aly (r-410a) series.pmd
TRANSCRIPT
Air Cooled Scroll Water ChillersALY (R-410A) Series
ALY010D thru ALY120D10 TR thru 120 TR35 kW thru 422 kW
Company BusinessZamil Air Conditioners (ZAC), a sector business of Zamil Industrial, is the largest supplier of air conditioners in the Middle East. It manufacturesand markets a whole range of air conditioners from room air conditioners to packaged units to large capacity chillers for residential, commercialand industrial applications. Zamil Air Conditioners was founded in 1974 as one of the first air conditioning companies to be established in SaudiArabia and today is a leading international manufacturer of air conditioning systems & service solutions and is Number One in the Middle East.ZAC’s operations are structured into four companies supporting seven in-house brands and twelve products and service units as well as anumber of international brands under the OEM Sales. The seven in-house brands are Zamil Air Conditioners, Classic, Zamil, Cooline, CoolCare,Climatech and Geoclima.
The four companies are:1. Zamil Air Conditioners & Home Appliances Co. (L.L.C.), supporting Zamil, Classic, Cooline, GE and OEM brands for consumers.
2. Zamil Central Air Conditioners Co. (L.L.C.), supporting Zamil Air Conditioners, Cooline and Climatech for commercial and industrial customers.
3. Zamil Air Conditioning and Refrigeration Services Co. (L.L.C.), providing electromechanical engineering, construction and project managementservices, HVAC Operation & Maintenance, Retrofit Services, Spare Parts, Fire Protection, Controls, Electrical Services, Coils, Ducting and Coating.
4. Geoclima srl is an independent business supporting other three companies for their requirements of Chillers and Double Skin AHU’s.
The first three Companies- direct their business operations from the First and Second Industrial Cities in Dammam, Saudi Arabia and have aproduct design center in Austria.GEOCLIMA has its engineering and production departments located at Monfalcone, Italy.All the four companies, while operating independently, supplement each other’s activities in a way that makes synergy work at its best andachieves ZAC’s goals of maximizing customer value and satisfaction.
OEM Sales - Private LabelingZamil Air Conditioners produces branded air conditioners under OEM agreements for several leading international brands. Such relationships aretestimony to the excellence of ZAC’s engineering and production processes. Most of the units produced under the private labeling agreementsare for window and mini-split systems. However, ZAC is expanding its OEM offerings to include residential and light commercial units. Some ofthe OEM brands manufactured at Zamil Air Conditioners are: Supra, Sanyo and Blue Star.
Joint VentureMiddle East Air Conditioners - Joint Venture with General Electric.Zamil Air Conditioners partners with GE Appliances - Europe since 1997, in a joint venture called Middle East Air Conditioners (MEAC), formanufacturing and marketing of GE branded air conditioners.MEAC was awarded the license to manufacture Window, Mini Splits and Ducted Split types under the brand names GE, Hotpoint and RCA. Today,MEAC enjoys extensive coverage in Saudi Arabia, GCC and the African market. In an ever-changing market, MEAC continually strives to acquirenew technologies and stylish integrated design with optimum performance and reliability that bring greater value to customers.
Factories and ProductionZamil Air Conditioners has two prime manufacturing plants in Dammam, Saudi Arabia and a production facility in Italy operated by GEOCLIMA anda product design center in Austria. ZAC can produce up to 900,000 room air conditioners, 300,000 mini-split systems and 65,000 central air-conditioning systems per annum and supplies air conditioning products to over 55 countries across the world - the major markets being GCC,Middle East, North Africa, Europe and Asia.
Quality & Product CertificatesThe Quality systems and policies at Zamil Air Conditioners comply with the required ISO 9001:2008 certification.ZAC’s products are certified with:1. CE (Council of European Community).
2. UL (Underwriters Laboratory).
3. Eurovent (Certified Performance).
4. ISO 9001-2008 (International Organization for Standardization).
5. AHRI (Air-Conditioning, Heating and Refrigeration Institute).
Other awards include the prestigious Engineering Excellence Award of General Electric and the inaugural Prince Mohammed bin Fahd Al SaudAward for Factory Safety.
Our Products & Service UnitsIn addition to consumer products such as the Room Air Conditioners (RAC) and the Mini Splits, Zamil Air Conditioners manufactures a host ofresidential, commercial and industrial air conditioners. This broad product range extends from the concealed units up to 5 TR, the ducted splitsup to 30 TR, the packaged units up to 95 TR, the single and double skin air handling units up to 138,316 CFM, the water chillers up to 500 TR andthe centrifugal chillers up to 5,000 TR cooling capacity.
Our products and services include, in addition to Maintenance, Retrofit & Operations (MRO), complete integrate suite of solutions like:
• Zamil Projects: Providing EPC for electromechanical works for Industrial, Utility and Oil & Gas customers.
• Zamil Controls: Design, assembly, integration and commissioning of low current & low voltage systems.
• Zamil Fire Protection: Design, integration and commissioning of active fire protection systems.
• Zamil Electrical: Design, integration and commissioning of lv/mv (low voltage/middle voltage) systems.
• Coil & Coating: Coil replacement, anti-corrosion coating, water proofing & reflective coating and passive fire protection solutions.
• Zamil Ducting: Facilities designs and manufactures high quality duct systems and other HVAC industry related products, utilizing state of theart automated duct lines, Plasma Cutting, CNC Turret punch press and other specific machinery through two duct factories located in SaudiArabia western province (Yanbu) and Eastern province (Dammam).
INDEX
CONTINUING RESEARCH RESULTS IN STEADY IMPROVEMENTS.THEREFORE, THESE SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE.
Contents Page
Model decoding ........................................................................................................................................ 2
Introduction ........................................................................................................................................... 3-5
Unit features, standard specifications & options .................................................................................... 6-9
Physical data ......................................................................................................................................10-11
Selection procedure ............................................................................................................................12-13
Performance data ................................................................................................................................ 14-17
Electrical data ......................................................................................................................................... 18
Water side pressure drop ........................................................................................................................ 19
Unit dimensions .................................................................................................................................20-24
Typical schematic wiring diagram .......................................................................................................25-28
Microprocessor controller ........................................................................................................................ 29
Application guidelines .........................................................................................................................30-34
Rigging instructions ................................................................................................................................. 35
Installation clearance .............................................................................................................................. 36
Mounting location .................................................................................................................................... 37
Load distribution ...................................................................................................................................... 38
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INTRODUCTIONZamil Air cooled scroll chillers (ALY series) are the heart of most central Air Conditioning systems for medium sizebuildings. They consist of one or more hermetic scroll compressors, air-cooled condenser coils with condenser fan(s) andmotor(s), insulated liquid cooler, expansion device, interconnecting refrigerant piping, oil & refrigerant charge, control panel,wiring and other auxiliaries.
ALY series, The new generation of air cooled packaged liquid chillers.
ALY series air cooled scroll chillers are available in capacity range 10 TR (35 kW) to 120 TR (422 kW) at AHRI conditions,in one single enclosure, utilizing refrigerant R-410A as working fluid with option of three different power supply ratings.
ALY series chillers have been designed and manufactured to meet the requirements of the Gulf’s severe climatic condi-tions and specifically for outdoor installation, on roofs or ground level. They are factory assembled, leak tested, evacuated,internally wired, fully charged with refrigerant. Each ALY chiller is fully factory tested before delivery and is ready forinstallation. All what required on site is to connect chilled water pipes and main power supply.
Scroll Compressor:The scroll compressor consists of two involutes or Archimedean spirals (Figure-1). One spiral is positioned inside the otherto form a series of recent-shaped pockets. During compression the upper spiral remains stationary and the lower one, beingeccentrically mounted on the drive shaft, describes an orbital rather than a simple rotary motion.
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How a Scroll Compressor works:
Compression in the scroll is created by the interaction of an orbiting spiral and a stationaryspiral. A refrigerant enters the outer openings as one of the spirals orbits.
The open passages are sealed off as gas is drawn into the spiral.
As the spiral continues to orbit, the gas is compressed into two increasingly smaller pockets.
By the time the gas arrives at the center port, discharge pressure has been reached.
Actually, during operation, all six gas passages are in various stages of compression at alltimes, resulting in nearly continuous suction and discharge.
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FIGURE- 1
Refrigerant enters the compressor at the suction connection and flows around the motor’s housing and enters at thebottom side through the openings.
Oil droplets separate from the refrigerant and fall into the oil sump.
All suction refrigerant passes through the electrical motor, ensuring full motor cooling.
After that the refrigerant enters the scroll elements.
COOLERSThe DX shell and tube cooler with removable ‘U’ shaped bundled tubes are made of internally grooved copper tubesexpanded into heavy steel tubular sheets. The cooler housing and baffles are constructed of steel and brass respectively.All coolers are fitted with vent, drain connection and water pipe connections as below:
1. Male pipe thread (MPT) connection for the models ALY010D - ALY060D.
2. Victaulic connection for the models ALY075D - ALY120D.
The coolers are insulated with heavy closed cellular foam insulation (3/4” thick).
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WATER SIDE REFRIGERANT SIDE
DESIGN PRESSURE,(BAR/PSIG)
TEST PRESSURE,(BAR/PSIG)
DESIGN PRESSURE,(BAR/PSIG)
TEST PRESSURE,(BAR/PSIG)
UNIT MODEL
14/204ALY010D - ALY120D
ALY010D - ALY120D 10/147 11.3/165 29/426 41.5/610
COOLER
STD
ASME (option)
10/147 29/426 41.5/610
Tandem Compressor:Models ALY020D to ALY120D use tandem scroll compressors. Tandem scroll compressors make possible great flexibilityin system design for a wide range of applications. Since each compressor may be operated individually, this designprovides simple, capacity reduction & maximum power savings and greatly simplifies system control. In any well designedsystem, this kind of design offers a much greater factor of redundancy than a single compressor and provides emergencyprotection for the product. In addition to greater reliability, one great advantage of the multiple compressor design over otherlarge horsepower compressors is the fact that in the event of compressor damage, replacement of either compressor in thetandem can be easily done.
FEATURESThese ALY series, packaged air cooled water chillers are designed to provide engineering excellence in comfort air condi-tioning and industrial cooling with a superior combination of energy saving, performance, application flexibility, ease ofservice & maintenance and withstanding extremely high ambient temperatures. These chillers incorporate a wide range offeatures including:
* Microprocessor controller, which monitors analog and digital inputs to achieve precise control & protective functions ofthe air cooled water chiller units. The microprocessor controller is complete with all the hardware and software neces-sary to control the chiller unit and ensures its efficiency and reliability.
* Compact unit design and open base design provides easy access and service to the major components and accesso-ries.
* High Energy Efficiency Ratio (EER) hermetic scroll compressors.
* Single point power connection to minimize job site installation cost and time.
* Completely wired control panel with the advanced microprocessor controller that provides all the necessary operationsand safety controls.
* Made ready connection for remote ON/OFF switch and General Alarm output.
* Compressor connections are Direct On Line (DOL) for all models (see electrical data).
* Low noise condenser fans, direct drive with rolled form venturi design to eliminate airflow recycling & short circuiting.
* Condenser fans are die-cast aluminum aerodynamic design, top discharge & provided with protective grille mounted ontop panel within the unit casing.
* All condenser fan motors are totally enclosed air over type (TEAO) with class ''F'' winding insulation.
CAPACITY CONTROLThe Zamil air cooled scroll water chillers incorporate stepped load shedding as required by most energy managementsystems. Modulation of capacity in response to system load requirements is affected by the microprocessor controllerwhich monitors the leaving water temperature.
Capacity control is achieved by cycling compressors ON/OFF and sequential operation of compressors which providesoptimal part load capacities for chillers with multiple compressors.See the following table for the standard and optional capacity control for each unit.
STANDARD SPECIFICATIONS
% FULL LOAD CAPACITY CONTROL
STANDARD OPTIONAL MODEL NUMBER
ALY010D - ALY015D
ALY020D - ALY045D
ALY050D - ALY120D
100-OFF
100-50-OFF
100-75-50-25-OFF
100-HGBP-OFF
100-50-HGBP-OFF
100-75-50-25-HGBP-OFF
NOTES:1. HGBP = Hot gas bypass available on lead compressor for all models (optional).2. HGBP modulates to approximately 50% of compressor step capacity. Example: ALY050 with HGBP (25% x 0.5=12.5%
minimum capacity).
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CONDENSER COILSVertical & V-configurations condenser coils are corrugated fin and tube type, constructed of seamless 3/8" dia. & 0.017"(0.42 mm) thick copper tubes, mechanically bonded to aluminum fins for maximum heat transfer efficiency.
As a standard on aluminum fins, ZAC provides Coil Coating, which is a single component of aluminumimpregnated coating applied on the fins of heat exchanging coils. The product has been designed for Middle East climateconditions. A high chemical, abrasion and UV resistance has been proven in both laboratories and on field environment. Thecoating can be applied at the Zamil Air Conditioners factory as well as in the field for maintenance or rejuvenation purposes.
