am group - anuindustriesanuindustries.com/anu.pdf · wdg m/c sec. wdg. m/c core fixing perfor....

33
AM GROUP

Upload: vanhanh

Post on 12-May-2018

217 views

Category:

Documents


0 download

TRANSCRIPT

AMGROUP

Our Plants

Chennai

ManesarGurgaon

Haridwar

Anu Industries Ltd

Year 1988

Year 1974

Established AnuIndustries LtdGurgaon).

Started Ignition Coils ToMaruti Suzuki

Year 1997

Started IgnitionWire sets For After Market

Year 1998

Started Washer Pumps And Reservoir System To Hyundai

Year 2001

Started Washer Pumps To Suzuki And Ignition Coils To Hyundai

Year 2004

Started Reservoir Cum Pumps And Nozzles To Gm India

Year 2005

Started Washer Pumps Cum Reservoir assemblies To Maruti

Year 2011

1. Started Reservoir Cum Pumps To Toyota / Honda (Including Thailand)

2. Started Exporting Ignition Coils To Hyundai Korea And Turkey

Year 2012

1. Developed Ignition Coils For Tata Nano And Currently Working On 3-cylinder Ignition Coil For Their New Model

2. Started Reservoir Cum Pumps To Nissan And Renault

Year 2013

1. Got Business Of Nozzles From Maruti Suzuki And Nissan

2. Started Export Of Reservoir Cum Pumps To Hyundai Turkey

Year 20142015

Set up Jay Nikki plant in Manesar

Year 20152016

1. Enhanced Manesar plant capacity for manufacturing washer pump reservoir assemblies

Company Milestones

5

Customers

ANUINDUSTRIES LTDWasher Motors cum Reservoirs ,Ignition Coils, Relays & Cap Noise Suppressors

JAY NIKKI

JANASIS MOLDERS AND FABRICATORS

ANU AUTO IND

Cng Kit And Regulators

Software Solution Into Phenol Molding and Press Parts

Injection Mouldings and Toolings

AM Group Overview

Under T A

HERO MOTO CORP16%

HONDA MOTOR 20%

HONDA SIEL CAR4%

MARUTI UDYOG12%

ROYAL ENFIELD3%

GLOVIS INDIA4%

HYUNDAI27%

TOYOTA1%

OTHER6%

EXPORT7%

Customer Wise Sales Analysis

Ignition coils

4-wheelers Ignition Coil Epoxy Filled

2-wheelers Ignition Coil Epoxy Filled

Single Outlet Ignition Coil Oil- Filled

Product Range

Pencil Coil For After Market

Product Range

3 Cylinder Coil for BOSCH (TATA)

Product Range

CAP NOISE SUPPRESSOR RELYS ( Starter,Power,Flasher )

Customers: Honda, Hero Moto, Royal Enfield , Indo NipponCapacity: 40,000 p/dayProducing: 24,000p/day

Customers: Honda, Hero Moto, Suzuki,YamahaCapacity: 50,000 p/dayProducing: 35,000p/day

Product Range

Single outlet Double outlet

Photo

Discharge Rate

250 cc/10sec

285 cc/ 10 sec

250 cc/10sec

285 cc/ 10 sec

220cc 10sec,

250cc/10sec

220cc 10sec,

200 cc/10sec

285 cc/ 10 sec

250cc/10sec

220cc 10sec,

250cc/10sec

285cc/10 sec

250 cc/10sec

285 cc/ 10 sec

250 cc/10sec

220cc 10sec,

250cc/10sec

285cc/10 sec

Pressure Spec

1.8 kgf/㎠2.3 kgf/㎠

1.8 kgf/㎠2.2 kgf/㎠

1.2 kgf/㎠1.7 kgf/㎠1.8 kgf/㎠1.3 kgf/㎠

1.2 kgf/㎠1.2 kgf/㎠2.2 kgf/cm

1.8 kgf/㎠1.7 kgf/㎠

1.2 kgf/㎠1.7 kgf/㎠2.3 kgf/㎠

1.8 kgf/㎠2.2 kgf/㎠

1.8 kgf/㎠

1.3 kgf/㎠1.7 kgf/㎠2.2 kgf/㎠

Vehcleusing

I20 old,I20 new,I10 grand,

Verna Old New Verna, GM-BEAT

Accent,Eon,Honda-Brio, GM-Spark

Santro

MSIL –model , GM-Tevera, SwarajMajadaMSIL -Ciaz

Toyota-Etios, Nissan

New Development

I20 2008I20 2010I20 2012I10 grand,120 new

Toyota -Etios

Upcoming Nissan and Renault Model

Parameter for discharge at Anu std.

nozzle ( Dia 1.0 mm x2 )Input Voltage : 13.5 V

( Dia 1 mm x 2)

Product Range

Rsvr & Pump Assy W/S Washer

HONDA CITY

I-20

Rsvr & Pump Assy W/S Washer

2CW

DUSTER

EVALIA

Rsvr & Pump Assy W/S

CNG Regulator

ECU

O 2

ECU

Ignition control

Injection control

Intake air temp. sensor.

