amada laser cutting machine - powell mcneil 4020 nt... · 2009. 8. 13. · amada laser cutting...

Amada Laser Cutting MachineAmada Laser Cutting MachineFO 4020 NT 4kW + ASLUL 400 FOFO 4020 NT 4kW + ASLUL 400 FO

The Amada FO 4020 ASLUL is the latest generation of high power, high capacity lasers, capable of processing material up to 4000 mm x 2000 mm and 20 mm thick.

Features of the ASL/UL Include magnetic sheet separation, air blow double sheet detection for safe reliable loading of both thick and thin sheet.


Overview

Characteristics

This quotation is valid for a period of 30 days from date of issue and is subject to the terms and conditions stated. Amada U.K. reserve the right to alter the above specifications without prior notification. Typographical and clerical errors are subject to correction.

© 2008 AMADA UK., Ltd. July 2008

• AMNC Windows based touch screen control system

• Quick – change cartridge style cutting nozzles & lenses

• ECO cut system for high efficiency cutting

• Twin servo drives for higher axis acceleration

• Power Pierce function for a 2.5 sec pierce on 20mm mild steel

• 6 shelf storage capacity for extended unmanned production

• WACS for reliable processing of thick material

• Automatic part removal & storage capacity per shelf


Machine Specification

MachineModel … FO 4020 NT

Traverse Method … Flying OpticsX Axis Head TraverseY Axis Head Traverse

Axis Traverse Distance … 4070x2050x200mm (Z Axis)Maximum Guaranteed Material Thickness … 20 mm Mild Steel(Following Amada Recommended 16 mm Stainless (Oxygen Cut)Processing Conditions) … 12 mm Stainless (Clean Cut)

10 mm Aluminium (A5052)Number of Cutting Pallets … 3Minimum Unit … 0.001mmPositioning Repeatability … ± 0.005mm Axis Drive (X,Y & Z) … AC Servo MotorAssist Gas … 3 Ports, automatic controlMaximum Worksheet Weight … 1570 Kg

Maximum Feed Speed … 114m/min (X & Y Axis Simultaneous)60m/min (Z Axis)

Laser Cutting Speed … 0 ~ 20m/min

Speed

Maximum Worksheet Weight … 1570 Kg

Machine Length … 12253 mmMachine Width … 3292 mmMachine Height … 2442 mmMachine Weight … 14000 Kg

Installation Electric Power Required … 83 KVA 400V (50Hz) ± 10% (includes Oscillator)Air Requirements (Machine Only) … 850 l/min @ 6 Kgf/cm²

Dimensions



Amada Laser Cutting MachineAmada Laser Cutting MachineFO 4020 4kW + ASL UL 400 FOFO 4020 4kW + ASL UL 400 FO

ASL Specification

Machine … ASLUL 400 FO

Raw Material/Unloading Pallets … 3 + 3 or 4 + 2

Load on Pallet Max … 2500KgSheet Size Max … 4000mm x 2000mmSheet Thickness (Automatic Operation) … 0,5 – 12mmSheet Weight Max (Automatic Operation) … 760Kg

Sheet Thickness (Semi Automatic Operation) … 0,5 – 20mmSheet Weight Max (Semi Automatic Operation) … 1570Kg

Stacking Height on Raw Material Pallet Max … 150mmStacking Height on Unloading Pallet Max … 150mm

Double Sheet Control … On Sheets Between 0,5-10mmby Mechanical Thickness Control

PLC … Siemens S7-300Operating Terminal … Siemans OP170BPower Supply … 26KVA 400VAir Supply … 6 Bar/ 1000 l/min




Standard Features Clean CutAluminium CutEco CutCooling Cut (WACS)NC FocusNC Gas ControlHS 2000 Sensor Cutting HeadPlasma DetectionAdaptive OpticsUltra FilterCE Conformity Partition

Machine Specification

For spare optional elements such as lenses, mirrors and cutting nozzles etc., Please contact Amada Parts Hotline. Additional operator, programming and spare parts manuals are available at an extra charge.

Optional Equipment

This quotation is valid for a period of 30 days from date of issue and is subject to the terms and conditions stated. Amada U.K. reserve the right to alter the above specifications without prior notification. Typographical and clerical errors are subject to correction. © 2008 AMADA UK., Ltd. July 2008


Oscillator Model … Fanuc C – 4000E

Type … RF Discharge Excited Fast Axial Flow

Unit Build … Integrated with Main MachineRated Output … 4000WOutput Stability … Less than ± 2% .

(When output feedback is controlled)Wave Length … 10.6 µm Output Mode … Continuous Wave (C.W.) or Pulse

Mode (NC Code Selection)Beam Mode … Low Order ModeBeam Divergence … Less than 2mrad.

Oscillator Specification

Beam Divergence … Less than 2mrad.Pulse Frequency … 5 ~ 2000 HzPulse Duty … 0 ~ 100%Laser Gas

Mixture … CO2:He2:N2 = 5:40:55 ± 2%for each Pressure … 1.7 ± 0.25 Kgf /cm² (at regulator) Consumption … 10 I/hour

Cooling Water Flow … 160 l/min (minimum)Interlocks … Electrical Systems

… Mechanical Systems… Gas… Cooling Water



Specification

NC Specification

Model … AMNC – F Windows based network control

Controlled Axis ... X, Y & Z (3 Axis simultaneous)Programming Mode ... Absolute/IncrementalMinimum Input ... 0.001mmPreparatory Function ... G - 3 digitM Function ... M - 3 digitF Function ... F1 - 20000S Function ... S0 - 3000Single Block ... YesBlock Delete ... YesEditing ... YesManual Data Input ... YesMemory Capacity ... 10 MBDisplay ... 15" Colour LCD Touch Screen