The fins have full self spacing collars which completely cover each tube. The staggered tube design improves the thermalefficiency. End plates support sheets are 14 gauge galvanized steel, formed to provide structural strength. Each coil ispressure tested in the factory at not less than 650 psi air pressure.
CABINETAll units are of heavy gauge (G-90) galvanized steel. Steel sheet panels are zinc coated and galvanized by hot dipprocess of lock-forming quality conforming to ASTM A 653 commercial weight G-90 followed by baked on electrostaticpolyester dry powder coat.
CONTROL PANELThe control panel design is equivalent to NEMA 4 (IP55) with hinged door for easy access ensuring dust and weather-proof construction. Internal power and control wiring is neatly routed, adequately anchored and all wires identified withcable markers as per NEC standards applicable to HVAC industry.The electrical controls used in the control panel are UL approved and are reliable in operation at high ambient conditionsfor a long period.
MICROPROCESSOR CONTROLLERA new compact electronic controller with a complete management for air cooled water chiller control capability. Thiscontroller manages the analog and digital inputs to achieve precise operation and safety function of the chiller unit.
A user friendly display interface allows to access the operating condition, control set point & alarm of the unit that areclearly visible on its display board.
The controller is equipped with a compressor rotation operation to allow the compressor running hours to be balanced(lead lag). The controller has feasibility to be connected to a supervisor network via RS485 serial line for RemoteMonitoring and Remote configuration of the unit parameters.
The controller consists of the following hardware:1. Control board - complete control of function and safety operation of the compressor(s) and fan(s).2. Aux. Board - Expansion Board for more I/O.3. Remote Monitoring System (optional) - Remote Monitoring & Configuration of the unit.4. User interface Board/Remote Terminal - Provided to access the operating condition, control set point and alarms of the
unit.
Access of the following status on the display:1. Water inlet / outlet Temperature2. Compressor Status3. Fan Status4. Alarms5. SI or English Unit6. Pump ON/OFF status (optional)
System Protection:1. Compressor Winding High Temperature / Overloading2. Low / High Pressure3. Evaporator freeze Protection4. Sensor Error5. Time delay - Anti recycle time for compressor6. No Water Flow or Trip Pump condition
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CONDENSER FANSCondenser fans are constructed of die cast aluminum blades/hubs with direct driven motors. All fans are statically anddynamically balanced to operate at minimum noise and vibration.
CONDENSER FAN MOTORCondenser fans, the impeller and motors are so constructed to form an integral unit. All fan motors shall be three phase withclass ''F'' winding insulation and ball bearings for high ambient application. These fan motors are of totally enclosed air over type(TEAO) with inherent thermal protection of automatic reset type & specially designed for outdoor applications.
STANDARD CONTROL & SAFETY DEVICESMICROPROCESSOR CONTROLLER: This controller monitors the analog and digital inputs to achieve precise control &safety functions of the unit.
COMPRESSOR MOTOR INTERNAL OVERLOAD: The internal overload protects the compressor and senses themotor winding temperature in case of overload.
STARTERS: The starter is operated by the control circuit and provides power to the compressor motors. These devicesare rated to handle safely both RLA and LRA of motors.
UNDER/OVER VOLTAGE AND PHASE PROTECTION: Protects against low/over incoming voltages as well as singlephasing, phase reversal and phase imbalance by de-energizing the control circuit. It is an automatic reset device, but itcan be set up for manual reset.
CRANKCASE HEATERS: Each compressor has crankcase heater. The compressor crankcase heater is always onwhen the compressors are de-energized. This protect the system against refrigerant migration, oil dilution and potentialcompressor failure.
HIGH PRESSURE SWITCH: This switch provides an additional safety protection in the case of excessive dischargepressure.
LOW PRESSURE CUT-OFF: This switch provides an additional safety protection in the case of unsafe low suction pres-sure.
CIRCUIT BREAKERS: Protects against compressor/condenser fans/pump branch circuit fault. When tripes, the breakeropens the power supply to the compressor/condenser fans/pump and control circuit through auxiliary contacts.
STANDARD ACCESSORIESUNIT ON-OFF SWITCH: ON-OFF switch is provided for manually switching the unit control circuit.
USER DISPLAY AND KEYPAD: Display the status of the unit, menu and setting adjustments, fault indications due totrips and reset trips and lockouts.
THERMAL EXPANSION VALVE: Thermal expansion valve is used to regulate the refrigerant flow to the water coolerand maintain a constant superheat used for ALY010D - ALY015D.
ELECTRONIC EXPANSION VALVE: Electronic expansion valve is used to regulate the refrigerant flow to the water coolerand maintain a constant superheat and load optimization for ALY020D - ALY120D.
REPLACEABLE FILTER DRIER: Refrigerant circuits are kept free of harmful moisture, sludge, acids and oil contaminatingparticles by the filter drier.
CONTROL CIRCUIT TRANSFORMER: A factory mounted and wired control circuit transformer is furnished eliminating theneed for running a separate 220 volt power supply to the unit control circuit.
SIGHT GLASS: A moisture indicating sight glass installed in the liquid line. An easy-to-read color indicator showsmoisture contents and provides a mean for checking the system refrigerant charge.
LIQUID LINE SOLENOID VALVE: Closes when the compressor is off to prevent any liquid refrigerant from accumulatingin the water cooler during the off cycle.
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OPTIONSHOT GAS BYPASS SYSTEM: Hot gas bypass is provided on the lead circuit to permit operation of the system down to50% of its unloaded capacity. Under low ambient condition, it controls temperature by eliminating the need to cycle thecompressor on and off, ensuring narrow temperature swing and lengthen the life span of the compressor.
WATER FLOW SWITCH: Paddle type field adjustable flow switch for water cooler circuits. Interlock into unit safety circuitsso that the unit will remain off until water flow is determine.
SUCTION AND DISCHARGE VALVES: To isolate the compressor in order to facilitate servicing or compressor replace-ment.
UNIT MOUNT SPRING ISOLATORS: These housed spring assemblies have a neoprene friction pad on the bottom toprevent vibration transmission.
LIQUID COOLERS: ASME code stamped liquid cooler.
PRESSURE GAUGES: Suction & discharge pressures gauges.
SAFETY VALVE: This valve protects the unit against high discharge pressure in the system due to malfunction of highpressure switches.
NON-FUSED MAIN DISCONNECT SWITCHES: To disconnect power supply of the unit for servicing and repair works. Thisas well equipped with door interlock device.
CONDENSER COIL GUARD: Protect the condenser coil from physical damage.
COMPRESSOR/COOLER GUARD: Protect the compressor from vandalism.
COOLER HEATER WRAPPED: Prevent freezing up of water on low ambient temperature.
COPPER FINS/TUBES CONDENSER COILS: For seashore salty corrosive environments.
BMS: BACNET, MODBUS, LON works and remote monitoring.
COATED COPPER FINS/TUBES CONDENSER COILS: For seashore or acid corrosive environments.
: A two component coating system that withstands the extreme climate conditions. The coating can beapplied to all metal parts of HVAC equipment; the piping, the compressors and grids might require a different pre- treatmentand layer build up. Please check ResisTec product information sheets, the heat exchangers can not be coated using thistype. The coating can be applied at the Zamil Air Conditioners factory as well as in the field for maintenance or rejuvenationpurposes.
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Multi
UNIT SIZE ALY010D ALY015D ALY020D ALY025D ALY030D ALY035D ALY045D
COMPRESSOR
PART NUMBER 208/230V-3Ph-60Hz 800-696-67 800-696-76 800-696-67 (2) 800-696-73 (2) 800-696-76 (2) 800-696-79 (2) 800-696-85 (2)
380V-3Ph-60Hz 800-696-68 800-696-77 800-696-68 (2) 800-696-74 (2) 800-696-77 (2) 800-696-80 (2) 800-696-86 (2)
460V-3Ph-60Hz 800-696-69 800-696-78 800-696-69 (2) 800-696-75 (2) 800-696-78 (2) 800-696-81 (2) 800-696-87 (2)
NUMBER OF COMPRESSORS 1 1 2 2 2 2 2
NUMBER OF CIRCUITS 1 1 1 (TANDEM) 1 (TANDEM) 1 (TANDEM) 1 (TANDEM) 1 (TANDEM)
OIL CHARGE PER COMPRESSOR, Liters 3.25 3.25 3.25 3.25 3.25 4.67 6.8
% FULL LOAD CAPACITY CONTROL 100-0 100-0 100-50-0 100-50-0 100-50-0 100-50-0 100-50-0
MOTOR OVERLOAD PROTECTION (INTERNAL) ELECTRONIC
OIL LUBRICATION CENTRIFUGAL OIL PUMP
REFRIGERANT R-410A
EXPANSION VALVE DEVICE THERMOSTATIC ELECTRONIC
CONTROL VOLTAGE 220V-1Ph-60Hz
CONDENSERCONDENSER COIL Tube Dia.- Rows - Fins per inch 3/8–2–12 3/8–2–12 3/8–3–12 3/8–4–12 3/8–4–12 3/8–3–12 3/8–3–12
Total face area, Sq. ft. 27.8 44.4 44.4 44.4 53.3 88.9 106.7
AIRFLOW, CFM 13931 26998 25786 24694 25902 51572 53548
NUMBER OF FAN/FAN DIA.,mm 1/800 2/800 2/800 2/800 2/800 4/800 4/800
FAN MOTOR RPM @ 230/380/460-3-60 990/990/1030 990/990/1030 990/990/1030 990/990/1030 990/990/1030 990/990/1030 990/990/1030
COOLERPART NUMBER 800-897-83 800-897-84 800-897-85 800-897-88 800-897-89 800-897-90 800-897-91
SHELL DIAMETER, mm 140 140 140 168 168 168 194
LENGTH, mm 1265 1570 1770 1705 1805 2205 2029
TOTAL WATER HOLDING VOLUME, Liters 12 16 19 21 26 32 38
WATER IN/OUT PIPE DIA.mm 38 50 50 64 64 64 75
GENERALREFRIGERANT CHARGE PER COMP., kg (COMP. 1/2) 6 9 6 9 10 11 14
SOUND PRESSURE LEVEL, dBA (3m./5m./10m.) 67.2/63.6/58.4 70.2/66.6/61.4 70.2/66.6/61.4 70.7/67.2/61.9 71.9/68.4/63.1 76.3/72.8/67.5 78.8/75.3/70
SHIPPING/OPERATING WEIGHTS (Aluminum coil), kg 654/666 762/778 861/880 934/958 975/1001 1660/1692 1762/1830
SHIPPING/OPERATING WEIGHTS (Copper coil), kg 694/706 826/842 959/978 1075/1099 1144/1170 1855/1887 2028/2066
PHYSICAL DATA
NOTES: 1. All compressors operate at 3500 RPM @ 60Hz.2. Sound pressure level : ±2dBA.
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11
UNIT SIZE ALY050D ALY060D ALY075D ALY080D ALY090D ALY110D ALY120D
COMPRESSOR
PART NUMBER 208/230V-3Ph-60Hz 800-696-73 (4) 800-696-76 (4) 800-696-79 (4) 800-696-85 (4) 800-696-88 (4)
380V-3Ph-60Hz 800-696-74 (4) 800-696-77 (4) 800-696-80 (4) 800-696-86 (4) 800-696-89 (4)
460V-3Ph-60Hz 800-696-75 (4) 800-696-78 (4) 800-696-81 (4) 800-696-87 (4) 800-696-90 (4)
NUMBER OF COMPRESSORS 4 4 4 4 4 4 6
NUMBER OF CIRCUITS 2 (TANDEM) 2 (TANDEM) 2 (TANDEM) 2 (TANDEM) 2 (TANDEM) 2 (TANDEM) 3 (TANDEM)
OIL CHARGE PER COMPRESSOR, Liters 3.25 3.25 4.67 4.67/6.8 6.8 6.8/6.3 6.3
% FULL LOAD CAPACITY CONTROL 100-75-50-25-0 100-75-50-25-0 100-75-50-25-0 100-75-50-25-0 100-75-50-25-0 100-75-50-25-0100-75-50-25-0
MOTOR OVERLOAD PROTECTION (INTERNAL) ELECTRONIC
OIL LUBRICATION CENTRIFUGAL OIL PUMP
REFRIGERANT R-410A
EXPANSION VALVE DEVICE ELECTRONIC
CONTROL VOLTAGE 220V-1Ph-60Hz
CONDENSERCONDENSER COIL Tube Dia.- Rows - Fins per inch 3/8–4–12 3/8–4–12 3/8–3–12 3/8–3–12 3/8–3–12 3/8–4–12
Total face area, Sq. ft. 106.7 106.7 177.8 177.8 213.3 213.3 213.3
AIRFLOW, CFM 51804 51804 103144 103144 107096 103512 103608
NUMBER OF FAN/FAN DIA.,mm 4/800 4/800 8/800 8/800 8/800 8/800 8/800
FAN MOTOR RPM @ 230/380/460-3-60 990/990/1030 990/990/1030 990/990/1030 990/990/1030 990/990/1030 990/990/1030 990/990/1030
COOLERPART NUMBER 800-897-92 800-897-93 800-897-94 800-897-95 800-897-96 800-897-98 800-897-99
SHELL DIAMETER, mm 194 194 219 219 219 273 273
LENGTH, mm 2029 2229 2264 2464 2665 2217 2517
TOTAL WATER HOLDING VOLUME, Liters 38 42 47 57 67 72 97
WATER IN/OUT PIPE DIA.mm 75 75 100 100 100 125 125
GENERALREFRIGERANT CHARGE PER COMP., kg (COMP. 1/2) 7 9 12 12/14 14 14/18 18
SOUND PRESSURE LEVEL, dBA (3m./5m./10m.) 73.7/70.2/64.9 74.9/71.4/66.1 79.3/75.8/70.5 80.8/77.2/72 81.8/78.3/73 81.4/77.8/72.6 80.9/77.4/72.1
SHIPPING/OPERATING WEIGHTS (Aluminum coil), kg 1803/1841 1818/1860 3186/3238 3250/3307 3438/3660 3595/3678 3737/3834
SHIPPING/OPERATING WEIGHTS (Copper coil), kg 2145/2183 2160/2202 3576/3628 3642/3699 3910/4132 4171/4254 4416/4513
PHYSICAL DATA
800-696-79 (2) 800-696-85 (2)
800-696-80 (2) 800-696-86 (2)800-696-81 (2) 800-696-87 (2)
800-696-85 (2) 800-696-88 (2)
800-696-86 (2) 800-696-89 (2) 800-696-87 (2) 800-696-90 (2)
3/8–3–123/8–4–12
NOTES: 1. All compressors operate at 3500 RPM @ 60Hz.2. Sound pressure level : ±2dBA.
