aii33486 civic si fog light - discount honda accessories · © 2006 american honda motor co., inc....

© 2006 American Honda Motor Co., Inc. - All Rights Reserved. AII 33486 (0608) 1 of 14

INSTALLATIONINSTRUCTIONS

Accessory Application Publications No.

Issue Date

FOG LIGHTP/N 08V31-SVA-100A

2007 CIVIC SI

AUG 2006

All 33486

PARTS LIST

5 Wire tiesRight fog light

Left fog light

Right bracket

Left bracket

Switch harness

Fog light harness

Sub harness

Switch

Clip

4 Stepped screws

2 Washer screws

6 Self-tapping screws

Fuse (20 A)

Relay

5 Wire ties with clips

Template

Ground bolt

2 of 14 AII 33486 (0608) © 2006 American Honda Motor Co., Inc. - All Rights Reserved.

TOOLS AND SUPPLIES REQUIREDPhillips screwdriverFlat-tip screwdriverRatchet10 mm SocketDrill3 mm and 10 mm Drill bitPushpinUtility knifeGlovesEye protection (face shield, safety goggles, etc.)FileMasking tapeScissorsBlanketShop towel5 mm Hexagon wrench

6613010T

FOG LIGHTHARNESS

LEFT FOG LIGHT

SUBHARNESS

RELAY

SWITCH

SWITCHHARNESS

RIGHTFOG LIGHT

Illustration of Fog Lights installed on the vehicle


5311320T

FRONTBUMPER

MASKINGTAPE5311021T

RADIATORCOVER EXPANSION

CLIP

CLIPS (2) (Draw out the

clip verticallyagainst thepanel surface.)

PANEL

4. With the help of an assistant, remove the frontbumper (six clips, two screws and four bolts). Setthe front bumper on a blanket.

INSTALLATION

Customer Information: The information in thisinstallation instruction is intended for use only byskilled technicians who have the proper tools,equipment, and training to correctly and safely addequipment to your vehicle. These proceduresshould not be attempted by “do-it-yourselfers.”

1. Make sure you have the anti-theft code for theradio, then write down the frequencies for thepreset buttons.

2. Disconnect the negative cable from the battery.

3. Remove the radiator cover (four clips).

5. Apply masking tape to the front bumper around theleft fog light area.

6613061TCLIPS (6)

SCREWS (2)

FRONTBUMPER

BOLTS(2)

BOLTS(2)


5311050T

SCISSORS

TEMPLATE

5311042T

Cut outthe areafrom thebumper.

UTILITYKNIFE

FRONT

FRONTBUMPER

Carefully cut in theareas shown.

5311071T

DRILL(3 mm 10 mm)

MARKFRONTBUMPER

5311061T

PUSHPIN

TEMPLATE(L side)MASKING TAPE

FRONTBUMPER

6. Using a utility knife, and working from the front ofthe bumper, carefully cut out the front bumper inthe area shown. Take care not to damage thefront bumper. Remove any burrs from the edgesof the hole.

9. Tape the template marked “L” to the inside of thefront bumper below the left fog light opening. Usinga pushpin, pierce the bumper through the mark inthe template.

7. Repeat steps 5 and 6 to cut the bumper for theright fog light.

8. Using scissors, cut out the template. The template“L” is the mirror image of the template “R.”

10. While wearing eye protection, drill a 10 mm holethrough the bumper at the marked location. Firstdrill with a 3 mm drill bit and finish with a 10 mmdrill bit.

11. Repeat steps 9 and 10 to mark and drill the rightside of the front bumper.


12. Position the left bracket on the left fog light, andinstall the two stepped screws and one washerscrew. Tighten the screws securely.

15. Route the fog light harness along the inside of thefront bumper, and plug in the 2-pin connectors intothe fog lights.

13. Inside the front bumper, slide the left fog light intothe cutout you made, and secure it with threeself-tapping screws.

14. Repeat steps 12 and 13 to install the right foglight.

16. Secure the clips attached to the fog light harnessto the left and right fog light brackets.

17. Loosely install five wire ties with clip on the foglight harness.

18. Align the five wire ties with clips with the verticalribs of the front bumper as shown, and tighten thefive wire ties with clips securely.

