air spring manual

11
Suspension Systems Division

Upload: premchand-beura

Post on 22-Oct-2015

121 views

Category:

Documents


9 download

DESCRIPTION

air suspension needed in hybrid coaches of indian railways.

TRANSCRIPT

Page 1: air spring manual

Suspension Systems Division

Page 2: air spring manual
Page 3: air spring manual

We achieved finesse through every project, striving to win the trust of our

customers by exceeding their expectations…evolving as one of the largest

manufacturers of air springs in India. Today we are manufacturing and supplying

critical components in the domains of railways, defence and energy to a

distinguished clientele.

Stretching our horizon further we set up, in collaboration with Trelleborg Industrial

Anti-Vibration System, TIAVS a one-of-its-kind air suspension systems production

plant in Rajasthan, India.

We have accomplished yet another milestone by establishing our second

plant ‘Engineering Systems Division- an up to date manufacturing

facility. ESD will produce fabricated bogies for passenger coaches, electric and

diesel locomotives. It will also engineer fabricated precision

machining components for all heavy industries.

With our head office at Howrah and registered office in Kolkata, West Bengal, India

we have a structured distribution network across the country with comprehensive

warehousing facilities in Kolkata.

Our achievementThroughout the twenty years of our industrial endeavor, we gained maturity with the aid of our

strong values…, which we continue to cherish.

IntegrityRemaining true to our company principles and serving our customers with total responsibility.

QualityAchieving the finest benchmarks in the industry.

ExpertiseIncorporating and standardizing the best and the most efficient practices.

ProfessionalismMaking every penny count by delivering beyond commitments.

Ethical practicesEarning goodwill through fair and just business policies.

Customer serviceExceeding customer expectations and attaining their trust.

Our Values

Our corporate profile

Page 4: air spring manual

Ashika Commercial Private Limited, ACPL,Our lead company, manufactures air springs for railway rolling stock, precision engineering machine components,

and markets products of the UK based Trelleborg Industrial Anti-Vibration System, TIAVS.

ACPL has catered to the growing needs of the Indian Railways since 1993…

• Suspension system for railway rolling stocks and other vehicles

• Maintenance equipment for coach and wagon workshops

• Track maintenance equipment

RMC Power Recovery (I) Private Limited,Another important group company, is the sole distributor for UK based RMC Power Recovery Limited. It distributes

compressor-washing systems for gas turbines enhancing the performance of engines. The lists of clients include the

Indian Air Force, power, gas and oil sectors.

Our corporate structureWe signed a distribution agreement in 2001 with Trelleborg Industrial Anti-Vibration System, TIAVS the world

leader in vibration control mounts, for sales and marketing of their products in diverse market segments of India

including rail, defence and marine. By efficiently executing several TIAVS contracts for the Indian Railways, we

have been their largest distributor since 2003.

We are the sole distributors for the entire product range of Era-Contact Gmbh, Germany since November 2008.

We have also signed a distribution agreement with ZF SACH AG, Germany for their entire product range for the

rail segment in India.

Our distribution network

Page 5: air spring manual

Suspension Systems Division

For the first time in India, we commissioned a cutting-edge technology factory at RIICO Industrial Estate, in technical

collaboration with the UK based Trelleborg Industrial Anti-Vibration System, TIAVS, the world leader in vibration control

mounts.

Built on a sprawling 66,000 sqft campus our Suspension Systems Division is equipped with advanced machinery for

manufacturing superior quality Pneumatic Suspension Springs. It has hitech capability for machining metal parts and

assembling air springs. There is also an extensive testing faculty for applying stringent quality checks.

The air springs used in the secondary suspension stage in passenger vehicles of the Indian Railways are extremely critical

as they…

• Enhance passenger comfort levels

• Ensure that coaches run with minimum maintenance

• Increase the service life of a vehicle

• Reduce maintenance idle time

• Make the vehicle track-friendly

The highend Machine Shop at Silora caters to our in-house requirements as well as the metal components required by

our joint venture partner TIAVS. By exporting metal components to TIAVS we have achieved a significant cost reduction

for the final product in India.