DESIGN REQUIREMENTSThe following design requirements must be known to select a package chiller.1. Required cooling capacity in tons2. Leaving chilled water temperature in 0F (LCWT)3. Chilled water flow rate in GPM4. Chilled water cooling range in 0F (water in temp. _ water out temp.)5. Design ambient temperature6. Minimum ambient temperature7. Altitude8. Electrical power supply
SAMPLE SELECTIONSelect an Air Cooled Packaged chiller for the following conditions:Required system capacity is 33 tons at 540F entering chilled waterand 440F leaving water. Design ambient temperature is 950F.Altitude is 2000 feet above sea level.Water cooler fouling factor is 0.00010. Power supply: 380V-3Ph-60Hz.
STEP-1: UNIT SELECTIONEntering the capacity performance data at given LCWT and ambient temperature.ALY035 chiller unit at sea level will produce 36.7 tons and 34.5 kW compressorpower input at 440F leaving chilled water temperature with 100F water temperaturedifference and 950F ambient temperature.
For the conditions required, the unit actual cooling capacity when corrected foraltitude (0.99) and fouling factor (1.0).Capacity = 36.7x0.99x1.0 = 36.3 Tons, which then exceeds the requirements.So the selection is correct.
STEP-2: CHILLED WATER FLOW (GPM):
Water GPM = Required capacity (Tons) x 24
= 33 x 24
= 79.2 GPM Cooling Range, ΔT 100F
SELECTION PROCEDURE (English units)
ELEVATION ABOVESEA LEVEL (FT.)
CAPACITYCORRECTION
FACTOR0
200040006000
1.000.990.980.97
TABLE - 1
TABLE - 2
Referring to pressure drop chart (page # 19), pressure drop at 79.2 GPM = 15.3 ft. of water for selected model.
STEP-3: ELECTRICALRefer to electrical data at 380V-3Ph-60Hz, the main power wire size for ALY035 is to be sized at a minimum circuitampacity (MCA) of 117 Amps and the main branch protection device is to be sized at a maximum over current protection(MOCP) of 175 Amps.
STEP-4: CHILLED WATER PUMP SELECTIONFor chilled water pump selection, add all pressure drop in the closed chilled water loop piping to the pressure drop calcu-lated in step 2.
STEP-5: LCWT CORRECTIONRefer to table-3: Add correction factor to design leaving chilled water temperature (LCWT) when chilled water tempera-ture range is above 100F and subtract correction from design leaving chilled water temperature (LCWT) when watertemperature range is below 100F.EXAMPLE:If LCWT rise is 12.50F, enter correction curve at 12.50F and read the correction factor of 0.2. The corrected LCWT is44+0.2 = 44.20F.
NOTE: 1. When the chilled water temperature rise is less than 80F, the high water flow rate will result to excessive pressuredrop. In such cases, contact factory for special selection of a cooler with wider baffle spacing.
2. Please refer to water pressure drop curves.
12
TABLE - 3CHILLED WATER TEMPERATURE RISE (0F)
CO
RR
ECTI
ON
FA
CTO
R (0 F)
0
-0.2
-0.45 10
+0.4
+0.2
+0.6
15 20
EVAPORATOR FOULINGFACTOR (HR-FT2-0F/BTU)
0.000100.000250.000500.000750.00100
CAPACITYCORRECTION
FACTOR1.0000.9920.9780.9650.951
POWERINPUT
FACTOR1.0000.9970.9900.9840.978
AHRISTANDARDS
ARI-550/590
SELECTION PROCEDURE (Metric units)
ELEVATION ABOVESEA LEVEL (Meter)
CAPACITYCORRECTION
FACTOR0
60012001800
1.000.990.980.97
TABLE - 1
Referring to pressure drop chart (page # 19), pressure drop 4.85 LPS = 43.8 kPa for selected model.
STEP-3: ELECTRICALRefer to electrical data at 380V-3Ph-60Hz, the main power wire size for ALY035 is to be sized at a minimum circuitampacity (MCA) of 117 Amps and the main branch protection device is to be sized at a maximum over current protection(MOCP) of 175 Amps.
STEP-4: CHILLED WATER PUMP SELECTIONFor chilled water pump selection, add all pressure drop in the closed chilled water loop piping to the pressure drop calcu-lated in step 2.
STEP-5: LCWT CORRECTIONRefer to table-3: Add correction factor to design leaving chilled water temperature (LCWT) when chilled water tempera-ture range is above 60C and subtract correction from design leaving chilled water temperature (LCWT) when watertemperature range is below 60C.EXAMPLE:If LCWT rise is 7.40C, enter correction curve at 7.40C and read the correction factor of 0.11. The corrected LCWT is60C+0.11 = 6.110C.
NOTE: 1. When the chilled water temperature rise is less than 4.40C, the high water flow rate will result to excessivepressure drop. In such cases, contact factory for special selection of a cooler with wider baffle spacing.
2. Please refer to water pressure drop curves.
TABLE - 2
DESIGN REQUIREMENTSThe following design requirements must be known to select a proper package chiller.1. Required cooling capacity in kilowatt (kW)2. Leaving chilled water temperature in 0C (LCWT)3. Chilled water flow rate in LPS4. Chilled water cooling range in 0C (water in temp. _ water out temp.)5. Design ambient temperature6. Minimum ambient temperature7. Altitude8. Electrical power supply
SAMPLE SELECTIONSelect an Air Cooled Packaged chiller for the following conditions:Required system capacity is 122 kW at 120C entering chilled waterand 60C leaving water. Design ambient temperature is 350C.Altitude is 600 meter above sea level.Water cooler fouling factor is 0.000018. Power supply: 380V-3Ph-60Hz.
STEP-1: UNIT SELECTIONEntering the capacity performance data at given LCWT and ambient temperature.ALY035 chiller unit at sea level will produce 127.3 kW and 34.3 kW compressorpower input at 60C leaving chilled water temperature with 60C water temperaturedifference and 350C ambient temperature.
For the conditions required, the unit actual cooling capacity when corrected foraltitude (0.99) and fouling factor (1.0).Capacity = 127.3x0.99x1.0 = 126 kW, which then exceeds the requirements.So the selection is correct.
STEP-2: CHILLED WATER FLOW (LPS):
Water LPS = Required capacity (kW) x 0.239
= 122 x 0.239
= 4.85 LPS Cooling Range, ΔT 60C
13
TABLE - 3CHILLED WATER TEMPERATURE RISE (0C)
CO
RR
ECTI
ON
FA
CTO
R (0 C
)
+0.33
+0.22
+0.11
-0.11
-0.2254 6 7 8
0
109
EVAPORATOR FOULINGFACTOR (M2-0C/W)
0.0000180.0000440.0000880.0001320.000176
CAPACITYCORRECTION
FACTOR1.0000.9920.9780.9650.951
POWERINPUT
FACTOR1.0000.9970.9900.9840.978
AHRISTANDARDS
ARI-550/590
42 0 F
40 0 F
ALY
010
D8.
89.
29.
521
.12
8.2
10.4
8.0
19.6
87.
611
.86.
718
.24
6.9
13.4
5.4
16.5
6A
LY 0
15D
13.6
13.2
9.6
32.6
412
.714
.78.
230
.48
11.8
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10.7
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LY 0
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1717
.79.
540
.815
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837
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14.6
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413
.325
.95.
431
.92
ALY
025
D21
.422
.89.
751
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24.5
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035
D33
.233
.69.
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31.3
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.241
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170
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27.2
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045
D41
.844
9.7
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3239
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.98.
394
.32
36.5
54.5
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33.6
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5.9
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LY 0
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44.3
45.2
10.1
106.
3241
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.58.
610
0.08
38.9
56.6
7.3
93.3
635
.863
.46.
185
.92
ALY
060
D50
.854
.59.
812
1.92
47.7
60.7
8.4
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4844
.267
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106.
0840
.475
.75.
896
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ALY
075
D67
.767
.59.
816
2.48
63.6
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8.5
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6459
.384
.17.
214
2.32
54.9
94.4
613
1.76
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080
D76
.478
.79.
818
3.36
71.8
87.5
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3266
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.77.
116
0.32
61.6
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15.
914
7.84
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090
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.687
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619
8.24
77.9
97.6
8.3
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9672
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8.8
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4.48
67.1
121.
35.
916
1.04
ALY
110
D97
.210
3.3
9.8
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2891
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58.
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9.36
85.1
128
7.1
204.
2478
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2.4
618
8.16
ALY
120
D10
8.6
117.
79.
826
0.64
101.
913
18.
424
4.56
94.7
145.
87.
122
7.28
86.9
162.
25.
920
8.56
ALY
010
D9.
39.
310
.022
.32
8.6
10.5
8.3
20.6
47.
911
.96.
918
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7.2
13.5
5.6
17.2
8A
LY 0
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13.8
13.3
9.7
33.1
213
14.8
8.4
31.2
12.1
16.5
7.2
29.0
411
.118
.46
26.6
4A
LY 0
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18.4
17.9
10.2
44.1
617
.120
.38.
541
.04
15.8
237.
137
.92
14.3
26.1
5.7
34.3
2A
LY 0
25D
23.2
23.4
10.2
55.6
821
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752
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20.2
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48.4
818
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.66.
144
.64
ALY
030
D27
27.7
10.3
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60.4
823
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355
.92
21.4
38.2
6.1
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6A
LY 0
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35.4
34.2
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84.9
633
.338
8.8
79.9
231
.142
.57.
474
.64
28.8
47.6
6.3
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2A
LY 0
45D
43.9
44.6
10.1
105.
3641
.249
.58.
798
.88
38.3
557.
391
.92
35.3
61.2
6.2
84.7
2A
LY 0
50D
46.6
45.8
10.5
111.
8443
.851
.19
105.
1240
.857
.27.
697
.92
37.5
646.
390
ALY
060
D53
.755
.310
.212
8.88
50.3
61.5
8.7
120.
7246
.668
.67.
311
1.84
42.7
76.4
6.1
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48A
LY 0
75D
70.2
68.1
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168.
4865
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715
8.16
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84.7
7.4
147.
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95.1
6.2
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8A
LY 0
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78.3
79.2
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7.92
73.6
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6468
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.27.
316
4.64
63.3
109.
76.
115
1.92
ALY
090
D86
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208.
3281
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619
5.84
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97.
318
2.64
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36.
116
8.48
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110
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0.3
104.
210
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0.72
94.1
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622
5.84
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080
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3.2
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LY 1
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6.3
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5.12
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6.88
90.5
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7.2
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010
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69.
410
.223
.04
8.9
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8.5
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212
7.1
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413
.55.
817
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ALY
015
D14
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34.3
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632
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12.5
16.6
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LY 0
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1918
10.5
45.6
17.7
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339
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14.9
26.1
635
.76
ALY
025
D24
23.6
10.5
57.6
22.5
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20.9
29.4
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346
.08
ALY
030
D27
.928
10.5
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62.6
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658
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22.2
38.5
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8A
LY 0
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36.7
34.5
10.5
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471
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045
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10.4
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2.24
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387
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ALY
050
D48
.246
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5.68
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7242
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810
1.28
38.8
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LY 0
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55.5
55.8
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4.56
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6.08
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075
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4.48
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3.12
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6.4
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81.1
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46.
