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since 1928

ALBIN ALHMAINTENANCE MANUAL

since 1928

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SUMMARY

1 HOW TO USE THIS MANUAL? 3

2 SECURITY AND GUARANTEES.

2.1 Use 3

2.2 Responsibility 3

2.3 Trainingandinstructions 3

2.4 Conditionsofguarantee 3

3 DESCRIPTION.

3.1 Productidentification 4

3.2 Operationprinciple 4

3.3 Pumpconstruction 5

3.4 Pumphose 8

3.5 Pumpgearbox 8

3.6 ElectricalMotor 8

3.7 AvailableOptions 8

4 INSTALLATION.

4.1 Unpackingandcontrol 9

4.2 Conditionsofinstallation 9

4.3 Setup 9

4.4 Piping 9

4.5 Pumplifting 10

5 PUMP START UP.

5.1 Preparations 10

5.2 Pumpstartup 10

6 MAINTENANCE.

6.1 Emptyingandfillingoflubricant 10

6.2 Hosecleaning 12

6.3 Hosereplacement 12

6.3.1 Removingofthehose

6.3.2 Cleaningofthepumpcasing

6.3.3 Reassemblyofthehose

6.4 Replacementofspareparts 16

6.5 Shoeshimming 20

6.6 Maintenanceandperiodicalcontrols 21

7 STORAGE.

7.1 Pumpstorage 22

7.2 Hosestorage 22

8 TROUBLESHOOTING. 23

9 CHARACTERISTICS AND TECHNICAL SPECIFICATIONS.

9.1 Performancescurves 25

9.2 Overalldimensions 29

9.3 Nomenclature 32

9.4 Sparepartslist 38

9.5 Lubricationtable 39

9.6 Shimingtable 39

10 STATEMENT OF CE COMPLIANCE. 40

11 SECURITY FORM. 41

since 1928

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1. HOW TO USE THIS MAINTENANCE MANUAL

ThismanualisspecifictoAlbinpumphosepumps.Itallowstheuserstoinstall,tostartandtoundertakemaintenanceofpumps.Allpersons,fittersandusersmustreaditinitsentirety.

Documentsconcerningthegearbox,theelectricalmotorsaswellasallotheroptions(pulsationdampener,hoserupturedetectoretc)areprovidedinannex.Refertointhesedocumentstoknowthespecificdetailsofeveryapparatus.

YourlocalAlbindistributorisatyourdisposalfortheinformationthatyouwouldnotfindinthismanual.Forshortreply,pleaseindicatethefollowinginformations:

- Typeofpump- Pumpserialnumber- Referenceoforder

2. SECURITY AND GUARANTEES

2.1 USE OF THE PUMP

Thepumpwasdefinedforaspecificapplication.Otherusewhodonotcomplywithenvisagedusearenotguaranteed.

Albinpumpcannotbeheldresponsiblefordamageorpossiblewoundsproducedduringtheuseofthepump.ThepumpwasdesignedinaccordancewithEUnormsandapplicabledirectives.Usethepumponlyforapplicationsrepresentedabove.Ifyouwanttochangeyourapplication,firstcontactyourAlbinpumpdistributor.

2.2 RESPONSIBILITY

AlbinpumpSASwillbeundernocircumstancesresponsiblefordamageorwoundscausedbynonrespectofsecuritydirectivesandmaintenanceinstructionscontainedinthismanual,orbynegligenceduringtheinstallation,use,serviceorrepairofAlbinhosespumps.Moreover,additionaldirectivesofsecuritycanbenecessaryaccordingtoworkingconditionsoraccordingprocess.ContactyourAlbinpumpdistributorifyounoticeapotentialdangerduringtheuseofthepump.

2.3 TRAINING OF THE USER AND INSTRUCTIONS

Everypersonwhoinstalls,useorperformsanyoperationsofmaintenanceonthepumpmustbequalifiedandmusthavepreviouslyreadthistechnicalmanual.Anytemporarypersonnelmustbesupervisedbyskilledusers.

Theorderofexecutionofoperationsdefinedinthismanualmustabsolutelyberespected.Storethismanualnexttothepumpsothatitcanbeconsultedatanytime.

2.4 CONDITIONS OF GUARANTEE

AlbinpumpS.A.Soffersaguaranteeof2yearsonthepump’sparts.AlbinpumpS.A.Spromisestorepairortoreplaceforfreealldam-agedpartsexceptiftheirdeteriorationcamefromapooruseofpump.Thisconcernsallpartsexceptforthehoseofpump,theclamps,thesleeves,seals,bushingsandbearingsaswellasthepumpshoes.

AlbinpumpSASwillnotbeabletoacceptarequestofguaranteeundernocircumstancesiftheusedpartsarenotofAlbinpumporigin.AnydamagedpartscoveredbyguaranteemustbereturnedtotheAlbinpumpfactoryortothelocalAlbinpumpdistributor.Thereturnedpartsmustbeaccompaniedwiththedulyfilledandsignedformofsecurity.Acopyofthisformisattheendofthismanual.Itmustbeappendedinavisiblewayoutsidethepacking.Thepotentiallydangerouspartsforhealthmustbecleanedbeforereturningthemtotheproducer.Itmustbepointedoutontheformofsecurityhowpartswerecleanedandthosethathavebeendecontaminated.

AlbinpumpSASisundernocircumstancesurgedtorespectguaranteesgiveninitsnamebyathird,whateveritis,representativesofAlbinpumpSAS,subsidiariesandrepresentativesincludingunlessaspecificagreementiswrittenbyamanagerofAlbinpumpSAS.

since 1928

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3 DESCRIPTION.

3.1 Identification of the pump

AlbinPumpsareidentifiablebythepumpplatelocatedontheupperbracket.Thisoneincludesthetypeandserialnumberofthepump.Thisserialnumberleadstoallinformationconcerningbuildingmaterials,natureofthehose,characteristicsofthegearboxandcharac-teristicsofthemotor.Thegearboxaswellasthemotorincludetheirowndescriptiveplatetheytooonwhichyoucanreadthereductionratio,powerandelectricalvoltageetc…

3.2 Operation principle

PHASE 3

Assoonas,atthedischargeside,theshoeisdetachedfromthehose,theothershoediametricallyoppositeisalreadyincompressionthusavoidinganinternalproductleakage.Theproductisthensuccessivelysuckedandpushedduetothewheelrotation.

PHASE 2

Thepumpedliquidhasnowenteredthehose.Thesecondshoewillcompressthehoseandpushtheliquidtowardsthepumpoutlet.

PHASE 1

Thepumphoseiscompressedsuccessivelybytwoshoesassembledonarotatingwheel.Thefirstshoebypressingthewallsofthehose,willcreateavacuumandattractthepumpedliquidintothehose.

since 1928

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3.3 PUMP CONSTRUCTION.

