coolant Pump 15bar •Turn Mill Holder Radial (Capto C4)•Magazine (12 tools) •L-HTLD •Turning Holder for Capto (C4)•Manual & Parts List (Lathe-Hwacheon Tool Load Detect) •U-Drill Holder•Manual Guide i •Linear Scale (X/Y/Z) •15” Color LCD (only FANUC)•Signal Lamp with 2 Colors (R, G) •NC Cooler•Set of Soft Jaws •Oil Skimmer

13Machine Specifications

※ ㅡ : Not available S : Standard O : Option

ITEM SPECIFICATION YMC YSMC

Controlled axis

Controlled axis (Cs axis) - 4 - Axes 6 - Axes

Simultaneously controlled axes - 4 - Axes 4 - Axes

Least input increment0.001mm, 0.001deg, 0.0001inch

S S

Least input increment 1 / 100.0001mm, 0.0001deg, 0.00001inch

O O

inch/metric conversion G20, G21 S S

Store Stroke Check 1 S S

Store Stroke Check 2, 3 S S

Chamfering on / off S S

Backlash compensation S S

Operation

Automatic & MDI operation S S

Program number search S S

Sequence number search S S

Dry Run, Single Block S S

Manual handle feed / feed rate 1Unit / x1, x10, x100 S S

Interpolation function

Positioning / Linear interpolation / Circular interpolation G00 / G01 / G02,G03 S S

Dwell (Per seconds) G04 S S

Polar coordinate interpolation G12.1 / G13.1 S S

Cylindrical interpolation G7.1 S S

Threading G32 S S

Multiple threading S S

Continuous threading S S

Threading retract S S

Variable lead threading G34 S S

Reference position return 1st G28 S S

Reference position return check G27 S S

2,3,4th reference position return G30 S S

Arbitrary Speed Threading O O

Feed function

Rapid traverse override F0, F25, F50, F100 S S

Feed per minute (mm/min) G98 S S

Feed per revolution (mm/rev) G99 S S

Rapid traverse bell-shaped acceleration / Deceleration

S S

Feedrate override 0 ~ 150% S S

Jog feed override 0 ~ 1,260mm/min S S

Program input

Tape code EIA / ISO S S

Optional block skip 9ea S S

Program number O4 - Digits S S

Sequence number N8 - Digits S S

Decimal point programming S S

Coordinate system setting G50 S S

Coordinate System Shift S S

Workpiece coordinate system G54 ~ G59 S S

Workpiece coordinate system preset G92.1 S S

Direct drawing dimension programming S S

ITEM SPECIFICATION YMC YSMC

Program input

G code system A S S

Programmable data input G10 S S

Sub program call 10 folds nested S S

Custom Macro B S SAddition of custom macro-common variables

#100 ~ #199, #500 ~ #999 S S

Canned Cycles S S

Multiple repetitive cycle S S

Multiple repetitive cycleⅡ S S

Canned Cycles for Drilling S S

Manual Guide i S S

Spindle speed function

Constant surface speed control G96 / G97 S S

Spindle override 50 ~ 150% S S

Spindle orientation S S

Rigid tapping S S

Spindle synchronous control S S

Tool function / Compensation

Tool function T4-digits S S

Tool offset pairs 128 pairs S S

Tool nose radius compensation S S

Tool geometry / Wear compensation

S S

Tool life management O O

Automatic tool offset Tool presetter optionis required O O

Direct input tool offset value measured B

Tool presetter optionis required O O

Editing operation

Part program storage length 1,280m (512kB) S S

Number of register able programs 400ea S S

Background editing S S

Extended part program editing S S

Play Back S S

Operation / Display

Clock function S S

Self-diagnosis function S S

Alarm history display S S

Help function S S

Run hour and parts count display S S

Dynamic graphic display O O

Multi-language displayKorean, English, German, French,Italian, Chinese, Spanish, Portuguese,Polish, Hungarian, Swedish, Russian

S S

Data input / Output

Reader / Puncher interface CH1 RS232C S S

Reader / Puncher interface CH2 RS232C S S

Ethernet interface S S

Memory card interface S S

USB card interface S S

Others

Display unit 10.4” Color LCD S S

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www.hwacheon.com

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TEL : (02) 2678-2912 FAX : (02) 2678-2914

창원 테크 센터 경상남도 창원시 성산구 연덕로 108 (웅남동) TEL : (055) 266-1659 FAX : (055) 266-1630

광주 테크 센터 광주광역시 광산구 하남산단4번로 123-17 (장덕동)TEL : (062) 950-1547 FAX : (062) 951- 0086

서비스 센터

창원 TEL : 080-523-1472

광주 TEL : 080-951-6000

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FAX : (02) 523-2867

창원공장 경상남도 창원시 성산구 연덕로 108 (웅남동) TEL : (055) 239-5000

FAX : (055) 282-1527

화천기계

본사 광주광역시 광산구 하남산단4번로 123-17 (장덕동)TEL : (062) 951-5111~20

FAX : (062) 951-0086

화천기공

Hwacheon Global Network

Hwacheon Headquarter Hwacheon America Hwacheon Europe Hwacheon Asia

The product design and specifications may change without prior notice.

Read the operation manual carefully and thoroughly before operating the product,

and always follow the safety instructions and warnings labels attached on the surfaces of the machines.

HEAD OFFICE

HWACHEON MACHINE TOOL CO., LTD.

123-17, HANAMSANDAN 4BEON-RO, GWANGSAN-GU, GWANGJU, KOREA

TEL: +82-62-951-5111 FAX: +82-62-951-0086

SEOUL OFFICE

46, BANGBAE-RO, SEOCHO-GU, SEOUL, KOREA

TEL: +82-2-523-7766 FAX: +82-2-523-2867

GERMANY

HWACHEON MACHINERY EUROPE GMBH

JOSEF-BAUMANN STR. 25, 44805, BOCHUM, GERMANY

TEL: +49-234-912-816-0 FAX: +49-234-912-816-60

www.hwacheon.com

Please call us for product inquiries.

USA

HWACHEON MACHINERY AMERICA, INC.

555 BOND STREET, LINCOLNSHIRE, ILLINOIS, 60069, USA

TEL: +1-847-573-0100 FAX: +1-847-573-9900

SINGAPORE

HWACHEON ASIA PACIFIC PTE. LTD.

21 BUKIT BATOK CRESCENT, #08-79 WCEGA TOWER, SINGAPORE 658065

TEL: +65-6515-4357 FAX: +65-6515-4358

HC-T046-R1.0-201608

6 chucker horizontal turning center - hwacheonusa.comhwacheonusa.com/pdfs/c1_en_1.0_20160811.pdf ·...

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