315
7.44
ALY
090
D89
.989
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5.76
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8.8
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0.8
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8872
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3.1
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LY 1
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103.
710
5.2
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248.
8897
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6.9
8.8
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5290
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9.9
7.5
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4.2
6.3
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44A
LY 1
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117.
312
0.4
10.4
281.
5210
9.9
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78.
926
3.76
102.
114
8.6
7.5
245.
0493
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5.1
6.2
224.
88
LEAV
ING
CHIL
LED
WAT
ER T
EMP.
(LCW
T)
PER
FOR
MA
NC
E D
ATA
(Eng
lish
units
)
UN
ITSI
ZE
950 F
AM
BIE
NT
TEM
PER
ATU
RE
1050 F
AM
BIE
NT
TEM
PER
ATU
RE
1150 F
AM
BIE
NT
TEM
PER
ATU
RE
1250 F
AM
BIE
NT
TEM
PER
ATU
RE
CAP.
(Ton
s)
LEG
END
:kW
-C
ompr
esso
r pow
er in
put
GPM
-G
allo
ns P
er M
inut
e
EER
-E
nerg
y E
ffici
ency
Rat
io
NO
TES:
1.P
acka
ged
chill
ers
are
rate
d w
ith A
HR
I sta
ndar
d 55
0/59
0.2.
Per
form
ance
dat
a ar
e ba
sed
on 1
00 F w
ater
rang
e in
eva
pora
tor.
3.R
atin
gs a
re b
ased
on
0.00
010
(hr-
ft2 -0 F
/Btu
) fou
ling
fact
or fo
r eva
pora
tor.
4.D
irect
inte
rpol
atio
n is
per
mis
sibl
e. D
o no
t ext
rapo
late
.5.
kW p
ower
inpu
t is
for c
ompr
esso
r onl
y.6.
EE
R f
or e
ntire
uni
t. R
efer
to e
lect
rical
dat
a fo
r fa
n kW
.
CO
MP.
kWEE
RW
ATER
FLO
W(G
PM)
CAP.
(Ton
s)C
OM
P.kW
EER
WAT
ERFL
OW
(GPM
)CA
P.(T
ons)
CO
MP.
kWEE
RW
ATER
FLO
W (G
PM)
CAP.
(Ton
s)C
OM
P.kW
EER
WAT
ERFL
OW
(GPM
)
14
44 0 F
48 0 F
46 0 F
ALY
010
D9.
99.
410
.523
.76
9.3
10.6
8.9
22.3
28.
512
7.3
20.4
7.7
13.6
6.0
18.4
8A
LY 0
15D
14.8
13.5
10.3
35.5
213
.815
8.8
33.1
212
.916
.77.
630
.96
11.8
18.6
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LY 0
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144
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045
D47
45.4
10.6
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.49.
110
5.84
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6.5
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LY 0
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9.76
46.8
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104.
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.86.
796
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ALY
060
D57
.256
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7.28
53.7
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.969
.77.
711
9.76
45.9
77.4
6.5
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16A
LY 0
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75.2
69.4
10.7
180.
4870
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.19.
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9.92
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614
6.88
ALY
080
D84
80.8
10.5
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678
.989
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189.
3673
.699
.97.
717
6.64
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1.3
6.5
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LY 0
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93.1
90.6
10.6
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0.6
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2481
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1.7
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.612
46.
518
1.44
ALY
110
D10
7.5
106.
410
.625
810
0.8
118.
19.
124
1.92
93.8
131.
17.
722
5.12
86.3
145.
56.
420
7.12
ALY
120
D12
1.3
121.
710
.629
1.12
113.
813
5.1
9.1
273.
1210
5.7
150
7.7
253.
6897
.116
6.5
6.4
233.
04A
LY 0
10D
10.2
9.5
10.7
24.4
89.
510
.79.
022
.88.
712
.17.
520
.88
7.9
13.6
6.1
18.9
6A
LY 0
15D
15.2
13.6
10.5
36.4
814
.215
.19
34.0
813
.216
.87.
731
.68
12.2
18.7
6.5
29.2
8A
LY 0
20D
20.4
18.3
11.1
48.9
619
20.6
9.3
45.6
17.6
23.3
7.8
42.2
416
26.3
6.4
38.4
ALY
025
D25
.624
.111
61.4
424
26.8
9.4
57.6
22.3
29.9
7.9
53.5
220
.533
.26.
649
.2A
LY 0
30D
29.7
28.5
1171
.28
27.7
31.6
9.4
66.4
825
.835
.18
61.9
223
.839
6.7
57.1
2A
LY 0
35D
39.3
35.2
1194
.32
3739
9.5
88.8
34.5
43.6
8.1
82.8
3248
.76.
876
.8A
LY 0
45D
48.6
45.8
10.9
116.
6445
.650
.89.
410
9.44
42.5
56.4
810
239
.262
.56.
794
.08
ALY
050
D51
.647
.211
.312
3.84
48.4
52.6
9.6
116.
1645
.158
.58.
210
8.24
41.5
65.2
6.8
99.6
ALY
060
D59
.157
1114
1.84
55.5
63.3
9.4
133.
251
.670
.37.
912
3.84
47.6
786.
711
4.24
ALY
075
D78
.170
.211
187.
4473
.577
.99.
517
6.4
68.7
878.
116
4.88
63.6
97.2
6.8
152.
64A
LY 0
80D
87.1
81.6
10.8
209.
0481
.990
.79.
319
6.56
76.4
100.
87.
918
3.36
70.7
112.
26.
716
9.68
ALY
090
D96
.691
.510
.923
1.84
90.9
101.
69.
321
8.16
84.9
112.
88
203.
7678
.712
56.
718
8.88
ALY
110
D11
1.2
107.
510
.926
6.88
104.
411
9.2
9.3
250.
5697
.213
2.3
7.9
233.
2889
.614
6.7
6.6
215.
04A
LY 1
20D
124.
812
2.8
10.9
299.
5211
713
6.2
9.3
280.
810
8.6
151.
27.
826
0.64
99.6
167.
76.
523
9.04
ALY
010
D10
.29.
510
.724
.48
9.5
10.7
9.0
22.8
8.7
12.1
7.5
20.8
87.
913
.66.
118
.96
ALY
015
D15
.813
.810
.837
.92
14.8
15.3
9.3
35.5
213
.817
833
.12
12.7
18.8
6.7
30.4
8A
LY 0
20D
20.8
18.4
11.2
49.9
219
.420
.79.
546
.56
17.9
23.4
7.9
42.9
616
.326
.46.
539
.12
ALY
025
D26
24.2
11.1
62.4
24.3
26.9
9.5
58.3
222
.529
.98
5420
.633
.26.
749
.44
ALY
030
D30
28.6
11.1
7228
31.7
9.5
67.2
2635
.28
62.4
23.8
396.
757
.12
ALY
035
D40
.135
.411
.296
.24
37.7
39.3
9.6
90.4
835
.143
.88.
284
.24
32.5
48.8
6.9
78A
LY 0
45D
49.9
46.2
11.1
119.
7646
.751
.29.
511
2.08
43.5
56.7
8.1
104.
440
.162
.86.
896
.24
ALY
050
D52
.947
.611
.512
6.96
49.6
52.9
9.8
119.
0446
.258
.98.
311
0.88
42.5
65.4
710
2A
LY 0
60D
60.6
57.5
11.2
145.
4456
.863
.79.
613
6.32
52.9
70.7
8.1
126.
9648
.778
.46.
811
6.88
ALY
075
D81
.771
.111
.419
6.08
7779
9.8
184.
872
88.1
8.4
172.
866
.798
.37.
116
0.08
ALY
080
D90
.982
.711
.121
8.16
85.6
91.8
9.6
205.
4480
.110
2.1
8.2
192.
2474
.211
3.4
6.9
178.
08A
LY 0
90D
99.1
92.2
11.1
237.
8493
.210
2.3
9.5
223.
6887
113.
48.
120
8.8
80.5
125.
66.
919
3.2
ALY
110
D11
3.7
108.
311
272.
8810
6.8
120.
19.
525
6.32
99.5
133.
28
238.
891
.814
7.7
6.8
220.
32A
LY 1
20D
126.
212
3.3
10.9
302.
8811
813
6.6
9.3
283.
210
9.4
151.
57.
926
2.56
100.
116
7.9
6.6
240.
24
LEAV
ING
CHIL
LED
WAT
ER T
EMP.
(LCW
T)
PER
FOR
MA
NC
E D
ATA
(Eng
lish
units
)
UN
ITSI
ZE
950 F
AM
BIE
NT
TEM
PER
ATU
RE
1050 F
AM
BIE
NT
TEM
PER
ATU
RE
1150 F
AM
BIE
NT
TEM
PER
ATU
RE
1250 F
AM
BIE
NT
TEM
PER
ATU
RE
CAP.
(Ton
s)
LEG
END
:kW
-C
ompr
esso
r pow
er in
put
GPM
-G
allo
ns P
er M
inut
e
EER
-E
nerg
y E
ffici
ency
Rat
io
NO
TES:
1.P
acka
ged
chill
ers
are
rate
d w
ith A
HR
I sta
ndar
d 55
0/59
0.2.
Per
form
ance
dat
a ar
e ba
sed
on 1
00 F w
ater
rang
e in
eva
pora
tor.
3.R
atin
gs a
re b
ased
on
0.00
010
(hr-
ft2 -0 F
/Btu
) fou
ling
fact
or fo
r eva
pora
tor.
4.D
irect
inte
rpol
atio
n is
per
mis
sibl
e. D
o no
t ext
rapo
late
.5.
kW p
ower
inpu
t is
for c
ompr
esso
r onl
y.6.
EE
R f
or e
ntire
uni
t. R
efer
to e
lect
rical
dat
a fo
r fa
n kW
.
CO
MP.
kWEE
RW
ATER
FLO
W(G
PM)
CAP.
(Ton
s)C
OM
P.kW
EER
WAT
ERFL
OW
(GPM
)CA
P.(T
ons)
CO
MP.
kWEE
RW
ATER
FLO
W (G
PM)
CAP.
(Ton
s)C
OM
P.kW
EER
WAT
ERFL
OW
(GPM
)
15
50 0 F
ALY
010
D31
9.2
2.8
1.24
29.2
10.3
2.4
1.16
26.7
11.8
1.9
1.06
23.9
13.5
1.6
0.95
ALY
015
D47
.813
.22.
81.
945
14.6
2.4
1.79
41.5
16.4
2.1
1.65
37.6
18.4
1.7
1.5
ALY
020
D59
.417
.72.
82.
3755
.919
.82.
42.
2351
.422
.71.
92.
0546
.426
.11.
61.
85A
LY 0
25D
74.9
22.8
2.8
2.98
7125
.22.
42.
8365
.828
.62
2.62
60.1
32.4
1.7
2.39
ALY
030
D85
.827
2.8
3.42
81.2
29.7
2.4
3.23
74.9
33.5
22.
9867
.937
.81.
62.
7A
LY 0
35D
117.
133
.62.
84.
6611
0.8
372.
54.
4110
3.1
41.8
2.1
4.11
95.3
47.5
1.7
3.8
ALY
045
D14
7.4
442.
95.
8713
9.3
48.4
2.5
5.55
128.
754
.42.
15.
1311
7.8
61.1
1.7
4.69
ALY
050
D15
6.2
45.2
36.
2214
8.1
49.9
2.6
5.9
137.
256
.52.
15.
4712
5.6
63.9
1.8
5A
LY 0
60D
179
54.5
2.9
7.13
169.
260
.12.
56.
7415
6.2
67.6
2.1
6.22
141.
776
.21.
75.
64A
LY 0
75D
239.
267
.62.
99.
5322
5.8
74.3
2.5
8.99
209.
683
.92.
18.
3519
2.7
95.1
1.7
7.68
ALY
080
D27
0.1
78.8
2.9
10.7
625
586
.72.
510
.16
236
97.5
2.1
9.4
216.
310
9.9
1.7
8.62
ALY
090
D29
1.6
87.9
2.8
11.6
227
6.5
96.7
2.5
11.0
125
6.8
108.
72.
110
.23
235.
712
2.2
1.7
9.39
ALY
110
D34
3.6
103.
52.
913
.69
325
113.
92.
512
.95
301.
112
7.9
2.1
11.9
927
5.4
143.
51.
710
.97
ALY
120
D38
311
7.8
2.9
15.2
636
1.9
129.
72.
514
.42
334.
514
5.6
2.1
13.3
230
4.9
163.
31.
712
.15
ALY
010
D32
9.3
2.9
1.28
30.2
10.4
2.5
1.20
27.4
11.8
21.
0924
.613
.61.
60.
98A
LY 0
15D
48.2
13.3
2.8
1.92
45.4
14.6
2.5
1.81
41.9
16.4
2.1
1.67
3818
.41.
71.
51A
LY 0
20D
6317
.82.
92.
5159
.119
.92.
52.