5311102T

RIGHTBRACKET

FOG LIGHTHARNESS2-PINCONNECTOR

CLIP

CLIP

FRONT

FRONTBUMPER

WIRE TIEWITHCLIPS (5)

WIRE TIE WITH CLIP (Aligning with vertical

ribs, secure the wireties with clips to thebumper.)

VERTICALRIB

FRONT

WASHERSCREW

STEPPEDSCREWS (2)

5311080T

LEFT FOG LIGHT

LEFTBRACKET

5311091T

SELF-TAPPINGSCREWS (3)

FRONTBUMPER

LEFT FOG LIGHT


5311110T

CLIPFOG LIGHT HARNESS2-PIN CONNECTOR

RIGHTBRACKET

5307112T

WASHERRESERVOIRTANK

BOLT(Loosen)

BOLT(Loosen.)

BOLT

5307121T

VEHICLEHARNESS

1-PINCONNECTOR

BLUE TAPE(Remove.)

SUB HARNESS

SUBHARNESS

GROUNDTERMINAL

5311301T

WASHERRESERVOIRTANK

VEHICLEFRAME

VEHICLEPANEL GROUND

BOLT

19. Slide the clip onto the 2-pin connector of fog lightharness and secure the connector to the rightbracket.

21. Locate the 1-pin connector blue-taped to thevehicle harness and remove the blue tape to freethe 1-pin connector. Plug the 1-pin connector youjust freed into the 1-pin connector from the subharness.

20. Remove one bolt from the washer reservoir tankand loosen the two bolts.

22. Route the sub harness between the washerreservoir tank and vehicle panel and route it asshown.

23. Secure the sub harness ground terminal to thevehicle frame using a ground bolt.


5202191T

KEY

OPENERLOCKCYLINDER

SELF-TAPPINGSCREW

COVERRETAININGTABS (6)

TRUNK LID/FUEL FILLDOOR OPENER

LEFT FRONTDOOR SILL TRIM

FRONT

5311351T

CLIPS (6)

RETAININGTAB

HOOK

5311140T

FRONTBUMPER

FOG LIGHTHARNESS2-PINCONNECTOR

SUB HARNESS2-PIN CONNECTOR

5311131T

WIRETIE

CLIP

SUB HARNESS

VEHICLEFRAME

24. Secure the two clips from the sub harness to thevehicle frame. Secure the sub harness to thevehicle harness using two wire ties.

28. Remove the cover from the trunk lid/fuel fill dooropener (six retaining tabs), and remove one self-tapping screw.

27. Reinstall the front bumper.

29. Using the ignition key, unlock the opener.

30. Raise the front side of the left front door silltrim (six clips, retaining tab and hook).

25. Reinstall the washer reservoir tank.

26. Plug the 2-pin connector from the sub harness intothe 2-pin connector of the fog light harness.


5202220T

WEATHERSTRIP CLIPS (2)

LEFTKICKPANEL

5311370T

STUD BOLT

UPPERCLIP

FOOTRESTLOWERCLIP

HEXAGONWRENCH

5202112T

CLIPS (2)

DRIVER’SDASHBOARDUNDER COVER

KNOB

5202121T

DRIVER’SDASHBOARDLOWER COVER

CLIPS (8)

31. Remove the footrest.

• Using a hexagon wrench, remove the lowerclip from the stud bolt.

• Using a flat-tip screwdriver, remove the upperclip from the stud bolt.

33. If equipped remove the driver’s dashboard undercover (turn the lock knob 90° counterclockwise,and release the two clips and pin).

32. Pull away the weatherstrip from left kick panel andremove the left kick panel (two clips).

34. Remove the driver’s dashboard lower cover (eightclips).


35. Lower the tilt lever, and pull the steering wheeltoward you. Insert a flat-tip screwdriver along theguide of the column lower cover, and pry theretaining tab of the column upper cover.

36. Push on the column lower cover in the area shownto separate the column upper cover from thecolumn lower cover (two retaining tabs). Pull up toremove the column upper cover (two hooks).

6608050T

COLUMNUPPERCOVER

HOOKS(2)

TILT LEVER

COLUMNLOWERCOVER

RETAINING TABS (2)

RETAININGTAB

FLAT-TIPSCREWDRIVER

GUIDE

Push.