3.3.1 PUMPS ALH10, ALH15, ALH20

PARTNO DESIGNATION ALH10-ALH15-ALH20

1 CASING CASTIRON

2 COVER LEXAN

3 WHEEL CASTIRON

6 SLEEVE EPDM

7 CLAMPONCASING STAINLESSSTEEL

8 CLAMPSLEEVE/HOSE STAINLESSSTEEL

9 CLAMPONHOSE STAINLESSSTEEL

10 SEALCOVER NITRILE

12 INSERT STAINLESSSTEEL

14 LUBRICANT GLYCERINBLEND

16 HOSE NR/NBR/EPDM

18 BRACKET STAINLESSSTEEL

19 HUB STEEL

21 FRAME STAINLESSSTEEL

71 COVERFLANGE STAINLESSSTEEL

since 1928

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3.3.2 PUMPALH25àALH65

PARTNO DESIGNATION ALH25-32-40 ALHX40-ALH50-ALH65

1 CASING CASTIRON CASTIRON

2 COVER STEEL STEEL

3 WHEEL CASTIRON CASTIRON

4 SHIM GALVANIZEDSTEEL GALVANIZEDSTEEL

5 SHOE ALUMINIUM ALUMINIUM

6 SLEEVE EPDM EPDM

7 CLAMPONCASING STAINLESSSTEEL STAINLESSSTEEL

8 CLAMPSLEEVE/HOSE STAINLESSSTEEL STAINLESSSTEEL

9 CLAMPONHOSE STAINLESSSTEEL BICHROMATESTEEL

10 SEALCOVER NITRILE NITRILE

12 INSERT STAINLESSSTEEL STAINLESSSTEEL

14 LUBRICANT GLYCERINBLEND GLYCERINBLEND

15 SIGHTGLASSSEAL LEXAN LEXAN

16 HOSE NR/NBR/EPDM NR/NBR/EPDM

18 BRACKET STAINLESSSTEEL STAINLESSSTEEL

19 HUB STEEL STEEL

20 BOLTONPLATE

21 FRAME STEEL STEEL

46 SIGHTGLASSSEAL SILICONE SILICONE

47 INLETFLANGE/REF. STAINLESSSTEEL STAINLESSSTEEL

since 1928

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3.3.3 PUMPSALHX80àALH125.

PARTNO DESIGNATION ALHX80-ALH80 ALH100-ALH125

1 CASING CASTIRON CASTIRON

2 COVER STEEL STEEL

3 WHEEL CASTIRON CASTIRON

4 SHIM GALVANIZEDSTEEL GALVANIZEDSTEEL

5 SHOE ALUMINIUM ALUMINIUM

6 SLEEVE EPDM EPDM

7 CLAMPONCASING STAINLESSSTEEL STAINLESSSTEEL

8 CLAMPSLEEVE/HOSE STAINLESSSTEEL STAINLESSSTEEL

9 CLAMPONHOSE BICHROMATESTEEL BICHROMATESTEEL

10 SEALCOVER NITRILE NITRILE

12 INSERT STAINLESSSTEEL STAINLESSSTEEL

14 LUBRICANT GLYCERINBLEND GLYCERINBLEND

15 SIGHTGLASS LEXAN LEXAN

16 HOSE NR/NBR/EPDM NR/NBR/EPDM

18 BRACKET STAINLESSSTEEL STAINLESSSTEEL

19 HUB STEEL

20 BOLTONPLATE CASTIRON

21 FRAME STEEL STEEL

46 SIGHTGLASSSEAL SILICONE SILICONE

47 INLETFLANGE/REF. STAINLESSSTEEL STAINLESSSTEEL

since 1928

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3.4 HOSE

TheAlbinhosesofaremanufacturesaccordingtoverystrictspecificationstoacquirethebestperformancesofthepumpand toassureanoptimumhoselife.Theyareavailableinthreematerials:NaturalRubber(NR),perbunan(NBR)andEPDM.The materialofthehosemustbecompatiblewiththepumpedliquid.ConsultanAlbinpumpdistributortodefinethebesthosefor youruseorconsultthechemicalresistancetableonourwebsite.

HOSEDIMENSIONS(dimensionsinmm)

3.5 GEARBOX

OurstandardgearboxesarecoaxialgearboxesforpumpsALH10toALHX40andplanetaryforpumpsALH65toALH125. Theyhavebeensizedaccordingtotheimportantradialloadsofthepump.Consultthegearboxmanualofmaintenance providedwiththepumptoknowthequantityoflubricantrequestedaswellastheperiodicityofoilchange.

3.6 ELECTRICAL MOTORS

Thestandardmotorsprovidedonourpumpsarewithsquirrel-cageandhaveavoltage220/400&400/660V50Hztri-phase. Ifthepumphastoworkinanpotentiallyexplosiveenvironment,pleasecontactyourAlbinpumpdistributor.

3.7 AVAILABLE OPTIONS

Albinpumpoffersseveraloptionsfortheirpumps:

-Hoserupturedetector -Revolution-counter -Pulsationdampener

PleasecontactyourAlbinpumpdistributorforanyinformationaboutthesedifferentoptions.

PUMP øINSIDE THICKNESS LENGTH

ALH10 10 11 570

ALH15 15 11 830

ALH20 20 9 830

ALH25 25 14,5 1090

ALH32 32 15,5 1300

ALH40 38 13,5 1300

ALHX40 40 13,5 1500

ALH50 51 15 1820

ALH65 60 13,5 1950

ALHX65 65 17,5 1950

ALHX80 80 17,5 2400

ALH80 80 21,5 2910

ALH100 102 22,5 3410

ALH125 125 21,25 4000

since 1928

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4 INSTALLATION

4.1 UNPACKING AND CONTROL

Duringthereceptionofthepump,pleasefollowtheindicationspointedoutonthepacking.Undertakeavisualcontroltobe surethatnodamagehappensduringthetransport.Ifthiswouldbethecase,pleasecontactyourAlbinpumpdistributoras quicklyaspossible.

4.2 CONDITIONS OF USE

ALHpumpscanworkinatmosphereswherethetemperatureisbetween-20°Cand+70°C.Pumpsaredeliveredinstandard, paintedwitha150µpolyurethanepaintwhichallowsthemtoresisttocertainaggressiveambiences.Theyaredesignedfor indoorsetupsandprotectedoutdoorindoors.

4.3 SETUP Beforeanyinstallationofthepump,checkthefollowingpoints:

-Thepumpisdeliveredwithaframeprovidedwithfouranchoringholes.Itmustbefixedonasolidbasewiththeslopeof whichdoesnotexceed5mmfor1mandmustbefirmlyfastenedtothisone.

-Requireenoughspacearoundthepumptoundertaketheoperationsofmaintenance.Ifsuchwasnotpossible,considerthe movingofthepumptoaspaceplanedatthiseffect.

-Makesurethattheroomissufficientlyventilatedtoreducethewarmthproducedbythepump.Leaveasufficientspace betweenthemotoraerationhoodandthewallinordertoavoidairadmissionobstruction.

4.4 PIPING

Suction line piping: -Theinternaldiameterofthepipingmustbesuperiortothatofthepumphose(see§3.4.). -Itmustbetheshortestandmostdirectpossibletoavoidsuctionloss. -Installavalveonthesuctionlineespeciallyifthepumpisonload. -Limitthepresenceofbendsandmakesurethattheyareaslargeaspossible. -Makesurethatpipingcansupporttheservicepressureofthepump.