3554
.222
.82
2.16
48.9
26.2
1.6
1.95
ALY
025
D79
.823
.23
3.18
75.3
25.6
2.6
369
.628
.92.
12.
7763
.732
.71.
72.
54A
LY 0
30D
92.5
27.5
33.
6887
.230
.32.
63.
4780
.234
2.1
3.19
72.8
38.3
1.7
2.9
ALY
035
D12
2.4
33.9
2.9
4.88
115.
737
.42.
64.
6110
7.3
42.2
2.2
4.27
98.8
47.8
1.8
3.94
ALY
045
D15
1.9
44.4
2.9
6.05
143.
548
.82.
55.
7213
2.6
54.7
2.1
5.28
121.
361
.41.
84.
83A
LY 0
50D
161.
145
.63
6.42
152.
650
.32.
66.
0814
1.4
56.8
2.2
5.63
129.
164
.21.
85.
14A
LY 0
60D
185.
755
37.
417
5.2
60.6
2.6
6.98
161.
468
.12.
16.
4314
6.7
76.6
1.7
5.84
ALY
075
D24
3.7
67.9
2.9
9.71
230.
474
.72.
69.
1821
3.8
84.3
2.1
8.52
196.
695
.51.
87.
83A
LY 0
80D
272.
979
2.9
10.8
725
8.2
86.9
2.5
10.2
823
9.2
97.8
2.1
9.53
219.
111
0.2
1.7
8.73
ALY
090
D30
1.1
88.6
2.9
11.9
928
4.9
97.4
2.5
11.3
526
4.1
109.
32.
110
.52
242
122.
71.
89.
64A
LY 1
10D
349.
310
3.9
2.9
13.9
132
9.9
114.
32.
513
.14
305.
312
8.3
2.1
12.1
627
8.6
143.
81.
811
.1A
LY 1
20D
393.
611
8.7
2.9
15.6
837
1.4
130.
62.
514
.79
342.
914
6.5
2.1
13.6
631
2.3
164.
21.
712
.44
ALY
010
D33
.19.
33.
01.
3231
10.4
2.5
1.23
28.5
11.9
2.1
1.14
25.7
13.6
1.7
1.02
ALY
015
D49
.613
.42.
91.
9846
.814
.72.
51.
8643
.316
.52.
11.
7239
.418
.51.
81.
57A
LY 0
20D
65.8
183
2.62
61.9
20.1
2.6
2.47
56.6
232.
12.
2551
.426
.31.
72.
05A
LY 0
25D
8323
.53
3.31
78.4
25.9
2.6
3.12
72.5
29.2
2.2
2.89
66.1
32.9
1.8
2.64
ALY
030
D96
.727
.83.
13.
8591
.130
.62.
63.
6383
.734
.42.
23.
3376
.338
.61.
83.
04A
LY 0
35D
127.
334
.33
5.07
120.
337
.72.
74.
7911
1.5
42.5
2.2
4.44
102.
448
.11.
84.
08A
LY 0
45D
157.
244
.83
6.26
148.
449
.22.
65.
9113
7.5
55.2
2.2
5.48
125.
661
.81.
85.
01A
LY 0
50D
167.
146
3.1
6.66
157.
950
.82.
76.
2914
6.3
57.3
2.3
5.83
133.
764
.61.
95.
33A
LY 0
60D
192.
455
.63
7.66
181.
161
.22.
67.
2116
7.1
68.7
2.2
6.66
152.
377
.11.
86.
07A
LY 0
75D
251.
568
.53
10.0
223
7.8
75.3
2.6
9.47
220.
984
.92.
28.
820
3.3
96.1
1.8
8.11
ALY
080
D28
0.7
79.6
311
.18
265.
287
.42.
610
.56
245.
998
.42.
29.
822
5.5
110.
81.
88.
99A
LY 0
90D
311.
389
.33
12.4
293
98.5
2.6
11.6
727
2.9
110.
12.
210
.87
250.
112
3.5
1.8
9.97
ALY
110
D35
9.1
104.
83
14.3
339.
111
5.2
2.6
13.5
131
3.4
129.
12.
212
.48
285.
914
4.6
1.8
11.4
0A
LY 1
20D
405.
211
9.8
316
.14
383.
413
1.8
2.6
15.2
735
3.8
147.
72.
214
.09
322.
216
5.4
1.8
12.8
5
16
LEG
END
:kW
-C
ompr
esso
r pow
er in
put
LPS
-Li
ters
Per
Sec
ond
CO
P-
Coe
ffici
ent o
f Per
form
ance
NO
TES:
1.P
acka
ged
chill
ers
are
rate
d w
ith A
HR
I sta
ndar
d 55
0/59
0.2.
Per
form
ance
dat
a ar
e ba
sed
on 6
0 C w
ater
rang
e in
eva
pora
tor.
3.R
atin
gs a
re b
ased
on
0.00
0018
(m2 -0 C
/W) f
oulin
g fa
ctor
for e
vapo
rato
r.4.
Dire
ct in
terp
olat
ion
is p
erm
issi
ble.
Do
not e
xtra
pola
te.
5.kW
pow
er in
put i
s fo
r com
pres
sor o
nly.
6.C
OP
for
entir
e un
it. R
efer
to e
lect
rical
dat
a fo
r fa
n kW
.
PER
FOR
MA
NC
E D
ATA
(Met
ric u
nits
)LE
AVIN
GCH
ILLE
DW
ATER
TEM
P.(L
CWT)
UN
ITSI
ZE
350 C
AM
BIE
NT
TEM
PER
ATU
RE
400 C
AM
BIE
NT
TEM
PER
ATU
RE
460 C
AM
BIE
NT
TEM
PER
ATU
RE
520 C
AM
BIE
NT
TEM
PER
ATU
RE
CAP.
(kW
)C
OM
P.kW
CO
PW
ATER
FLO
W(L
PS)
CAP.
(kW
)C
OM
P.kW
CO
PW
ATER
FLO
W(L
PS)
CAP.
(kW
)C
OM
P.kW
CO
PW
ATER
FLO
W(L
PS)
CAP.
(kW
)C
OM
P.kW
CO
PW
ATER
FLO
W(L
PS)
5 0 C
4 0 C
6 0 C
ALY
010
D34
.19.
43.
01.
3632
10.5
2.6
1.28
29.2
122.
11.
1626
.413
.61.
71.
05A
LY 0
15D
5113
.52.
92.
0348
.214
.82.
61.
9244
.716
.62.
21.
7840
.818
.71.
81.
63A
LY 0
20D
67.9
18.1
3.1
2.7
63.7
20.2
2.7
2.54
58.7
23.1
2.2
2.34
52.8
26.4
1.7
2.11
ALY
025
D85
.523
.73.
13.
4180
.926
.22.
73.
2274
.629
.42.
22.
9768
.233
.11.
82.
72A
LY 0
30D
99.2
28.1
3.1
3.95
93.6
30.9
2.7
3.73
86.2
34.6
2.2
3.43
78.8
38.8
1.8
3.14
ALY
035
D13
1.2
34.6
3.1
5.23
124.
238
2.7
4.95
115
42.9
2.3
4.58
105.
948
.41.
94.
22A
LY 0
45D
162.
145
.23.
16.
4615
349
.62.
76.
0914
1.7
55.6
2.2
5.64
129.
862
.21.
95.
18A
LY 0
50D
172
46.4
3.2
6.85
162.
551
.22.
86.
4715
0.5
57.7
2.3
5.99
137.
965
1.9
5.50
ALY
060
D19
7.7
56.1
3.1
7.88
186.
461
.72.
77.
4217
2.3
69.2
2.2
6.86
157.
277
.61.
86.
27A
LY 0
75D
259.
669
.13.
110
.34
245.
575
.92.
79.
7822
8.3
85.5
2.3
9.09
209.
696
.71.
98.
36A
LY 0
80D
289.
580
.33
11.5
327
488
.32.
610
.91
253.
999
.22.
210
.11
233.
211
1.5
1.8
9.30
ALY
090
D32
1.1
90.1
312
.79
303.
598
.82.
712
.09
281.
711
0.9
2.2
11.2
225
8.5
124.
21.
910
.31
ALY
110
D37
0.4
105.
73.
114
.75
349.
611
6.1
2.7
13.9
332
3.2
130.
12.
212
.87
295.
114
5.6
1.8
11.7
7A
LY 1
20D
418.
512
13.
116
.67
395
132.
92.
715
.73
365.
114
8.9
2.2
14.5
433
2.4
166.
71.
813
.25
ALY
010
D35
.29.
53.
11.
4033
.110
.52.
71.
3230
.212
2.2
1.20
27.1
13.7
1.7
1.08
ALY
015
D52
.413
.63
2.09
49.6
14.9
2.7
1.98
45.7
16.7
2.2
1.82
41.9
18.7
1.9
1.67
ALY
020
D70
18.2
3.2
2.79
65.8
20.3
2.7
2.62
60.5
23.2
2.2
2.41
54.9
26.5
1.8
2.19
ALY
025
D88
.324
3.2
3.52
83.4
26.4
2.8
3.32
7729
.72.
33.
0770
.333
.31.
92.
8A
LY 0
30D
102.
428
.33.
24.
0896
.431
.12.
83.
8489
.334
.92.
33.
5681
.639
.11.
93.
25A
LY 0
35D
135.
434
.93.
25.
3912
838
.42.
85.
111
8.9
43.2
2.3
4.74
109.
448
.81.
94.
36A
LY 0
45D
167.
445
.63.
16.
6715
7.9
502.
76.
2914
6.3
562.
35.
8313
462
.61.
95.
34A
LY 0
50D
177.
346
.93.
37.
0616
7.8
51.7
2.8
6.68
155.
558
.12.
46.
1914
2.1
65.3
1.9
5.66
ALY
060
D20
3.6
56.6
3.2
8.11
192
62.2
2.8
7.65
177.
669
.72.
37.
0716
2.5
78.1
1.9
6.47
ALY
075
D26
869
.73.
210
.68
253.
676
.62.
810
.123
5.7
86.2
2.3
9.39
216.
797
.21.
98.
63A
LY 0
80D
299
81.1
3.1
11.9
128
2.4
89.1
2.7
11.2
526
2.4
100
2.3
10.4
524
0.9
112.
31.
99.
6A
LY 0
90D
332
90.9
3.1
13.2
231
4.1
99.9
2.7
12.5
129
1.6
111.
82.
311
.62
268
125.
11.
910
.68
ALY
110
D38
2.7
106.
83.
115
.24
361.
211
7.2
2.7
14.3
933
4.1
131.
22.
313
.31
305.
614
6.8
1.9
12.1
7A
LY 1
20D
431.
612
2.1
3.1
17.1
940
7.3
134.
12.
716
.22
376.
315
0.2
2.3
14.9
934
2.9
168
1.9
13.6
6A
LY 0
10D
35.9
9.5
3.1
1.43
33.8
10.6
2.7
1.35
30.6
122.
21.
2227
.413
.71.
81.
09A
LY 0
15D
55.6
13.8
3.2
2.21
52.4
15.1
2.8
2.09
48.5
16.9
2.3
1.93
44.7
192
1.78
ALY
020
D73
.518
.43.
32.
9368
.920
.42.
82.
7463
.323
.32.
32.
5257
26.6
1.9
2.27
ALY
025
D91
.824
.33.
33.
6686
.226
.72.
83.
4379
.529
.92.
43.
1772
.133
.51.
92.
87A
LY 0
30D
105.
928
.73.
34.
2299
.531
.42.
83.
9691
.835
.12.
43.
6683
.739
.31.
93.
33A
LY 0
35D
141.
735
.43.
35.
6413
438
.92.
95.
3412
4.2
43.7
2.4
4.95
114
49.2
24.
54A
LY 0
45D
175.
946
.23.
37.
0116
650
.72.
86.
6115
3.7
56.6
2.4
6.12
140.
763
.22
5.6
ALY
050
D18
6.8
47.6
3.4
7.44
176.
652
.42.
97.
0316
3.2
58.8
2.5
6.5
149.
165
.92
5.94
ALY
060
D21
3.8
57.5
3.3
8.52
201.
963
.12.
98.
0418
6.8
70.6
2.4
7.44
170.
978
.92
6.81
ALY
075
D28
8.8
71.3
3.3
11.5
274
78.3
2.9
10.9
125
588
2.5
10.1
623
4.6
992.
19.
34A
LY 0
80D
321.
882
.93.
312
.82
304.
991
2.9
12.1
528
3.5
102
2.4
11.2
926
1.3
114.
32
10.4
1A
LY 0
90D
350.
392
.33.
313
.95
331.
710
1.3
2.8
13.2
130
7.8
113.
32.
412
.26
283.
112
6.5
211
.28
ALY
110
D40
210
8.4
3.3
16.0
138
0.2
119
2.8
15.1
435
2.4
133.
12.
414
.04
322.
514
8.7
212
.85
ALY
120
D44
5.3
123.
43.
217
.74
419.
313
5.3
2.8
16.7
386.