Intake air press. sensor.

Throttle position sensor

Idle speed control

.

Coolant temp. sensor.

Crankshaft pulser

Camshaft pulser

O2-Sensor

T-MAP Sensor

ISC Valve

Ignition Driver

Fuel Injector

MAP Sensor

AtmosphericPress. sensor

O2 Sensor

Catalyzer

Nikki Products

Crank AngleSensor

Fuel Pump Module

Motorcycle Fuel Injection System Diagram

Fuel Injector Gas Injector

Smart Battery Sensor

CRANKSHAFT POSTION SENSOR

CAMSHAFT POSTION SENSOR

Future New product

SOFTWARE

DESIGN ANALYSIS

Abaqus

Product and Tool DesignCatia

NX Unigraphics

Solidworks

PTC Creo

DRAFTING

G-Star

AutoCAD

Designing Facilities

Die Spotting Cum Wax Injection Machines

Tool Assy Section

CNC Wire Cut Machines

CNC Spark Erosion Machines

CNC Milling SectionCNC Milling Section

Tool Room Facilities

ZNC EDM MACHINES

Milling Machine

Lathe Machine

Grinding Machines

01 no – ZNC EDM MACHINES

02 NO – MILLING

01 NO – LATHE

03 NO – Grinding Machines

Tool Room Facilities

PRI. WDG M/C SEC. WDG. M/C CORE FIXING

PERFOR. CHECKING PARAMETER CHECK. POROCITY , VOID CHECK.

10,000 COILSPER DAY

IGNITION COIL EPOXY POTTING WINDING MACHINE

Manufacturing Facilities

AUTOMATIC WASHER MOTOR LINE WASHER MOTOR LINE ( MANUAL)

AUTOMATIC END COVER ASSLY LINE

Manufacturing Facilities

MAGNETIZING COIL HOT CAULKING

LEAKAGE TESTING M/CAnd

PERFORMANCE TESTING M/C

Plant & Machinery Washer Motor

To Reduce Cost Anu Has Bought Armature Line ARMATURE LINE

Plant Facility (Armature)

BLOW MOULDING M/C INJECTION MOULDING M/C250-450 TONS UPPER & LOWER

HOT PLATE WELDING M/C

Manufacturing Facility for Washer Tank

Performance test bench Performance test instrument

Durability test bench

Parameter Check instrument Salt Spray Chamber

Water spray chamber

Environmental ChamberEnvironmental Chamber

Testing Validation Facilities

Oil filled Ignition Coil1986

Dry type Single outlet Ignition Coil 1999

Dry type Double outlet Ignition Coil – 4 cylinder2002

Pencil coil(No supply ) 2013

Dry type Single outlet Ignition Coil – 3 cylinder2011

Plug mounted coil Proto completed(To be implemented on new engine)

Current Concept New Concept

Plug Top / Cigar Coil with igniter

Integrated coil -3 cylinder 2013

Road Map of Ignition Coil 4W

Single outletpump 1998

Double outlet pumpWith Relay (Valve inside pump) 2010

Double outlet pumpWithout Relay (Valve outside pump) 2014

New washer pump(Pump area push fit)No welding 2015

Horizontal Pump

Proto complete (End 2015 mass prod. Tool)

Headlamp cleaner Pump ( Mid 2016)

Specification detail

Based on Present Concept New Technology Concept

Fuel Pump

Road Map of Pump Assly Motor

start motor

FLASHER RELAY

RELAY ASSY START

SOLENOID RELAY

POWER RELAY

SET START MAG

WASHER MOTOR RELAY

Current Concept

Road Map of Relays

New Technology Concept

Frt. Nozzle (Hood mounted)2003

Frt. Nozzle (Cowl top )2010

RR Nozzle Spray type (HMSL mounted)2013

Frt. Nozzle (under hood garnish mounted)2014

RR Nozzle Spray type (With spoiler mounted)2014

RR Nozzle Spray type (Inside HMSL)Proto 2014

Frt. Nozzle Self oscillating type (Proto 2014)Mass prod 2015

Current Concept New Technology

Headlamp cleaner

Road Map of Nozzles

Certification

Thank You