Discharge line piping:

-Theinternaldiameterofpipingmustbesuperiortothatofthepumphose(see§3.4.). -Itmustbetheshortestandmostdirectpossibletoavoiddischargepressureloss. -Limitthepresenceofbendsandmakesurethattheyareaslargeaspossible. -Provideaspaceforapulsationdampener(seepicturebelow). -Ifthereisavalveonthedischargeline,installapressurevalveorapressuregageofprotectiontoavoidany possibledamagetothepumpandtotheinstallation. -ItisrecommendedtoinstallaDillatoflex®pipetoabsorbvibrationscreatedbythepumppulsations.

Duringthepumpgroundstudy,provideenoughspaceforthehosechangeaswellasthepossibleinstallation ofapulsationdampener.Distance(L)istherequiredlengthforhoseremoval.

PUMP L

ALH10 400

ALH15 500

ALH20 500

ALH25 800

ALH32 1000

ALH40 1000

ALHX40 1200

ALH50 1400

ALH65 1400

ALHX80 1600

ALH80 2000

ALH100 2800

ALH125 3000

since 1928

10

4.5 LIFTING THE PUMP

Pumpsareprovidedwithtwoliftringsfittedontheupperpartoftheframe.Whileliftingthepump,respectthe followingpoints:

-Liftthecompletehosepumpusingtheliftingringplusadditionalsupportonthegearboxandthemotorusingsuitably ratedstrapsorslings. -Neverexceedtheupperlimitsofliftandcontrolthemotorizedpumpweight’stablebelow. -Themotorizedpump,givenitscentreofgravity,willtendtooverbalanceonthepumpheadside.Makesurethatthe personsareatasecuritydistanceofthepumptoavoidanyriskofwound. -Neverraisethepumpotherwisethanbythepump’sliftingrings. -Neverraisethepumpbyit’sorificesnorbyit’sbrackets.

5 PUMP STARTUP

5.1 PREPARATIONS a. Connecttheelectricalmotorinaccordancewiththelocalrulesandregulations.Performthiswork byqualifiedpersonnel. b. Makesurethatthelubricantlevelarrivesatthelevelofthesightglass.Addlubricantifrequiredby thebreatherorbythesightglass(see§6.1.). c. Makesuretheshimmingofthepumpisaccordingtothepumpuse(see§6.5shoeshimming). d. Checkthedirectionofrotationofthepump.Itisrecommendedtoinstallarotationinverteronthe motorforthehosechange.

5.2 STARTUP

a. Installpipingattheinletandoutletofthepump. b. Makesurethatvalvesattheinletandoutletareopened. c. Startthepumpbycheckingitsdirectionofrotationbythesightglass.

PUMP ALH10 ALH15 ALH20 ALH25 ALH32 ALH40

WEIGHT KG 25 35 35 80 130 145

PUMP ALHX40 ALH50 ALH65 ALHX80 ALH80 ALH100 ALH125

WEIGHT KG 210 315 335 650 930 1250 1750

REF 15 and 46

REF 23

6 SERVICE

6.1 EMPTYING AND FILLING OF THE LUBRICANT.

Referto§6.6toknowtheperiodicityoflubricantchange

1.Stopthepump.

2.PlaceatrayunderneaththedrainplugREF23.

3.Ifnecessary,installatapandadraincircuitinstead ofthedrainplugREF23.

4.Makesurethatthistraycancontainthequantityof lubricantduringthedrainageprocess(seelubricant volumetable§9.5).

5.UnscrewtheplugREF23andundertakeemptying.

6.PositionandtightentheplugREP23byapplying Teflonbandorwaterproofpasteorclosethedraintap.

NOTE: If the pump is mounted with the inlet -outlet directed to the top, lubricant drainage is obtained by unscrewing some cover screws in the lower part.

since 1928

11

7. RemovethesightglassREP15aswellasits sealREF46andfillthecasingwiththeAlbin lubricant(seelubricanttable§9.5.).

Thelevelofnecessarylubricantisatthelevel ofthesightglassorunderneaththeshaftline (seephotograph).

FOR MODELS ALH10, 15 and 20:

UnscrewhigherplugREF23ofthepump.FillthecasingwiththeAlbinlubricant(seelubricanttable§9.5.).Thenecessaryvolumeoflubricantisjustunderneaththeshaftline.

8. CheckthestateofthesealREF46andreassemble thesightglassREF15.

MAX LEVEL

REF 23

since 1928

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6.2 HOSE CLEANING Thehosecleaningcanbedonewithoutremovingthehose.Itcanbedonewithwaterorwithacleaningliquid(check compatibilitywithhosematerial). Withnumerousproducts,itisnecessarytocleanthehoseaftereverypumpinginordertoavoidthehardeningofthe productinsidethisone.

ATTENTION!Makesurethatthetemperatureofcleaningisadaptedtothehosematerial.

6.3 HOSE REPLACEMENT

Beforeanyhosechange,checkthefollowingpoints: a. Thisservicehavetobeperformedskilledpersonnelthatisacquaintedwiththismanual. b. Thepumpelectricalsupplymustbedisconnected. c. Inletandoutletvalveshavetobeclosedtominimizelossofproduct. d. Alwayscarryclothesandnecessaryprotectionaccordingtothepumpedproduct. e. Respectallrulesnecessaryforthemanipulationofthepumpedproduct.

6.3.1 HOSE REMOVAL

1. Disconnectandremovethepipingofinletandoutlet.

2. Drainthelubricantasexplainedin§6.1.

3. Atthepump’sinlet,loosenclampsREF8and9(photograph1). ExtracttheinsertREF12andremovetheflangeREF47 (photograph2).

FOR MODELS ALH10, 15 and 20

RemovecirclipsREF24anddismantlebracketREF18. ExtractinsertREF12.

REF 8

REF 9

REF 47

REF 12

REF 8 REF 9

REF 24

REF 12REF 18


ExtracttheinsertREF12andtakeouttheflangeREF47(photograph2).

PHOTO 1

PHOTO 2

since 1928

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4. Atthepump´soutlet,loosenclampsREF8and9.ExtracttheinsertREF12andremovetheflangeREF47aswellas thebracketsREF18(photograph4).RemoveclampsREF8and9(photograph5).

5. Runthemotorashortinstanttodeliverthehosefromthepump casingattheoutletside.

ATTENTION!Thehosecancomeoutofthepumpcasingveryfast andcauseharm.Checkthatnobodyisinfrontofthepump´s orificeswhileremovingthehose.

REF 8 REF 9

REF 24

REF 12REF 18


-Atthepump´soutlet,loosenclampsREF8andREF9.RemovecirclipsREF24anddismantlebracketREF18.ExtractinsertREF12.RemoveclampsREF8andREF9.

REF 47

REF 12

PHOTO 4

PHOTO 5

PHOTO 6

since 1928

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6.3.2 PUMP CASING CLEANING

Thisoperationisnecessarywhenahoseburstandwhentheproductcontaminatedtheinsideofthepumpcasing.1. Unscrewcoverboltsbyleavingtwoscrewspartlyscrewedoninthecasing.Withdrawthecoverofthecasinglightlyandfixa shackleinoneoftheholestothecoverhighpoint.(PumpsALH80,100and125areequippedwithaliftingring).Installa liftequipmentinthisshackleandwhileraisingthecoverlightly,unscrewremainingscrews.Withdrawthecover.