215
1.3
2.3
15.3
835
116
9.1
1.9
13.9
8
17
LEG
END
:kW
-C
ompr
esso
r pow
er in
put
LPS
-Li
ters
Per
Sec
ond
CO
P-
Coe
ffici
ent o
f Per
form
ance
NO
TES:
1.P
acka
ged
chill
ers
are
rate
d w
ith A
HR
I sta
ndar
d 55
0/59
0.2.
Per
form
ance
dat
a ar
e ba
sed
on 6
0 C w
ater
rang
e in
eva
pora
tor.
3.R
atin
gs a
re b
ased
on
0.00
0018
(m2 -0 C
/W) f
oulin
g fa
ctor
for e
vapo
rato
r.4.
Dire
ct in
terp
olat
ion
is p
erm
issi
ble.
Do
not e
xtra
pola
te.
5.kW
pow
er in
put i
s fo
r com
pres
sor o
nly.
6.C
OP
for
entir
e un
it. R
efer
to e
lect
rical
dat
a fo
r fa
n kW
.
PER
FOR
MA
NC
E D
ATA
(Met
ric u
nits
)LE
AVIN
GCH
ILLE
DW
ATER
TEM
P.(L
CWT)
UN
ITSI
ZE
350 C
AM
BIE
NT
TEM
PER
ATU
RE
400 C
AM
BIE
NT
TEM
PER
ATU
RE
460 C
AM
BIE
NT
TEM
PER
ATU
RE
520 C
AM
BIE
NT
TEM
PER
ATU
RE
CAP.
(kW
)C
OM
P.kW
CO
PW
ATER
FLO
W(L
PS)
CAP.
(kW
)C
OM
P.kW
CO
PW
ATER
FLO
W(L
PS)
CAP.
(kW
)C
OM
P.kW
CO
PW
ATER
FLO
W(L
PS)
CAP.
(kW
)C
OM
P.kW
CO
PW
ATER
FLO
W(L
PS)
8 0 C
7 0 C
10 0 C
NO
TES:
1.M
ain
pow
er m
ust b
e su
pplie
d fro
m a
sin
gle
field
sup
plie
d an
d m
ount
ed fu
sed
disc
onne
cts,
usi
ng d
ual e
lem
ent t
ime
dela
y fu
se o
r circ
uit b
reak
er.
2.Th
e m
axim
um in
com
ing
wire
siz
e is
500
mcm
. O
n un
its h
avin
g M
CA
gre
ater
than
the
ampa
city
of 5
00 m
cm w
ire, t
he fa
ctor
y su
pplie
d po
wer
term
inal
blo
ck w
ill a
ccep
t tw
o pa
ralle
l fie
ld w
ires
per p
hase
.3.
The
com
pres
sor c
rank
case
hea
ters
mus
t be
ener
gize
d fo
r 12
hour
s be
fore
the
unit
is in
itial
ly s
tarte
d or
afte
r a p
rolo
nged
pow
er d
isco
nnec
tion.
4.A
ll fie
ld w
iring
mus
t be
in a
ccor
danc
e w
ith N
EC
and
loca
l sta
ndar
ds.
5.M
inim
um a
nd m
axim
um u
nit s
uppl
y vo
ltage
s ar
e sh
own
in th
e ta
bula
ted
data
abo
ve (s
ee a
lso
note
# 7
).6.
Neu
tral
line
requ
ired
on 3
80V
-3P
h-60
Hz
pow
er s
uppl
y on
ly.
7.Th
e ±1
0% v
olta
ge v
aria
tion
from
the
nom
inal
is a
llow
ed fo
r a s
hort
time
only
, not
per
man
ent.
LEG
END
:M
CA-
Min
imum
Circ
uit A
mpa
city
per
NE
C 4
30-2
4M
OCP
-M
axim
um O
ver C
urre
nt P
rote
ctio
nRL
A-
Rat
ed L
oad
Am
psLR
A-
Lock
ed R
otor
Am
psC
B-
Circ
uit B
reak
erMT
A-
Mus
t Trip
Am
psFL
A-
Full
Load
Am
psFC
A-
Tota
l Fan
Circ
uit A
mps
CR
AN
KC
ASE
HEA
TER
Tota
lW
atts
Volts
Tota
lAm
psCB (Qty
.)FC
ATo
tal
kWFL
A(e
ach)
Qty
.CB Po
les
LRA
(eac
h)RL
A(e
ach)
Qty
.CB Po
les
LRA
(eac
h)RL
A(e
ach)
220-
3-60
380-
3-60
460-
3-60
220-
3-60
380-
3-60
460-
3-60
220-
3-60
380-
3-60
460-
3-60
220-
3-60
380-
3-60
460-
3-60
220-
3-60
380-
3-60
460-
3-60
220-
3-60
380-
3-60
460-
3-60
220-
3-60
380-
3-60
460-
3-60
220-
3-60
380-
3-60
460-
3-60
220-
3-60
380-
3-60
460-
3-60
220-
3-60
380-
3-60
460-
3-60
220-
3-60
380-
3-60
460-
3-60
220-
3-60
380-
3-60
460-
3-60
220-
3-60
380-
3-60
460-
3-60
220-
3-60
380-
3-60
460-
3-60
ALY0
10D
ALY0
15D
ALY0
20D
ALY0
25D
ALY0
30D
ALY0
35D
ALY0
45D
ALY0
50D
ALY0
60D
ALY0
75D
ALY0
80D
ALY0
90D
ALY1
10D
ALY1
20D
UN
ITSI
ZE
SUPP
LY V
OLT
AG
EC
OM
PRES
SOR
TYP
E-1
CO
MPR
ESSO
R T
YPE-
2C
ON
DEN
SER
FA
N M
OTO
RS
ELEC
TRIC
AL
DAT
A
MO
CP
MC
AM
ax.
Min
.N
omin
al(V
-Ph-
Hz)
198
342
414
198
342
414
198
342
414
198
342
414
198
342
414
198
342
414
198
342
414
198
342
414
198
342
414
198
342
414
198
342
414
198
342
414
198
342
414
198
342
414
242
418
506
242
418
506
242
418
506
242
418
506
242
418
506
242
418
506
242
418
506
242
418
506
242
418
506
242
418
506
242
418
506
242
418
506
242
418
506
242
418
506
Qty
.Q
ty.
MTA
CBQ
ty.
MTA
CB
5710
01
40.3
239
364
10
00
00
01
6.2
1.90
6.2
122
090
0.41
3560
125
.014
53
401
00
00
00
13.
61.
903.
61
380
900.
2429
501
20.2
125
332
10
00
00
01
4.1
2.10
4.1
146
090
0.20
9117
51
62.5
340
310
01
00
00
00
26.
23.
8012
.41
220
900.
4155
100
138
.019
63
611
00
00
00
23.
63.
807.
21
380
900.
2448
801
31.5
179
350
10
00
00
02
4.1
4.20
8.2
146
090
0.20
103
150
240
.323
93
642
00
00
00
26.
23.
8012
.41
220
180
0.82
6390
225
.014
53
402
00
00
00
23.
63.
807.
21
380
180
0.47
5480
220
.212
53
322
00
00
00
24.
14.
208.
21
460
180
0.39
127
200
251
.130
03
822
00
00
00
26.
23.
8012
.41
220
180
0.82
7411
02
29.9
139
348
20
00
00
02
3.6
3.80
7.2
138
018
00.
4766
100
225
.715
03
412
00
00
00
24.
14.
208.
21
460
180
0.39
153
225
262
.534
03
100
20
00
00
02
6.2
3.80
12.4
122
018
00.
8293
150
238
.019
63
612
00
00
00
23.
63.
807.
21
380
180
0.47
7912
52
31.5
179
350
20
00
00
02
4.1
4.20
8.2
146
018
00.
3920
330
02
79.1
505
312
72
00
00
00
46.
27.
6024
.82
220
240
1.09
117
175
245
.529
03
732
00
00
00
43.
67.
6014
.42
380
240
0.63
101
150
237
.622
53
602
00
00
00
44.
18.
4016
.42
460
240
0.52
247
350
298
.660
53
158
20
00
00
04
6.2
7.60
24.8
222
030
01.
3614
220
02
56.7
353
391
20
00
00
04
3.6
7.60
14.4
238
030
00.
7912
217
52
46.9
272
375
20
00
00
04
4.1
8.40
16.4
246
030
00.
6524
230
04
51.1
300
382
40
00
00
04
6.2
7.60
24.8
222
036
01.
6414
117
54
29.9
139
348
40
00
00
04
3.6
7.60
14.4
238
036
00.
9512
617
54
25.7
150
341
40
00
00
04
4.1
8.40
16.4
246
036
00.
7829
040
04
62.5
340
310
04
00
00
00
46.
27.
6024
.82
220
360
1.64
176
225
438
.019
63
614
00
00
00
43.
67.
6014
.42
380
360
0.95
150
200
431
.517
93
504
00
00
00
44.
18.
4016
.42
460
360
0.78
386
500
479
.150
53
127
40
00
00
08
6.2
15.2
049
.64
220
480
2.18
222
300
445
.529
03
734
00
00
00
83.
615
.20
28.8
438
048
01.
2619
325
04
37.6
225
360
40
00
00
08
4.1
16.8
032
.84
460
480
1.04
430
600
298
.660
53
158
22
79.1
505
312
72
86.
215
.20
49.6
422
054
02.
4524
735
02
56.7
353
391
22
45.5
290
373
28
3.6
15.2
028
.84
380
540
1.42
214
300
246
.927
23
752
237
.622
53
602
84.
116
.80
32.8
446
054
01.
1746
960
04
98.6
605
315
84
00
00
00
86.
215
.20
49.6
422
060
02.
7327
035
04
56.7
353
391
40
00
00
08
3.6
15.2
028
.84
380
600
1.58
232
300
446
.927
23
754
00
00
00
84.
116
.80
32.8
446
060
01.
3052
770
02
124.
759
93
200
22
98.6
605
315
82
86.
215
.20
49.6
422
060
02.
7331
240
02
75.5
358
312
12
256
.735
33
912
83.
615
.20
28.8
438
060
01.
5826
735
02
62.3
310
310
02
246
.927
23
752
84.
116
.80
32.8
446
060
01.
3058
080
04
124.
759
93
200
40
00
00
08
6.2
15.2
049
.64
220
600
2.73
350
450
475
.535
83
121
40
00
00
08
3.6
15.2
028
.84
380
600
1.58
298
400
462
.331
03
100
40
00
00
08
4.1
16.8
032
.84
460
600
1.30
18
WATER SIDE PRESSURE DROP
CURVE No. Maximum GPM MODEL No.ALY010DALY015DALY020DALY025DALY030DALY035DALY045D
1234567
29.343.358.573.586.5
110.5139
Minimum GPM15.623.131.239.246.158.974.1
CONVERSION FACTOR: GPM = 0.063 Liters per second.
Feet of water = 2.989 Kilo Pascal (kpa).
NOTE: If an application requires certain water flow rate outside these limits, please check with your nearest dealer/sales office.
19
CURVE No. Maximum GPM MODEL No.ALY050DALY060DALY075DALY080DALY090DALY110DALY120D
789
10111213
147173221
249.5278
321.6365
Minimum GPM78.492.3117.9133.1148.3171.5194.7
PRES
SUR
E D
RO
P (F
T. O
F W
ATE
R)
1
10 20
23
48
65
79
1060
3020
5040
7010
090
8020
0
FLOW RATE - GPM604030 50 9070 80 100 300200 400 500 600 15001000800700 900 1200
1 23 45 6 7 8 91011 1213
LIFTING POINTS
ELECTRICAL CONTROL BOX
ELECTRIC POWER INLET
WATER OUT
WATER IN
1826
275
1261
2285
FRONT VIEW
LIFTING POINTS
ELECTRICAL CONTROL BOX
ELECTRIC POWER INLET
WATER OUT
WATER IN
1826
275
1261
1523
ALY010D
ALY015D
DIMENSIONS
NOTE: 1. Cooler dimensions are subject to change without notice. Final dimensions will be provided upon order placement.2. All dimensions are in mm, unless otherwise specified.
20
LIFTING POINTS
ELECTRICAL CONTROL BOX
ELECTRIC POWER INLET
WATER OUT
WATER IN
1826
275
1261
2285
ALY020D & ALY025D
ALY030D
DIMENSIONS
21
NOTE: 1. Cooler dimensions are subject to change without notice. Final dimensions will be provided upon order placement.2. All dimensions are in mm, unless otherwise specified.
2916
2285
2534
2285
2285
ALY035D
ALY045D
DIMENSIONS
22
NOTE: 1. Cooler dimensions are subject to change without notice. Final dimensions will be provided upon order placement.2. All dimensions are in mm, unless otherwise specified.
2916
2285
ALY050D & ALY060D
ALY075D & ALY080D
DIMENSIONS
23
NOTE: 1. Cooler dimensions are subject to change without notice. Final dimensions will be provided upon order placement.2. All dimensions are in mm, unless otherwise specified.