Display Functions - Program Content- Position Information- Program Check- Settings- Parameters- Beam Compensation- Self Diagnostics

Safety Functions - Gas Pressure- Vacuum Leak- Turbo Blower - Shutter - Laser Discharge- Assist Gas- Door Interlocks


Display ... 15" Colour LCD Touch ScreenMachine Operation ... Memory, MDI or ManualData Interface ... RS232CInput Method ... RS232C, MDI, EDIT & Integral

3½" F.D & CD – ROM unit


Chiller Specification

Chiller Model … Tricool 21 Series S2/145Type … Air Cooled, floor mountedWater Specification

Cooling Capacity … 53 kWFlow … 200 l/min (minimum)Pressure … 4.9 barOutlet Temperature … 25° CType … Demineralized

Water Tank Capacity … 200 litres Power Requirement … 400V 3 Phase +Neutral +EarthPower Consumption … 29.1 KvaFull Load Current … 43A


Full Load Current … 43AProtection Device … Circuit ProtectorsDimensions … 1750mm(L) x 800mm(W) x 1750mm(H)Weight … 750 Kg


Dust Collection Specification

Model ... Torit Downflo Plus DF + 8 (X 2)

Capacity ... 4000m³/hrFilter Media

•Material ... Ultra Web•Area ... 189m²•Quantity ... 8

Air Requirements ... 6~7 BarFlow Rate … 270 L/minFan Motor ... 7.5 kWExtractor Connection ... Ø 300mmPower Supply ... 3 phase AC supply 400 V, 50

Dust Collection

Power Supply ... 3 phase AC supply 400 V, 50 Hz + Earth

Dimensions ... 1115mm(W) x 1513mm(L) x3206mm(H)



Customer Training A 4 day machine operation and safety training course is provided Free Of Charge for a maximum of 2 people per company at the Amada UK Technical Centre, Kidderminster.Travelling and accommodation expenses for participants on the Amada Course are NOT included. The Training Course must be taken either before or within a 3 month period from date of machine delivery otherwise the allocation is forfeited. Further training courses are available upon request and at additional cost.

During the commissioning period, our commissioning engineer will undertake maintenance training at your works.

Commissioning will take place immediately after installation of the CNC machine and will be deemed complete after a component has been produced on the machine to the customer’s accepted standard and component drawing.

Service During the guarantee period mechanical and electrical services will be carried out at 3, 6 and 11 months.

Should the need arise to check or correct any fault, a visit by a service engineer will be arranged within 24 hours (Monday to Friday – excluding bank holidays) but a trouble-shooting service is available by telephone from Amada UK Limited, which usually enables customers to rectify their machine faults immediately

Installation The customers will be required to prepare a foundation in accordance with the foundation drawing supplied by Amada UK Limited and to degrease the machine, Also, the customer is responsible for supplying all the necessary air and electrical services and water services including demineralizer as outlined on the Amada Installation drawing

It is also the customer’s responsibility to supply concrete and labour to infill the foundation when the machine is at its final site.



Guarantee The guarantee is 12 months from the end of commissioning and covers labour and parts, with the exception of consumable items.

Providing an AMADA UK service engineer or customers on instruction of AMADA UK service engineers fit the parts these parts shall be free of charge.

Excluded Items Components considered to be consumable are not covered by warranty. These components include:- Optical elements, such as lenses and mirrors - Filters- Cutting nozzles - Laser gasses- Oils and lubricants - Material

Amada UK accept no liability for the damage or poor performance of these components if the cause is found to be as a result of customer negligence/miss use, use of unauthorised parts, the production of materials not included in the machine specification (ie: Non metallics) or any other not included in the machine specification (ie: Non metallics) or any other cause beyond the control of Amada UK. In such a situation labour, travelling and parts will be charged.

Validity This quotation is valid for 30 days from date of issue and is subject to terms and conditions stated.

(Further copies of which are available upon request).

Amada reserve the right to alter any specification without prior notice. All typographical & clerical errors are subject to correction.



Health & Safety The Amada Laser Cutting machine has been designed andmanufactured to be safe and without risks when properly used. However, the following requires careful consideration by the user.

Laser Safety Glasses In the interests of health and safety, all employees who operate laser-cutting machines should wear approved laser safety glasses.

Training Ref: PUWER 98 Regulation 9

1) “Every employer shall ensure that all persons who use work equipment have received adequate training for purposes of health and safety, including training in the methods which may be adopted when using the work equipment, any risks which such use may entail and precautions to be taken.”

2) “Every employer shall ensure that any of his employees who supervises or manages the use of work equipment has

Cutting of non

metallic materials Amada Laser products and associated extraction systems are designed predominantly for sheet metal applications. Due to the differing types of dust, fumes or gases given off when cutting othermaterials such as plastic, wood resins etc. it is essential that the customer under takes the responsibility to verify the machine specification, extraction capabilities and a COSHH assessment for their particular applications. Please be aware that certain materials may give off harmful gaseswhen melted under the Laser Cutting process. Amada can therefore take No Responsibility for damage to the machine and accessories, or for damage to persons health whilst cutting these material.

supervises or manages the use of work equipment has received adequate training for purposes of health and safety, including training in the methods may be adopted when using the work equipment, any risk which such use may entail and precautions to be taken.”


amada laser cutting machine - powell mcneil 4020 nt... · 2009. 8. 13. · amada laser cutting...

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