2. CheckthestateofthecoversealREF10andreplaceitifnecessary.

3. Checkthestateofwearoftheshoesandreplacethemifnecessary(see§6.4Replacementofspareparts).

ATTENTION!Awearofshoescancauseofproblemstothepumpandprovokeabnormalhoselifetime.

4. Inthecaseofahoseburst,itispossiblethattheshaftsealREF26aswellasthebushingREF27havebeennotablydamaged whenpumpinganabrasiveliquid.Relateto§6.4ifareplacementofthesepartsisnecessary.

5. Washthecasingwithclearwaterandwithdrawanyresidues.

6. Drythepumpcasingentirely.

7. Replacethecoversealinitsgroove.

8. Reassemblethepumpcover.

6.3.3 REASSEMBLY OF THE HOSE

ATTENTION!Youshouldneverinsertanewhose withoutamountedcover.

1. TemporarelymounttheflangeREF47attheinletport bymeansoftwobolts(photograph1).

FORMODELSALH10,15and20

-TemporarelymountthebracketREF18attheinletport.

2. CleanthenewAlbinhosecarefully.CoatitwithAlbinlubricant

REF 47

PHOTO 1

since 1928

1�

3. Insertthehosebytheoutletorificebylubricatinglightlytheinsideof thebootREF6(photograph2).

4. Reversethesenseofrotationofthemotor.

5. Whilepushingonthehoserunthemotorbyfitsandstarts&check that‘sturningintherightdirection.

6. Theshoesmountedonthewheelaregoingto“swallow”thehose andtopushittotheinletside.Alwaysbygivingjolts,tobringthe hoseinsupportedovertheflange(photograph3).

7. AssembletheclampsREF8and9sideinlet.Introducetheinsert REF12inthehose.TightenclampsREF8and9.

Ifyoumeetdifficultiesinintroducing’insertsintothehoseofpump, coatthemlightlywithalbinlubricant.Neveremployanotherlubricant.

8. AssemblethebracketsREF18andflangeREF47sideoutletwiththe aidoftwoboltsoftemporaryassemblage.

9. Reversethesenseofrotationofthemotor.

10. Togivesomejoltsinthemotortobringthehoseinsupported counterstheflange.

11. Undertakeoperation7atoutletside.

12. Filllubricant(see§6.1.and§9.5.)

13. TakeawaytheboltsoftemporaryassemblageofflangesREF47 andfixthepiping.

14. Openthevanesatinletandoutlet.

15. Makesurethesenseofrotationofthepump.

REF 6

PHOTO 2


DismantletheclampREF18.MountclampREF8and9onthehose.TointroducetheinsertREF12intothehose.FixclampREF18andblocktheinsertwithcirclipsREF24.TightentheclampREF8and9.


AssemblethebracketREF18attheoutlet.

PHOTO 3

since 1928

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6.4 REPLACEMENT OF SPARE PARTS

6.4.1 REPLACEMENT OF SHOES OF THE PUMP (except ALH10, ALH15, ALH20)

1. Jogrunthemotorandpositiononeoftheshoesinfrontofthesightglass.

2. Cutthepowersupply.

3. Drainthelubricant(see§6.1).

4. RemovethepumpcoveraswellasthecoversealREF10.

5. Disassembletheshoewhichisnotincontactwith thehoseandputasidetheshimsifany.

6. Mountanewshoeonthewheel(donottoforget thewasherREF29).Slidetheshimsbetweenthe shoeandthewheelbeforetightening.

BECAREFULLOFTHEPOSITIONOFTHESHOE WITHTHECENTERINGPIN(exceptALH80 toALH125).

7. Tightentheshoewithoneorseveralbolts.

8. Reassemblethecoverwith3boltsdisposedinabout 120°betweenoneandother.

9. Jogrunthemotorandbringthesecondshoeinfront ofthesightglass.

10. Removethecoveronceagainandundertakeoperations5-7.

11. Repositionthecoverandtightenallcoverscrews.

since 1928

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6.4.2 REPLACEMENT OF THE SEAL RING REF27 AND THE SEAL OF SHAFT REF26

Albinhosepumpsareequippedwithaleakagechannelthatallowstoseethewearofthesealringortheshaftseal.Thischannelisatthebackofthepumpcasingunderneaththegearboxflange.Italsoprotectsthegearboxsealsbyleavingthelubricantortheproducttopassfreelyatthebackofthepumpcasing.

PUMPSALH10toALH65(refertothenomenclature§9.3.forthelandmarksofparts).

1. Cutthepowersupplyofthepump.2. Cleanoutthepump(see§6.1).3. Removethepumphose(see§6.3.1).4. DisassemblethepumpcoverandwithdrawthecoversealREF10.5. DisassemblethewheelbyunscrewingtheexpansiblehubREF19.6. Withdrawthewheelofthepumpshaftwiththeaidofaliftingequipment.7. Supportthegearmotorwithaliftingequipment.8. UnscrewthenutsREF41andwithdrawthegearboxfromthepumpcasing.9. ExtractthesealringREF27ifthisonepresentsawear.10. Replaceanewbushingontheshaftandpositionitwiththegearboxshaft shoulderbyreferingtothetablebelow.

11. WithdrawtheshaftsealREP26withtheaidofdriftpunch.12. Replaceanewsealwithanappropriatetool(woodenorplasticcylinder).Checkthemountingpositionoftheseal(openedside turnedtothecover).Itmustbemountedbytheinsideofthepumpcasing.

REF 41

REF 72

LEAKAGE CHANNEL

REF 27

PUMP ALH10 ALH15-20 ALH25 ALH32-40 ALHX40 ALH50-65 ALHX80 ALH80 ALH100 ALH125

SettingofsealringREP27

0mm 0mm 0mm 0mm 0mm 15mm 24mm 4,5mm 28mm NoRing

since 1928

1�

13. ReplacethegearmotoronthecasingandtightenthenutsREF41withtheirwashersREF72.

14. Replacethewheelonthepumpshaftbypositioningitrefferingtothetableandthedrawingsbelow.

PUMP ALH10 ALH15-20 ALH25 ALH32-40 ALH40 ALHX40 ALH50-65 ALHX80 ALH80 ALH100 ALH125

Distancecas-ing/shoe(L) 4mm 2,75mm 5,5mm 6mm 2,5mm 5mm 3mm 6,5mm 8mm 10mm 15mm

Tolerance+or- 0,5mm 0,5mm 0,5mm 0,5mm 0,5mm 0,5mm 0,5mm 0,5mm 0,5mm 0,5mm 0,5mm

REF 19

L L

since 1928

1�

15. Tightentheexpansiblehubandcheckthewheelpositiononceagain.

16. ReplacethecoversealREF10initsgrooveandreplacethecover.

17. Mountthepumphoseasstatedin§6.3.3.

PUMPS ALHX80 AND ALH125(referthenomenclatureforthelandmarksofparts§9.3.)