ALY090D, ALY110D & ALY120DDIMENSIONS
24
NOTE: 1. Cooler dimensions are subject to change without notice. Final dimensions will be provided upon order placement.2. All dimensions are in mm, unless otherwise specified.
ELECTRIC POWER INLET
ELECTRICAL CONTROL BOX
COMP 1
COMPRESSOR LAYOUT
CONTROL BOX
FAN1
FAN LAYOUT
CONTROL BOX
COOLER
TYPICAL SCHEMATIC WIRING DIAGRAM(1 Compressor & 1 fan)
25
NOTE: 1. Refer to next page for legend, notes & wiring diagram for optional items. 2. Refer to unit control box (inside panel) for exact wiring diagram.
RE
FE
R T
O U
NIT
NA
ME
PLA
TE F
OR
PO
WE
R S
UP
PLY
LEGEND
B1/B2 ANALOG INPUTC1/C2 COMMONCB CIRCUIT BREAKERCOMP COMPRESSORCC COMPRESSOR CONTACTORCCA COMPRESSOR CONTACTOR AUXILIARYCWP CHILLED WATER PUMPD1/ID.. DIGITAL INPUT 1ETB EARTH TERMINAL BLOCKFLS FLOW SWITCHFM FAN MOTORFMC FAN MOTOR CONTACTORF FUSEG/GO POWER INPUTHPS HIGH PRESSURE SWITCHHVTB HIGH VOLTAGE TERMINAL BLOCKMB MASTER BOARDNO1/1O DIGITAL OUT 1S1 CONTROL SWITCHSB SLAVE BOARDSSPS SOLID STATE PROTECTION SYSTEMSH SHIELDTK CONDENSER FAN THERMAL CONTACTtLAN LOCAL NETWORK PORTTRANS TRANSFORMERUVM UNDER VOLTAGE MONITOR
TERMINAL BLOCK - - - FIELD WIRING
* FIELD SUPPLY
TYPICAL SCHEMATIC WIRING DIAGRAM(1 Compressor & 1 fan)
NOTES1. POWER SUPPLY, REFER TO UNIT NAMEPLATE.
2. FUSES TO BE DUAL ELEMENT TYPE. USE COPPERCONDUCTORS ONLY.
3. ALL FIELD WIRING TO COMPLY WITH LOCAL CODES.
4. FUSED DISCONNECT SWITCH OR CIRCUIT BREAKERTO BE PROVIDED BY END USER WITH RATING ASRECOMMENDED BY MANUFACTURER.
5. POWER MUST BE SUPPLIED TO CRANKCASE HEATERFOR MINIMUM OF 12 HOURS PRIOR TO SYSTEM STARTUP.IF POWER IS OFF 6 HOURS OR MORE, CRANKCASEHEATER MUST BE ON FOR 12 HOURS BEFOREOPERATING THE SYSTEM.
FAILURE TO FOLLOW THESE INSTRUCTIONS MAYRESULT IN COMPRESSOR DAMAGE.
6. IF SSPS IS NOT AVAILABLE, A JUMPER SHOULD BEUSED TO CONNECT DIRECTLY TO NEXT TERMINALAND SSPS SUPPLY SHOULD BE REMOVED & NOTNECESSARY TO CONNECT FROM ATB1B TO ATB2.
7. JUMPER 20 MUST BE INSTALLED ONLY IF THEOPTIONAL 3 POSITION SWITCH IS NOT INSTALLEDOR REQUIRED IN THE UNIT.
8. REFER TO INSTALLATION MANUAL FOR THE MAIN FIELDWIRING CONNECTION.
9. NEUTRAL LINE REQUIRED ON 380V-3Ph-60Hz POWERSUPPLY ONLY.
26
FLOW SWITCH
EXEN (RUN/STOP)
10FLS CWP *
RWT
LWT
RELAY M-8
RELAY M-10
230 VAC
PO
WER
IN
230VAC
RELAY M-9
RELAY M-7
RELAY M-6
RELAY M-4
RELAY M-5
RELAY M-2
RELAY M-3
RELAY M-1
MB
230VAC
GND DIRECT TO MTG PLATE
HPS2
THERMAL1
THERMAL3
FAN1
FAN2
FAN LAYOUT
CONTROL BOX
HPS1
FMC1
FMC2
FMC4
FMC3
THERMAL2
THERMAL4
FAN3
FAN4
SEE PUMP SAFETY CONNECTION (OPTIONAL)
SEE PUMP CONTACTOR COILCONNECTION (OPTIONAL)
EEV DRIVER 2
EEV DRIVER 1
EEVB2
EEVB1
SUCT 1 TEMP
SUCT1 PRESS
SUCT2 PRESS
SUCT 2 TEMP
TYPICAL SCHEMATIC WIRING DIAGRAM(2 Tandem compressors & 4 fans)
27
NOTE: 1. Refer to next page for legend, notes & wiring diagram for optional items. 2. Refer to unit control box (inside panel) for exact wiring diagram.
REFER TO UNITNAMEPLATE FORPOWER SUPPLY
GND
2
1
SUPRESSOR
AR1A-2A
TRANS2
EEVB162A
63A
2A
5A
GND DIRECT TO MTG PLATE
2B
63B
62B
AR2A-2A
EEVB2
5B
GND DIRECT TO MTG PLATEGND SUPRESSOR
EEVB1
EEVB2
RELAY M-10
LEGEND
B1/B2 ANALOG INPUTC1/C2 COMMONCB CIRCUIT BREAKERCOMP COMPRESSORCC COMPRESSOR CONTACTORCCA COMPRESSOR CONTACTOR AUXILIARYCWP CHILLED WATER PUMPD1/ID.. DIGITAL INPUT 1ETB EARTH TERMINAL BLOCKFLS FLOW SWITCHFM FAN MOTORFMC FAN MOTOR CONTACTORF FUSEG/GO POWER INPUTHPS HIGH PRESSURE SWITCHHVTB HIGH VOLTAGE TERMINAL BLOCKMB MASTER BOARDNO1/1O DIGITAL OUT 1S1 CONTROL SWITCHSB SLAVE BOARDSSPS SOLID STATE PROTECTION SYSTEMSH SHIELDTK CONDENSER FAN THERMAL CONTACTtLAN LOCAL NETWORK PORTTRANS TRANSFORMERUVM UNDER VOLTAGE MONITOR
TERMINAL BLOCK - - - FIELD WIRING
* FIELD SUPPLY
TYPICAL SCHEMATIC WIRING DIAGRAM(2 Tandem compressors & 4 fans)
NOTES1. POWER SUPPLY, REFER TO UNIT NAMEPLATE.
2. FUSES TO BE DUAL ELEMENT TYPE. USE COPPERCONDUCTORS ONLY.
3. ALL FIELD WIRING TO COMPLY WITH LOCAL CODES.
4. FUSED DISCONNECT SWITCH OR CIRCUIT BREAKERTO BE PROVIDED BY END USER WITH RATING ASRECOMMENDED BY MANUFACTURER.
5. POWER MUST BE SUPPLIED TO CRANKCASE HEATERFOR MINIMUM OF 12 HOURS PRIOR TO SYSTEM STARTUP.IF POWER IS OFF 6 HOURS OR MORE, CRANKCASEHEATER MUST BE ON FOR 12 HOURS BEFOREOPERATING THE SYSTEM.
FAILURE TO FOLLOW THESE INSTRUCTIONS MAYRESULT IN COMPRESSOR DAMAGE.
6. IF SSPS IS NOT AVAILABLE, A JUMPER SHOULD BEUSED TO CONNECT DIRECTLY TO NEXT TERMINAL ANDSSPS SUPPLY SHOULD BE REMOVED & NOTNECESSARY TO CONNECT FROM ATB1B TO ATB2.
7. JUMPER 20 MUST BE INSTALLED ONLY IF THEOPTIONAL 3 POSITION SWITCH IS NOT INSTALLED ORREQUIRED IN THE UNIT.
8. REFER TO INSTALLATION MANUAL FOR THE MAIN FIELDWIRING CONNECTION.
9. NEUTRAL LINE REQUIRED ON 380V-3Ph-60Hz POWERSUPPLY ONLY.
28
MICROPROCESSOR CONTROLLERCONTROLLER SEQUENCE OF OPERATIONFor initial start-up, the following condition must be met:
• All power supplied to the unit shall be continuously energized for 12 hours.
• All safety conditions are satisfied.
• Chilled water pump is running normal and chilled water flow switch contact is closed.
• Customer control or remote ON/OFF is switch to run mode, if any.
Staging ON and OFF sequence is accomplished based on controlled water temperature. The controller works to maintainthe required demand as constant as possible.
Below sequence of operation belongs to chiller unit with 2 scroll compressors. For 4, 6 & 8 scroll compressors chiller unitthe operation will be the same. Only that the capacity changes depend on the quantity of the compressor. For single scrollcompressor unit the capacity change to 100%.
COMPRESSOR STAGE - ON SEQUENCEIf the water temperature is above the temperature set point: The compressor with less running hours will start, and theunit is now at the 50% capacity. After such interval of time, and if the water temperature is still high compared to thetemperature set point, the second compressor will start. The unit now is at 100% capacity.
COMPRESSOR STAGE - OFF SEQUENCEAssume that the 2 compressors are running (capacity is at 100%). After such interval of time, if the water temperature isdecreases or below the temperature set point the compressor with more running hours will off. Now the unit is at 50%capacity. After such interval of time, if water temperature still below the set point temperature, then second compressorwill off.
FAN - ON/OFFThe fan will switch ON & OFF together with the compressor ON and OFF operation respectively.
29
APPLICATION GUIDELINESINTRODUCTIONThese guidelines should be considered when designing systems and their installation utilizing Zamil ALY series liquidchillers. Stable operation, performance and reliability of units is often dependent upon proper compliance with theserecommendations. When any application varies from these guidelines, it should be referred with Zamil Air Conditionersfor specific recommendations.
UNIT SELECTION/SIZINGUnit selection procedure and capacities are provided in this catalog for proper selection. The Zamil electronic selectionprogram may also be utilized for this purpose.
Over sizing chillers beyond a maximum limit of 5 – 10 % in order to assure adequate capacity or considering futureexpansions is not recommended. Over sizing adversely affects the operating efficiency due to erratic system operationand excessive compressor cycling which also results in reduced compressor life. It should be noted that, units operatemore efficiently when fully loaded rather than larger equipment operating at partial capacities. In addition, an oversizedunit is usually more costly to purchase, install and operate.
FOULING FACTOR AND WATER REQUIREMENTThe tabulated performance data provided in this catalog are based on a fouling factor of 0.00010 hr-ft2-0F/Btu (0.000018 m2-0C/W).As fouling factor is increased, unit capacity decreases and power input increases. For unit selection at other foulingfactors, apply appropriate correction factor from the table provided in this catalog.
These chillers are suitable for operation with well maintained water systems. Using unclean and untreated water mayresult in scale and deposit formation causing reduced cooler efficiency or heat transfer and corrosion or pitting leading topossible equipment damage.
EFFECT OF ALTITUDE ON UNIT CAPACITYThe tabulated performance data provided in this catalog are for use at or near sea level altitude application. At altitudessubstantially above sea level, the decreased air density will reduce condenser capacity and therefore unit capacity. For unitselection at these higher altitudes, apply appropriate correction factor from the table provided in this catalog.
HIGH AMBIENT CONSIDERATIONThese chillers are designed for year round operation over a range of ambient temperatures. As a standard, these chillerscan start and operate satisfactorily up to 1250F (520C) ambient temperature at rated nominal voltage.
WATER FLOW RATES AND COOLER PRESSURE DROPThe maximum and minimum water flow rates for all unit models and the pressure drop chart are provided in this catalog.The design water flow rate must be within this range. Design flow rates below the minimum limits will result in laminarflow causing freeze-up problems, stratification and poor control and flow rates beyond the maximum limits cause exces-sive pressure drop and severe tube erosion.
During unit operation, water flow rate must not vary more than ± 5% from the design flow rate. The water flow switch should becalibrated accordingly.
COOLER FLUID (WATER OR GLYCOL) TEMPERATURES RANGEUnit can start and pull down from 950F (350C) entering fluid temperature. The design leaving chilled fluid temperature(LCWT) range as mentioned earlier in the tabulated performance data is 40 to 500F. The design entering chilled fluidtemperature range is 50 to 600F. The design cooler temperature drop (ΔT) range is 8 to 150F.
The tabulated performance data provided in this catalog is based on a chilled water temperature drop of 100F. Units maybe operated at any desired temperature drop within the range of 8 to 150F as long as the temperature and flow limits are notviolated and appropriate correction factors are applied on the capacity and power input. The Zamil electronic selectionprogram can be very handy in selecting equipment at different temperature drops.
It should be noted that temperature drop outside the aforesaid range is not permitted as it is beyond the optimum range of controland could adversely affect the functioning of microprocessor controller and may also prove to be detrimental for the equipment.