Silora, Rajasthan, India

SL.NO. MACHINE DETAILS MODEL NO. MAKE QUANTITY CAPACITY

DETAILS OF MACHINERIES AT MACHINE SHOP

1 CNC TURNING CENTER SBCNC-60/1250 HMT 1 TURNING UP TO 850 MM DIA LENGTH 1000MM2 CNC TURNING CENTER DX350 JYOTI 1 TURNING UP TO 500 MM DIA LENGTH 750MM3 CNC TURNING CENTTRE FTC10, FTC20L& FTC 350XL FEELER 3 TURNING UP TO 500 MM DIA LENGTH 1100MM4 VERTICAL MACHINING CENTRE VMC850 JYOTI 1 BED SIZE 1000 MM X 550 MM X 600MM5 LATHE HI-TECH CHAITANYA 14 JOB UP TO 900 MM DIA6 UNIVERSAL MILLING MACHINE PACMILLXW6032A PAC 1 HORIZONTAL & VERTICAL MILLING 700 X 210 X 2507 RADIAL DRILL Z3040X8/1 PAC 2 DRILL CHUCK SIZE 40MM8 RADIAL DRILL 1 DRILL CHUCK SIZE 32MM9 HYDRAULIC PRESS KRDC 300/120 PRESWEL 1 CAP. 300 TON10 MIG WELDING MACHINE SKR-400 MOGORA 2 100 KG 400 AMP. & 200 KG 400AMP.11 BAND SAW CUTTING MACHINE 210 TCA MALWA 1 FULLY AUTOMATIC METAL CUTTING UP TO 210MM DIA12 AIR PLASMA CUTTING M/C MPT-16 TPI 1 CAN CUT UP TO 30MM THICK METAL13 CIRCULAR PLATE CUTTING M/C 1 CAN SHEARING PLATE UP TO 7 MM THICK14 HYDRAULIC BELLING PRESS RANGANI 1 15 BUFFING & SURFACE GRINDERS BOSCH 2

DETAILS OF EQUIPMENTS AT TESTING FACILITY

1 CMM MH-8 HEXAGON 1 BED SIZE 900 MM X 1200 MM X 800MM2 UNIVERSAL TESTING MACHINE AI-CTE40 ADINATH 1 LOAD V/S DEFLACTION TEST UP TO 40TON3 LEAK TEST EQUIPMENT IN HOUSE 6 5 PRESSURE TESTING MACHINE AI-CTE40 ADINATH 1 LOAD V/S PRESSURE TEST.6 GRANITE SURFACE TABLE BAGSONS 1 O' LEVEL 1000 X 1000 MM BED SIZE7 SPECTRO METER METAVISION-108 METAL POWER 1 M.S, S.S., C.I., S.G.I, & ALL OTHER ALLOY STEEL8 MEASURING INSTRUMENT MITUTOYO/ LOT VERNIER, DEPTH GAUGE, HEIGHT GAUGE

DETAILS OF MISC. EQUIPMENTS

1 D.G.SET OF 125 KVA CAP. CUMMINES 1 2 SERVO VLOTAGE STABLIZER LDPOWER 1 250 KVA CAPACITY3 EOT CRANE OSWAL 2 1000 KG CAPACITY4 MATERIAL HANDLING EQUIPMENTS LOT UP 3000 KG CAPACITY

DETAILS OF EQUIPMENTS INSTALLED AT SSD (AIR SUSPENSION MANUFACTURING FACILITY)

Page 6: air spring manual
Page 7: air spring manual

Engineering Systems Division

Our 2nd manufacturing facility, it is spread over a land area of 70,000 sqft, at RIICO Industrial Estate. The factory’s central

location makes it easily accessible. Equipped with state-of-the-art machinery and latest testing facilities, it is the only plant in

India to own a CNC Plano Miller amongst private fabricated bogie manufacturers. The plant is all set to produce fabricated

bogies for all passenger coaches with or without air springs, diesel and electric locomotives. The Engineering Systems Division

has the capacity to produce 1200-1500 bogies annually. We are in-process to obtain EN certification for welding process and

have also applied for IRIS and ISO certification.