1. Undertakethesameoperations1-10asforpumpsALH10toALH65.

2. DisassemblethesealflangeREF25andwithdrawthesealwiththeaidofascrewdriver.

3. TakethenewsealREF26betweenthethumbandtheindexandbytighteningyourfingers,forman“8“figure. Thesealcannowbeinsertedintoitsgroovebyrespectingthemountingposition(seedrawing).

4. Mountthegearmotoronthepumpcasing(seeoperation13).

5. ReplacetheOringREF67ifnecessaryandreassemblesealflange.

6. ForpumpsALHX80,undertakeoperations14to17ofprecedentchapter. ForpumpsALH80toALH125,undertakeoperation14ofprecedentchapter.Thenblockthewheelwith thewasherREF60andthescrewREF59.Undertakeoperations16and17ofprecedentchapter.

REF 67

since 1928

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6.5 SHIMING OF SHOES

NOTE: This paragraph does not concern pumps ALH10, ALH15 and ALH20.

ATTENTION! Theshimmingofshoesisanoperationwhichconsistsinaddingshimsundertheshoetostopanyinternalleakage. Aninternalleakageconsiderablyreducesthelifeofthehoseaswellastheflow.Asaresult,itisessentialtoadjusttheshoe’s shimmingaccordingtothespeedofrotationofthepumpaswellasinthedesiredoutletpressure.

Theshoesshimmingcanbemadewithoutdisassemblingthehoseortakingoffthecover.Shimsareinsertedorwithdrawn bythesightglassaspointedoutbelow: 1. Jogrunthemotorandbringashoeinfrontofthesightglass.

ATTENTION! Neverrunthepumpwithoutthesightglass.

2. Cutthepowersupplyofthepump.

3. Unscrewthesightglassboltsandwithdrawtakingcareinnotdamagingtheseal.

4. Slightlyunscrewtheshoe’sboltsandlifttheshoeoffthewheelwiththeaidofascrewdriver.

5. Youcannoweitherslideinorwithdrawthe necessarynumberofshimsundertheshoe. Consulttheshimmingtable§9.6todetermine theprecisenumberofshimsaccordingtoyour application.

6. Tightentheshoebolts.

7. Reassemblethesightglasswithitsseal.

8. Re-connectandjogrunthemotortobringthe secondshoeinfrontofthesightglass.

9. Cutthepowersupplyofthepump.

10. Repeatoperations3,4,5,6and7. ReplacethesightglasssealREF46ifnecessary.

since 1928

�1

6.6 MAINTENANCE AND PERIODIC INSPECTIONS.

1 Pumphosereplacement.Inprevention,changethepumphoseafter

90%ofthelifetimeofthefirsthose.see§6,3

2 Lubricantreplacing.Attheendoftwohosechangesor5000hoursoffunctioning.Otherwise,inevery

hosebreak.see§6,1

3 Gearboxoilreplacing.Refertothegearboxmaintenancemanual

providedwiththepump.

4 ReplacingofthesealringREF27.Incaseofpresenceoflubricantintheleak

channel.see§6,4,2

5 ReplacingoftheshaftsealREF26.Incaseofpresenceoflubricantintheleak

channelsee§6,4,2

6 Replacingoftheshoes. Ifthesearewornonthecontactsurface. see§6,4,1

7 ReplacingofthecoversealREF10.Inthecaseofaleakaroundthepump

cover.see§6.3.2

8 ReplacingofthesleevesREF6. Ifthesearedamaged.

Referto§6,3.Performoperations1,2,3and4of§6,3,1andchange

sleeves.Respectdirectivesofsecurity.

9 Checkthelubricantlevel.Beforestartingthepumpandperiodically

duringthepumpservice.see§6,1

10 Checkthelubricantlevel.Beforestartingthepumpandperiodically

duringthepumpservice.see§6,4

11Checkthepumpcasingtodiscernpossibleleakagesaroundthecover,thesightglass,

theflangesandthesleeves.

Beforestartingthepumpandperiodicallyduringthepumpservice.

12 Checkthestateoftheshoes. Ateveryhosechange. see§6,4

13 Checkthepresenceofagearboxoilleakage.Beforestartingthepumpandperiodically

duringthepumpservice.see§3.5

14 Checkforstrangenoisecomingfromthepumporabnormalpumpcasingtemperature.

Periodicallyduringthepumpservice.

since 1928

��

7 STORAGE

7.1 STORAGE OF THE PUMP

Storethepumpinashelteredanddryplaceandensurethatthestorageroomtemperatureisbetween-20°Cand+70°C.

Protectthepumpifnecessaryandblocktheinletandoutletorifices: Ifthepumpstayswithoutworkingmorethan3months,withdrawthehosefromthepumporwithdrawoneoftheshoesas wellasitscentringpinandpositionthewheelsothatthesecondshoeisinfrontofthesightglass.

FormodelsALH10,15and20,positionthewheelsothatoneofthecamlobesremainssubmergedinthelubricant.

Inthecasewhereyouneitherwithdrawthehoseoroneoftheshoes,runthepump5minaweek.

7.2 STORING OF THE PUMP HOSES

Hosesmustbestoredshelteredfromlightinacoolplace.Theirlifeisreducedaftertwoyears.Theperformanceofhoses isreducedattheendofthisexpirydateduetotheageingofrubber.

since 1928

��

8 TROUBLESHOOTING

PROBLEM POSSIBLEREASON RESOLUTION

The pump does not work Nopowersupply. Checkthatthepumppowerswitchisonposition“ON”.

Checktheconnectionofthemotor.

Thewheelofthepumpstalls. Checkthefixingofthehose.

Checkthatthedischargepressureisnottoohigh.

Checkthattheproducthasn´tsedimentatedinthehose.

Thelubricantleveldetectorhasbeenoperated.

Checkthereasonforwhichtheleveldetectorhasbeenoperated.

Checkthecorrectfunctioningofthisone.Ifthepumphosehasbursted,undertakethereplacementofthepumphose.

Low capacity or pressure NotenoughShimsundershoes. Addthesufficientnumberofshims.

Airleakattheinletofthepump. Checkthetighteningoftheclampsofthepumpandthesealingoftheinletpiping.

Valveclosedorpartlyclosedatinlet. Fullyopenthevalve.

Wearofthehose. Replacethehose.

Producttooviscousortoohighpumpspeedincomparisonwiththeproductviscosity.

AskforadvicefromyourAlbindistributor.

Pipingblockedorpartlyblockedatinlet. Unblockpipingatinletandmakesureofthegoodflowoftheproduct.

since 1928

��

8 TROUBLESHOOTING

PROBLEM POSSIBLEREASON CORRECTION

Hose life is too short. Incompatibilityofthehosewiththepumpedproduct.

MakesurethecompatibilityofthehosewithyourproductandcontactyourAlbindistributor.

Dischargepressuretoohigh. Checkthatthedischargepressureofthepumpdoesnotexceed15bars(or8barsforALH10toALH20).Checkthattheoutletpipingisnotblockedupandthatallvalvesareopened.

Makesurethatthesecurityvalveworkscorrectly.

Makesurethatthepipingfrictionlossesdonotexceedthevaluerequestedforanappropriatefunctioningofthepump.