30
COOLER FREEZE PROTECTIONIf the unit is located in an area where ambient temperatures fall below 320F (00C), cooler protection in the form of EthyleneGlycol Solution is required to protect the cooler and fluid piping from low ambient freeze-up. This glycol solution must beadded to the water system loop to bring down the freezing point of water to a difference of 150F (8.30C) below minimumoperating ambient temperature.
Using this glycol solution causes a variation in unit performance, flow rate and pressure drop, therefore appropriatecorrection factors from the aforementioned table in this catalog should be applied.
MULTIPLE CHILLER ARRANGEMENT OR PLANT CONFIGURATIONA multiple chiller system has two or more chillers connected by parallel or series piping to a common distribution system.Multiple chiller arrangements offer the advantage of operational flexibility, standby capacity and less disruptive mainte-nance. Also, they offer some standby capacity if repair work must be done on a chiller from a set of duty chillers. Startingin-rush current is reduced, as well as power costs at partial-load conditions.
A multiple chiller arrangement should be provided if the system load is greater than a single chiller capacity, standbycapability is desired, large temperature drop (greater than 150F) is desired or application calls for splitting the totalcapacity for better part load operation.
In designing a multiple chiller plant, units of same size should be preferred over different sizes to facilitate balanced waterflow. It is mandatory that cooler flow rates must be balanced to ensure proper flow to each chiller based on its respectivecapacity. As mentioned above, two basic multiple chiller systems are used: parallel and series chilled water flow.
Zamil recommends the parallel arrangement for design temperature drops (ΔT) up to 150F and the series arrangementbeyond that i.e., 16 to 200F. Complete design details on these parallel and series chilled water flow arrangements can befound in the ASHRAE handbooks and other design literature which should be referred by the designer in preparing hisdetailed designs.
PIPING ARRANGEMENTS AND PLANT LAYOUTOur chillers are suitable for incorporating in ‘Two Pipe’ single temperature systems or ‘Four Pipe’ independent loadsystems. The system piping circuit (load distribution circuit) should be basically parallel piping either Direct Return orReverse Return system with a good pumping arrangement.
The method of circuiting and pumping is a judgment decision by the designer. The designer must weigh the pros andcons of cost, nature of load and configuration of building, energy economics, flexibility, installation requirements andothers to determine the best arrangement for his project. In all cases, it must be ensured that the design water flow isconstantly maintained through the chillers at all stages of operation.
UNIT LOCATION AND INSTALLATIONThese chillers are designed for outdoor installation and can be installed at ground level or on a suitable rooftop location.In order to achieve good operation, performance and trouble-free service, it is essential that the proposed installationlocation and subsequent installing procedures meet the following requirements:
• The most important consideration while deciding upon the location of air cooled chillers is the provision for supply ofadequate ambient air to the condenser and removal of heated discharge air from the condenser. This is accomplishedby maintaining sufficient clearances which have been specified in this Catalog around the units and avoiding obstruc-tions in the condenser air discharge area to prevent the possibility of warm air circulation. Further, the condenser fansare propeller type and are not recommended for use with ductwork or other hindrances in the condenser air stream.Where these requirements are not complied, the supply or discharge airflow restrictions or warm air recirculation willcause higher condensing temperatures resulting in poor unit operation, higher power consumption and possible even-tual failure of equipment.
31
• The unit’s longitudinal axis should be parallel to the prevailing wind direction in order to ensure a balanced air flowthrough the condenser coils. Consideration should also be given to the possibility of down-drafts caused by adjacentbuildings, which may cause recirculation or uneven unit airflow. For locations where significant cross winds are ex-pected, an enclosure of solid or louver type is recommended to prevent wind turbulence interfering with the unit airflow.When units are installed in an enclosure, the enclosure height should not exceed the height of the unit.
• The location should be selected for minimum sun exposure and away from hot air sources, steam, exhaust vents andsources of airborne chemicals that could attack the condenser coils and steel parts of the unit. Avoid locations wherethe sound output and air discharge from the units may be objectionable.
• If the location is an area which is accessible to unauthorized persons, steps must be taken to prevent access to the unitby means of a protective fence. This will help to prevent the possibility of vandalism, accidental damage or possibleharm caused by unauthorized removal of panels or protective guards exposing rotating or high voltage components.
• The unit must be installed on a ONE-PIECE, FLAT and LEVELLED {within 1/2'' (13 mm) over its length and width} /CONCRETE BASE that extends fully to support the unit. The carrying or supporting structure should be capable ofhandling complete operating weight of the unit as given in the Physical Data tables in this Catalog.
• For ground level installations, it must be ensured that the concrete base is stable and does not settle or dislocate uponinstallation of the unit which can strain the refrigerant lines resulting in leaks and may also cause compressor oil returnproblems. It is recommended that the concrete slab is provided with appropriate footings. The slab should not beconnected to the main building foundation to avoid noise and vibration transmission.
• For rooftop installations, choose a place with adequate structural strength to safely support the entire operating weightof the unit. The unit shall be mounted on a concrete slab similar to ground installations. The roof must be reinforced forsupporting the individual point loads at the mounting isolator locations. It must be checked and ensured that theconcrete base is perfectly horizontal and levelled, especially if the roof has been pitched to aid in water removal. Itshould be determined prior to installation if any special treatment is required to assure a levelled installation else itcould lead to the above mentioned problems.
• Vibration isolators are necessary for installing these chillers in order to minimize the transmission of vibrations. Thetwo types of vibration isolators generally utilized for mounting these units are Neoprene Pads and Spring Isolators.Neoprene Pads are recommended for ground level normal installations jobs where vibration isolation is not critical andjob costs must be kept to a minimum. Spring Isolators are recommended for ground level installations which are noise-sensitive areas or exposed to wind loads and all roof top installations. For critical installations (extremely noise andvibration sensitive areas), follow the recommendations of structural and acoustical consultants.
• Based on the specific project requirements, choose the type of vibration isolators best suited for the application.Carefully select the vibration isolators’ models / configuration based on the respective point loads and place eachmount in its correct position following the Load Distribution Data and Mounting Drawings provided in this Catalog.Refer to the Schematic Mounting Layout drawings provided in the IOM manual of these chillers for further details in thisregard.
COOLER PIPING CONNECTIONSThe following pertinent guidelines are served to ensure satisfactory operation of the units. Failure to follow these recom-mendations may cause improper operation and loss of performance, damage to the unit and difficulty in servicing andmaintenance:
• Water piping must be connected correctly to the unit i.e., water must enter from the inlet connection on the cooler andleave from the outlet connection.
• A flow switch must be installed in the field piping at the outlet of the cooler (in horizontal piping) and wired back to theunit control panel using shielded cable. There should be a straight run of piping of at least five pipe diameters on eitherside of the flow switch. Paddle type flow switches can be obtained from Zamil which are supplied as optional items.
• The chilled water pump(s) installed in the piping system should discharge directly into the unit cooler. The pump(s)may be controlled external to the unit - but an interlock must be wired to the unit control panel (as shown in the wiringdiagram) so that the unit can start only upon proof of pump operation.
32
• Flexible connections suitably selected for the fluid and pressure involved should be provided as mandatory in order tominimize transmission of vibrations to the piping / building as some movement of the unit can be expected duringnormal operation. The piping and fittings must be separately supported to prevent any loading on the cooler.
• The cooler must be protected by a strainer, preferably of 20 mesh, fitted as close as possible to the liquid inlet connec-tion, and provided with a means of local isolation.
• Thermometer and pressure gauge connections should be provided on the inlet and outlet connections of each cooler.Pressure gauges are recommended to check the water pressure before and after the cooler and to determine if anyvariations occur in the cooler and system. When installing pressure taps to measure the amount of pressure dropacross the water side of the cooler, the taps should be located in the water piping a minimum of 24 inches downstreamfrom any connection (flange etc.) but as near to the cooler as possible.
• Drain and air vent connections should be provided at all low and high points in the piping system to permit completedrainage of the cooler and piping as well as to vent any air in the pipes. Hand shut-off valves are recommended for usein all lines to facilitate servicing.
• The system water piping must be flushed thoroughly before connecting to the unit cooler. The cooler must not beexposed to flushing velocities or debris released during flushing. It is recommended that a suitably sized bypass andvalve arrangement is installed to allow flushing of the piping system. The bypass can be used during maintenance toisolate the cooler without disrupting flow to other units.
• The following is a suggested piping arrangement at the chiller for single unit installations. For multiple chiller installa-tions, each unit should be piped as shown:
33
OUT
IN
Isolating Valve - Normally Open
Isolating Valve - Normally Closed
Balancing Valve
Flow meter
Strainer
Pressure tapping
Flow Switch
Connection (flanged/Victaulic/MPT)
Pipe work
Flexible connection
CHILLED FLUID VOLUME REQUIREMENTThe volume of water in a piping system loop is critical to the smooth and proper operation of a chilled water system. Ifsufficient volume of water is not there in the system, the temperature control can be lost resulting in erratic systemoperation and excessive compressor cycling. Therefore, to prevent this effect of a ‘Short Water Loop’ ensure that totalvolume of water in the piping system loop equals or exceeds 3 Gallons per Nominal Ton of cooling capacity for standardair conditioning applications and 6 Gallons per Nominal Ton of cooling capacity for process cooling jobs where accuracyis vital and applications requiring operation at very low ambient temperatures and low loading conditions.
For example, chiller model ALY080 operating with a design water flow rate of 180 GPM for a standard air conditioningapplication would require 80 (Nom. Cap.) x 3 = 240 Gallons of water in the piping system loop.
To achieve the aforementioned water volume requirements, it may be necessary to install a tank in the piping system loopto increase the volume of water in the system and therefore, reduce the rate of change of return water temperature. Thistank should be provided on the return water side to the chiller and the tank should be baffled to ensure that there is nostratification and the entering stream thoroughly mixes with the tank water. See recommended tank design schematicsbelow:
34
TANK SCHEMATIC
LIFT
ATTENTION TO RIGGERSHook rigging sling thru holes on the lifting plates, as shown below.Lifting plates or holes in base rail are centered around the unit center of gravity.Center of gravity is not unit center line.Ensure center of gravity aligns with the main lifting point before lifting.Use spreader bar when rigging, to prevent the slings from damaging the unit.
CAUTIONAll panels should be in place when rigging.Care must be taken to avoid damage to the coils during handling.Insert packing material between coils & slings as necessary.
RIGGING INSTRUCTIONS
MODELS: ALY010D
MODELS: ALY075D - ALY120D
35
MODELS: ALY015D - ALY030D
MODELS: ALY035D - ALY060D
1500
1500
2000
WALL
1500
1500
INSTALLATION CLEARANCE
FIGURE - 2CORNER WALL
NOTE: 1. All dimensions are in mm.2. Pit installations are not recommended. Re-circulation of hot condenser air in combination with surface air
turbulence can not be predicted, hot air re-circulation will severely affect unit efficiency (EER) and can causehigh pressure or fan motor temperature trips.
FIGURE - 1STRAIGHT WALL
36
NOTE: All dimensions are in mm. Tolerance: ±2mm.
MOUNTING LOCATIONMODELS: ALY010D
37
MODELS: ALY015D - ALY030D
MODELS: ALY035D - ALY060D
MODELS: ALY075D - ALY120D
LOAD DISTRIBUTION (kg.), ALUMINUM FINS CONDENSER COILS (12FPI)
38
MODEL No. R1 R2 R3 R4 R5 R6 R7 R8
ALY010D 157 176 157 176 - - - -
ALY015D 212 206 183 177 - - - -
ALY020D 249 243 197 191 - - - -
ALY025D 271 266 213 208 - - - -
ALY030D 282 277 224 218 - - - -
ALY035D 488 475 371 358 - - - -
ALY045D 530 518 397 385 - - - -
ALY050D 523 510 410 398 - - - -
ALY060D 529 517 413 401 - - - -
ALY075D 507 458 454 436 389 340 336 318
ALY080D 519 470 467 448 393 345 342 323
ALY090D 562 519 518 497 429 386 385 364
ALY110D 571 525 523 503 429 384 381 362
ALY120D 594 549 547 527 444 399 397 377
LOAD DISTRIBUTION (kg.), COPPER FINS CONDENSER COILS (12FPI)
R3
R1
R4
R2
R6
R2
R5
R1
R7 R8
R3 R4
MODEL No. R1 R2 R3 R4 R5 R6 R7 R8
ALY010D 167 186 167 186 - - - -
ALY015D 228 222 199 193 - - - -
ALY020D 273 267 222 216 - - - -
ALY025D 306 301 249 243 - - - -
ALY030D 324 319 266 261 - - - -
ALY035D 537 524 420 406 - - - -
ALY045D 589 577 456 444 - - - -
ALY050D 608 596 496 483 - - - -
ALY060D 614 602 499 487 - - - -
ALY075D 556 506 503 484 438 389 385 367
ALY080D 568 519 516 497 442 394 391 372
ALY090D 621 578 577 556 488 445 444 423
ALY110D 643 597 595 575 501 456 453 434
ALY120D 679 634 632 612 528 484 482 462
PL-AP-ALD-14-2M-E