Silora, Rajasthan, India

SL.NO. MACHINE DETAILS MODEL NO. MAKE QUANTITY CAPACITY

DETAILS OF MACHINERIES AT PRODUCTION SHOP

1 HYDRAULIC PRESS EM HP 300T ENERGY MISSION 1 4.5 METER BED, 300 TON2 CNC DOUBLE COLOMN MACHINING CENTRE SDM-5228 SANCO 1 5200 X 3000 X 1000 MM 3 HEAD STATION WITH 5 FACE AUTOMETIC HEAD. CAPABLE FOR JOB UP TO 7000MM LENGTH3 AUTOMATC SUBMERGED WELDING SET TORANDO SAW 1250 ADOR FONTECH 1 6 METER LONG GUIDE RAIL4 MIG WELDING MACHINE TORANDO 400 MIG ADOR FONTECH 3

DETAILS OF EQUIPMENTS INSTALLED AT ESD

SL.NO. MACHINE DETAILS MODEL NO. MAKE QUANTITY CAPACITY

5 ARC WELDING MACHINE FHOENIX 421 ADOR FONTECH 4 6 PLASMA PROFILE CUTTING MACHINE POWERMAX 45 HYPERTHERM 7 FIXTURE FOR SPECIAL PURPOSE WELDING 1 UP TO 6 METER8 FURNACE FOR STRESS RELIEVING INDAID ENGG ELECTRIC FIRE 6000 X 3000 X 2600MM TEMP. UP TO 650 DEGREE9 AUTO GEAR LATHE MACHINES PAC 5 JOB UP TO 1000 MM DIA10 JIG FIXTURES FOR WELDING & PLANNER LOT 11 SHEARING MACHINE MANU 1 8 MM X 1500MM12 RADIAL DRILL Z3040X16/1 & Z3040X8/1 PAC 3 UP TO 80MM13 SHOT BLASTING MACHINE AT 100-340-6W MEC SHOT 1 FOR JOB UP TO 6000 X 1500 X 3000 MM14# DEGREASING/DERUSTING PLANT/POWDER COATING 1 15 EDGE PREPARATION EQUIPMENT CHALLENGER-15 GBC ITALY 1 CAPAABLE FOR 35MM PLATE AT ANY DGREE16 CNC PLASMA CUTTING M/C TORNOCUT ADOR FONTECH 1 PLATE CUTTING UP TO 38MM WITH PLASMA AND 200 MM WITH OXYFUEL

DETAILS OF EQUIPMENTS AT TESTING FACILITY

1 UNIVERSAL TESTING MACHINE (UTM) ADINATH 1 60TON2 USFD EISNTEEN II DGS MODSONIC 1 3 HARDNESS TESTER ADINATH 1 4 SURFACE TABLE 1 BED SIZE 6000 X 33005^ MEASURING EQUIPMENTS MITUTOYO LOT DIGIMATIC VERNIER 0-1000, 0-600, MICROMETER 0-25, 75-100, HEIGHT GAUGE 0-450, 0-350, DIAL BORE 150-250, 250-4006 STATIC LOAD TESTING MACHINE IN HOUSE 1 CAPABLE UP TO 125 TONE7 IMPECT TESTING MACHINE ADINATH 1 8 MPI & DP TESTING 1

DETAILS OF MISC. EQUIPMENTS

1 SERVO VOLTAGE STABLIZER LDPOWER 1 350 KVA CAPACITY2^ MATERIAL HANDLING EQUIPMENTS LOT UP TO 5000 KG3 DG SET OF 380 & 160 KVA CUMMINS 2 POWER BACKUP 540 KVA4 COMPRESSORS TS10-120HT & SCREW TYPE ELGI 4 12KG PRESSURE , 420 LTR. CAPACITY5 EOT CRANE DEMAG GMBH 2 5 TONE 1 NO. & 10 TONE 1 NO.

Page 8: air spring manual
Page 9: air spring manual

Prod

ucts

Page 10: air spring manual
Page 11: air spring manual

email us at : [email protected] www.ashikacommercial.in

Registered Office4C Orbit, 1 Garstin Place

Kolkata 700 001West Bengal

T: +91 33 2210 7476

Head Office103/20, Foreshore Road

Howrah 711 102West Bengal

T: +91 33 2637 4400/01 F: +91 33 2637 4404

Suspension Systems DivisionPhase I, Plot No 221-223

RIICO Industrial Estate, SiloraKishangarh 305 802

RajasthanT: +91 1463 321901

Engineering Systems DivisionPhase 1, Plot No F48 - F50

RIICO Industrial Estate, Silora Kishangarh 305 802

RajasthanT: +91 1463 321902

Engineering Systems Division