Pumpspeedtoohigh. Reducethepumpspeed.

Wrongshimming. Checktheshimming.

Toohightemperatureoftheproduct. ContactyourAlbindistributor.

Lubricant leakage around the cover Deficienttighteningofcoverbolts. Tightencoverbolts.

Lubricant leakage in the leakage channel(underneath the gearbox flange)

Wearoftheshaftsealorthesealring. Replacetheseparts.

Lubricant leakage at the sleeves Deficienttighteningofclampsorspoiltsleeve(s).

Tightenclampsorreplacesleeves.

Pulsations in piping. Deficientfasteningofthepiping. Fixpipingcorrectly.

Processcreatingimportantpulsationsduetotheproduct,thespeedofthepump,dis-chargepressureorthesizingofpiping.

ContactyourAlbindistributor.

since 1928

��

9 CHARACTERISTICS AND TECHNICAL SPECIFICATIONS

9.1 PERFORMANCE CURVES

8 Ba

rs

3 Bars

0 Bars

10 20 30 40 50 60 70 80 90 100 110 120

0.25

0.37

0.55

40°C

50°C

60°C

70°C

80°C

P installedmotor (Kw)

Pump speed (rpm)

15 30 45 60 75 90 105 120 135 150 165 180Flow (l/h)

ALH10 PUMP

*Intermittent use is 2hrs max. continuous duty followed by 1hr stop.

Tem

pera

ture

(°C

)

Continuous service Intermittent service*

24/24h

15 B

ars

10 B

ars

7.5 B

ars

5 Bars

10

1.5

1.1

2.2

40°C

50°C

60°C

70°C

80°C

0.2

ALH25 PUMP

20 30 40 50 60 70 80 90 100 110 120 130 140 150 160

0.4 0.6 0.8 1 1.2 1.4 1.6 1.8 2 2.2 2.4 2.6 2.8 3 3.2


Pump speed (rpm)

Flow (m3/h)


Tem

pera

ture

(°C

)


24/24h

8 Ba

rs

3 Bar

s

0 Bars

10 20 30 40 50 60 70 80 90 100 110 120

0.25

0.37

0.55

40°C

50°C

60°C

70°C

80°C

50 100 150 200 250 300 350 400 450 500 550 600

ALH15 PUMP

Tem

pera

ture

(°C

)


Pump speed (rpm)

Flow (l/h)



24/24h

8 Ba

rs

3 Bar

s

0 Bars

10 20 30 40 50 60 70 80 90 100 110 120

0.25

0.37

0.55

85 170 255 340 425 510 595 680 765 850 935 1020

ALH20 PUMP

40°C

50°C

60°C

70°C

80°C

Tem

pera

ture

(°C

)


Pump speed (rpm)

Flow (l/h)



24/24h

since 1928

��



15 B

ars

10 B

ars

7.5 Bars

5 Bars

10

1.5

1.1

2.2

40°C

50°C

60°C

70°C

80°C

0.375

ALH32 PUMP

20

0.750

30

1.125

40

1.500

50

1.875

60

2.250

70

2.625

80

3.000

90

3.375

100

3.750

110

4.125

120

4.500

130

4.875

140

5.250


Pump speed (rpm)

Flow (l/h)


Tem

pera

ture

(°C

)


24/24h

5.5

15Ba

rs

10Ba

rs

7.5Ba

rs

Pump speed (rpm)

Flow (m3/h)

ALH50 PUMP

5 Bars

10

1.75

20

3.5

30

5.25

40

7

50

8.75

60

10.5

70

12.25

80

14

90

15.75

100

17.5

4

3

Intermittent service*Continuous service

24/24h

Tem

pera

ture

(°C

)

40°C

50°C

60°C

70°C

80°C



15 B

ars

10 B

ars

7.5 B

ars

5 Bars

10

1.5

1.1

2.2

40°C

50°C

60°C

70°C

80°C

0.585

ALH40 PUMP

20

1.170

30

1.755

40

2.340

50

2.925

60

3.510

70

4.095

80

4.680

90

5.265

100

5.850

110

6.435

120

7.020

130

7.605

140

8.190


Pump speed (rpm)

Flow (m3/h)


Tem

pera

ture

(°C

)


24/24h

15 B

ars

10 B

ars

7.5 B

ars

5 Bars

10 20 30 40 50 60 70 80 90 100 110 120

2.2

3

0.8 1.6 2.4 3.2 4 4.8 5.6 6.4 7.2 8 8.8 9.6

ALHX40 PUMP

40°C

50°C

60°C

70°C

80°C


Pump speed (rpm)

Flow (m3/h)


Tem

pera

ture

(°C

)


24/24h

since 1928

��



15 B

ars

10 B

ars

7.5

Bars

5 Bars

10

5.5

7.5

2.3

ALH65 PUMP

40°C

50°C

60°C

70°C

80°C

20

4.6

30

6.9

40

9.2

50

11.5

60

13.8

70

16.1

80

18.4

90

20.7

4


Pump speed (rpm)

Flow (m3/h)


Tem

pera

ture

(°C

)


24/24h

15 B

ars

10 B

ars

7.5 B

ars

5 Bars

5

22

6

ALH100 PUMP

40°C

50°C

60°C

70°C

80°C

11

10

12

15

18

20

24

25

30

30

36

35

42

40

48

45

54

50

60

15


Pump speed (rpm)

Flow (m3/h)


Tem

pera

ture

(°C

)


24/24h

15 B

ars

10 B

ars

7.5 B

ars

5 Bars

5

11

15

2.75

ALHX80 PUMP

40°C

50°C

60°C

70°C

80°C

10

5.5

15

8.25

20

11

25

13.75

30

16.5

35

19.25

40

22

45

24.75

50

27.5

55

30.25

60

33

65

35.75


Pump speed (rpm)

Flow (m3/h)


Tem

pera

ture

(°C

)


24/24h

15 B

ars

10 B

ars

7.5 B

ars

5 Bars

5

15

18.5

3.5

ALH80 PUMP

40°C

50°C

60°C

70°C

80°C

10

7

15

10.5

20

14

25

17.5

30

21

35

24.5

40

28

45

31.5

50

35

55

38.5

60

42

11


Pump speed (rpm)

Flow (m3/h)


Tem

pera

ture

(°C

)


24/24h

since 1928

��



15 B

ars

10 B

ars

7.5 B

ars

5 Bars

5

37

11

ALH125 PUMP

40°C

50°C

60°C

70°C

80°C

30

22

10

22

15

33

20

44

25

55

30

66

35

77


Pump speed (rpm)

Flow (m3/h)


Tem

pera

ture

(°C

)


24/24h

since 1928

��

9.2 ALBIN PUMP DIMENSIONS ALH10 to ALH125 FLANGED GEAR MOTOR

PUMPS ALH10 to ALH20

K L M N O P Q

ALH10 4xø9 46,5 26 ø16barb 56 81,25

ALH15 4xø13 49 33,5 ø20barb 68,8 124,75

ALH20 4xø13 49 33,5 ø25barb 68,5 124,75

A B C D E F G H I J

ALH10 103,5 115 226,5 95 256 220 240 33,5 260 280

ALH15 73 193 296 145 322 250 280 51,75 300 330

ALH20 73 193 296 145 322 250 280 51,75 300 330

since 1928

�0


PUMPS ALH25 to ALH40

K L M N O P Q

ALH25 4xø13 65 79 DN25PN16 61 110

ALH32 4xø13 83 71 DN32PN16 109 157,75

ALH40 4xø13 83 71 DN40PN16 109 157,75

A B C D E F G H I J

ALH25 95 262 355,5 190 416 311 351 110 560 600

ALH32 122,5 330 435,5 238 525,5 426 476 157,75 770 810

ALH40 122,5 330 435,5 238 525,5 426 476 157,75 770 810

since 1928

�1

A B C D E F G H I J

ALHX40 110 430 400 291 616 340 420 170 850 950

ALH50 164,5 554 517,5 360 801,5 513 593 186,5 950 1050

ALH65 164,5 554 517,5 360 801,5 513 593 186,5 950 1050

ALHX80 154 748 604 473 1004 580 680 290 1150 1250

ALH80 262 876 803 560 1320 690 830 345 1300 1400

ALH100 300 1040 887 685 1680 820 960 410 1900 2000

ALH125 263,5 1273 1038 785 1750 1000 1140 500 1900 2000


PUMPS ALHX40 to ALH125

K L M N O P Q

ALHX40 4xø19 75 88 DN40PN16 87 170

ALH50 4xø19 94,5 98 DN50PN16 152 256,5

ALH65 4xø19 94,5 98 DN65PN16 152 256,5

ALHX80 4xø19 129 133 DN80PN16 117 290

ALH80 4xø27 140,5 145 DN80PN16 210 345

ALH100 4xø27 149 220 DN100PN16 295 410

ALH125 4xø27 300 232 DN125PN16 660 500

since 1928

��

9.3 NOMENCLATURES

NOMENCLATURE ALH10

since 1928

��

9.3 NOMENCLATURES

NOMENCLATURE ALH15 to ALH20

since 1928

��

9.3 NOMENCLATURES.


since 1928

��

9.3 NOMENCLATURES.

NOMENCLATURE ALHX40 to ALH65

since 1928

��

9.3 NOMENCLATURES.

NOMENCLATURE ALHX80 to ALH80

since 1928

��

9.3 NOMENCLATURES.


since 1928

��

REP. DESIGNATION ALH10 ALH15-20 ALH25-40 ALHX40-ALH65 ALHX80 ALH80 ALH100 ALH125

1 CASING X X X X X X X X

2 COVER X X X X X X X X

3 WHEEL X X X X X X X X

4 SHIM X X X X X X

5 SHOE X X X X X X

6 SLEEVE X X X X X X X X

7 CLAMPSLEEVE X X X X X X X X

8 CLAMPONSLEEVE/HOSE X X X X X X X

9 CLAMPONHOSE X X X X X X X X

10 COVERSEAL X X X X X X X X

12 INSERT X X X X X X X X

14 LUBRICANT X X X X X X X X

15 SIGHTGLASS X X X X X X

16 HOSE X X X X X X X X

18 BRACKET X X X X X X X X

19 HUB X X X X X X

20 BOLTONPLATE X X

21 FRAME X X X X X X X X

22 LIFTRING X X X X

23 OILPLUG X X X X X X X X

24 CIRCLIPS X X

25 SEALFLANGE X X X X

26 SHAFTSEAL X X X X X X X X

27 SEALRING X X X X X X X X

28 SHOEBOLT X X X X X X

29 SHOEBOLTWASHER X X X X X X

30 SHOECENTERINGPIN X X X

31 BOLTONPLATESCREW X X

32 NUTFORREF31 X X

33 COVERBOLT X X X X X X X X

34 COVERBOLTWASHER X X X X X X X X

35 COVERSTUD X X X X X X

36 NUTFORREF35 X X X X X X

37 SIGHTGLASSBOLT X X X X X X

38 WASHERFORREF37 X X X X X X

39 FRAMEBOLT X X X X X X X X

40 WASHERFORREF39 X X X X X X X X

41 GEARBOXSTUD X X X X X X X X

42 NUTFORREF41 X X X X X X X

43 SEALFLANGEBOLT X X X X

46 SIGHTGLASSSEAL X X X X X X

47 INLET&OULETFLANGE X X X X X X

48 BRACKETBOLT X X X X X X X X

49 BRACKETBOLTWASHER X

51 90°BEND X X X X X X X

52 BREATHERPLUG X X X X X X X X

59 WHEELBOLT X X

60 WHEELBOLTWASHER X X

63 LIFTRINGONCOVER X X X

64 BOLTFORREF63 X X X

67 ORINGFORSEALFLANGE X X X X

70 GEARBOXFLANGE X

71 COVERFLANGE X

72 WASHERforREF41 X X X X X X X X

9.4 SPARE PARTS LIST

since 1928

��

PUMPS ALH50 ALH65 ALHX80 ALH80 ALH100 ALH125

QUANTITYOFLUBRICANT(LITRES) 9 9 20 40 60 100

PUMPS ALH10 ALH15-20 ALH25 ALH32 ALH40 ALHX40

QUANTITYOFLUBRICANT(LITRES) 0,4 0,8 1,4 2,3 2,3 6

9.5 TABLE OF LUBRICATION

Thetableindicatesthequantityoflubricantnecessaryforeverypumpsize.EmployonlytheAlbinlubricantforAlbinhose pumps.referto§6.2forlubricantemptyingandfilling.

9.6 SHOE SHIMMING TABLE.

Referto§6.5toremoveoraddshims.Thetablebelowpointsoutthenecessarynumberofshimsundereveryshoeaccording tothespeed,pressureandthetemperatureoftheproduct.Respecttheseindicationsscrupulouslytooptimizethehoselife andtoavoidapossibledeteriorationoftheinternalparts.

Fortemperaturesover60°C,withdrawoneshimincomparisonwiththetablebelow.

Forviscositiesover3000Cporconcentrationsexceeding300g/l,withdrawoneshimincomparisonwiththetablebelow.

Forasuctionlifthigherthan4metres,addoneshimtothefollowingfigures.

ATTENTION:Everyshoemustincludethesamenumberofshims(0.�mm).

PUMPTYPEALH32

Pressure bar(psi)Speed - Rpm

Number of shim

∆P ≤ 5 (72,5)0 to 45 0

40 to 140 0

5 (72,5) ≤ ∆P ≤ 7,5 (108,75)0 to 40 2

45 to 140 1

7,5 (108,75) ≤ ∆P ≤ 10 (145)0 to 40 3

45 to 110 2

10 (145) ≤ ∆P ≤ 15 (217,5)0 to 40 4

45 to 80 3

PUMPTYPEALH25


Number of shim

∆P ≤ 5 (72,5)0 to 40 0

40 to 160 0

5 (72,5) ≤ ∆P ≤ 7,5 (108,75)0 to 40 2

40 to 125 1

7,5 (108,75) ≤ ∆P ≤ 10 (145)0 to 40 3

40 to 105 2

10 (145) ≤ ∆P ≤ 15 (217,5)0 to 40 4

40 to 90 3

PUMPTYPEALH40


Number of shim

∆P ≤ 5 (72,5)0 to 40 0

40 to 160 0

5 (72,5) ≤ ∆P ≤ 7,5 (108,75)0 to 40 2

40 to 125 1

7,5 (108,75) ≤ ∆P ≤ 10 (145)0 to 40 3

40 to 105 2

10 (145) ≤ ∆P ≤ 15 (217,5)0 to 40 4

40 to 90 3

PUMPTYPEALHX40


Number of shim

∆P ≤ 5 (72,5)0 to 55 0

40 to 120 0

5 (72,5) ≤ ∆P ≤ 7,5 (108,75)0 to 55 2

40 to 95 1

7,5 (108,75) ≤ ∆P ≤ 10 (145)0 to 55 3

40 to 75 2

10 (145) ≤ ∆P ≤ 15 (217,5)0 to 55 4

40 to 60 3

since 1928

�0

PUMPTYPEALH80


Number of shim

∆P ≤ 5 (72,5)0 to 20 0

20 to 60 0

5 (72,5) ≤ ∆P ≤ 7,5 (108,75)0 to 20 2

20 to 47 1

7,5 (108,75) ≤ ∆P ≤ 10 (145)0 to 20 3

20 to 37 2

10 (145) ≤ ∆P ≤ 15 (217,5)0 to 20 4

20 to 31 3

PUMPTYPEALHX80


Number of shim

∆P ≤ 5 (72,5)0 to 25 0

25 to 65 0

5 (72,5) ≤ ∆P ≤ 7,5 (108,75)0 to 25 2

25 to 46 1

7,5 (108,75) ≤ ∆P ≤ 10 (145)0 to 25 3

25 to 40 2

10 (145) ≤ ∆P ≤ 15 (217,5)0 to 25 4

25 to 31 3

PUMPTYPEALH100


Number of shim

∆P ≤ 5 (72,5)0 to 15 0

15 to 50 0

5 (72,5) ≤ ∆P ≤ 7,5 (108,75)0 to 15 2

15 to 32,5 1

7,5 (108,75) ≤ ∆P ≤ 10 (145)0 to 15 3

15 to 25 2

10 (145) ≤ ∆P ≤ 15 (217,5)0 to 15 4

15 to 20 3

PUMPTYPEALH125


Number of shim

∆P ≤ 5 (72,5)0 to 10 0

10 to 35 0

5 (72,5) ≤ ∆P ≤ 7,5 (108,75)0 to 10 2

10 to 27,5 1

7,5 (108,75) ≤ ∆P ≤ 10 (145)0 to 10 3

10 to 25 2

10 (145) ≤ ∆P ≤ 15 (217,5)0 to 10 4

10 to 20 3

PUMPTYPEALH50


Number of shim

∆P ≤ 5 (72,5)0 to 30 0

30 to 100 0

5 (72,5) ≤ ∆P ≤ 7,5 (108,75)0 to 30 2

30 to 65 1

7,5 (108,75) ≤ ∆P ≤ 10 (145)0 to 30 3

30 to 50 2

10 (145) ≤ ∆P ≤ 15 (217,5)0 to 30 4

30 to 42 3

PUMPTYPEALH65


Number of shim

∆P ≤ 5 (72,5)0 to 30 0

30 to 90 0

5 (72,5) ≤ ∆P ≤ 7,5 (108,75)0 to 30 2

30 to 55 1

7,5 (108,75) ≤ ∆P ≤ 10 (145)0 to 30 3

30 to 47,5 2

10 (145) ≤ ∆P ≤ 15 (217,5)0 to 30 4

30 to 40 3

since 1928

�1

10. STATEMENT OF COMPLIANCE CE

SECTION 1.0

Description of the pump:

Producer: ALBINPUMPSAS ZACDEFONTGRAVE 26740MONTBOUCHERSURJABRON TEL:0475909292 FAX:0475909240

Type: ALH10-ALH15-ALH20-ALH25-ALH32-ALH40-ALHX40- ALH50-ALH65-ALHX80-ALH80-ALH100-ALH125

SerialN°:

Description: Volumetricpump,hosepump.

SECTION 2.0

Applicabledirectives:

Machinerydirectives: 89/392/EEC 89/655/EEC 91/368/EEC 93/44/EEC

SECTION 3.0

Marks:

SECTION 4.0

Statement:

Wedeclareunderourresponsibilitythattheequipmentdefinedinsection1.0satisfiesinallthedirectivesoftheEuropean Communityspecifiedinsection2.0andintheFrenchworklegislation.

Date: Signature: 30July2007 ArnaudBeaurain

since 1928

��

11. SECURITY FORM

IncompliancewithHealth&SafetyRegulationsyou,theuserarerequiredtodeclarethesubstancesthathavebeenincontactwiththeproduct(s)youarereturningtoAlbinpumpS.A.S.oranyofitssubsidiariesordistributors.Failuretodosowillcausedelaysinservic-ingtheitemorinissuingaresponse.Therefore,pleasecompletethisformtoensurethatwehavetheinformationbeforereceiptoftheitem(s)beingreturned.

AFURTHERCOPYMUSTBEATTACHEDTOTHEOUTSIDEOFTHEPACKAGINGCONTAININGTHEITEM(S).

You, the user, are responsible for cleaning and decontaminating the item(s) before returning them.Pleasecompleteaseparatedecontaminationcertificateforeachitemreturned.

1.0 Companyname .....................................................................................................................................

Address .....................................................................................................................................

Postalcode .....................................................................................................................................

City .....................................................................................................................................

Country .....................................................................................................................................

Telephone .....................................................................................................................................

Faxnumber .....................................................................................................................................

2.0 PUMP.................................................................

2.1 Numérodesérie..................................................

2.2 Hasthepumpbeenused? YESNO

Ifyes,pleasecompleteallthefollowingparagraphs.Ifno,pleasecompleteparagraph5only

3.0 Details of substances pumped

3.1 ChemicalNames:

a).............................................b)..............................................c)............................................

3.2 Precautionstobetakeninhandlingthesesubstances:

a).............................................b)..............................................c).............................................

3.3 Actiontobetakenintheeventofhumancontact:

a).............................................b)..............................................c).............................................

3.4 Cleaningfluidtobeusedifresidueofchemicalisfoundduringservicing;

4.0 Iherebyconfirmthattheonlysubstances(s)thattheequipmentspecifiedhaspumpedorcomeintocontactwitharethose named,thattheinformationgiveniscorrect,andthecarrierhasbeeninformediftheconsignmentisofahazardousnature

5.0 Signed............................................................... Name.................................................................. Position............................................................ Date..................................................................

Remarks:

Note:Toassistusinourservicingpleasedescribeanyfaultconditionyouhavewitnessed.

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Albin Pump AB (Headoffice) Ålegårdsgatan 1 S-431 50 Mölndal Sweden Tel +46 (0)31 701 38 36Fax +46 (0)31 22 14 [email protected]

Albin Pump SAS Z.A de Fontgrave 26740 Montboucher France Tel +33 (0) 4 75 90 92 92Fax +33 (0) 4 75 90 92 [email protected]