5308530TSELF-TAPPINGSCREW

SCREW

COLUMNLOWERCOVER

37. Remove the column lower cover (two self-tappingscrews and one screw).

5307170T

WHITE/RED TERMINAL

BLUETERMINAL

Harness SideView

SWITCHHARNESSTERMINAL

SWITCHHARNESS

WHITECONNECTOR

LOCK LEVER

5307163T

FUSEBOX COVER

Push.

GREEN CONNECTOR

WHITE CONNECTOR

BLUE CONNECTOR

Slide.

VEHICLE’SWHITE 34-PINCONNECTOR

Push.

Push.

RETAININGTAB

LOCKLEVER

38. Remove the vehicle’s green 42-pin connector,white 34-pin connector and the blue 21-pinconnector from the fuse box by pushing theretaining tab and raising the lock of the respectiveconnectors. Return the lock on the vehicle white34-pin connector and remove the cover by slidingit.

39. Insert the white/red and blue terminals from theswitch harness into the vehicle white 34-pinconnector.

40. Reinstall the vehicle connectors.


5307202T

SWITCHHARNESS

VEHICLE 1-PINCONNECTOR

SWITCH HARNESS 1-PIN CONNECTOR

43. Locate the 1-pin connector blue-taped to thevehicle harness. Plug the 1-pin connector into the1-pin connector of the switch harness.

44. Secure the switch harness to the vehicle harnessand vehicle knee bolster with three wire ties in theareas shown.

5307212T

VEHICLEHARNESS

WIRE TIE

VEHICLE KNEEBOLSTER

WIRE TIESWITCHHARNESS

5307180T

VEHICLE KNEEBOLSTER

SWITCHHARNESS

41. Route the switch harness above the vehicle kneebolster.

42. Plug the relay into the switch harness relay block,then slide the relay block onto the vehicle bracketstay.

5307192T

RELAY

VEHICLEBRACKET STAY

SWITCHHARNESSRELAYBLOCK

SWITCHHARNESS


5307222T

SCREW

STEERING

SWITCH

SWITCH

VEHICLE12-PINCONNECTOR

RETAININGTAB

45. Lower the tilt lever and pull the steering wheeltoward you.

46. Turn the steering wheel 90° counterclockwise.

47. Remove the vehicle 12-pin connector from theswitch. Remove the two screws from the switch.While pushing the retaining tab, remove theswitch.

5307231T

SCREW

SWITCH

VEHICLE12-PINCONNECTOR

SWITCH

48. Install the new switch provided where the oldswitch was removed. Then plug the vehicle 12-pinconnector to the new switch. Replace the vehicleharness.Do not install the switch while holding thelever.


54. Reset the clock, and reset the radio stationpresets.

To raise.To lower.

AIMINGADJUSTMENTSCREW

5311251T

5307240T

Front View

FUSELOCATION“6”

20 AFUSE

FUSEBOX

49. Install the 20 A fuse into the fuse box in thelocation shown.

50. Check that all wire harnesses are routed properlyand all connectors are plugged in.

51. Reinstall all removed parts. Do not reinstall theoutboard bumper bolts at this time.

52. Reconnect the negative cable to the battery.

USE AND CARE

HOW TO OPERATE FOG LIGHTS

NOTE: The fog light lenses can cloud when the outsidetemperature is cold; this is normal and should go awayin warm weather.

• Turn the light switch to the “ ” position (headlightson low beam).

• Make the fog light switch on (indicator is on).

• If the fog light don't come on, check the fuse and allthe connectors, including the ground cable.

FOG LIGHT AIMING ADJUSTMENT

53. Adjust the fog light:

• Adjust the aim according to local laws andregulations.

• To adjust, turn the aiming adjustment knob inor out until the correct aim is obtained.


5311270T

FOG LIGHT

CONNECTOR

BULB

BULB REPLACEMENT

1. Remove the six clips and bumper bolt from thebottom of the front bumper, then pull down theunder cover and inner fender.

2. Disconnect the fog light connector by accessing itfrom the center side of the vehicle.

3. Remove the bulb.

6613070T

BUMPERBOLTPull

down.

INNERFENDER

UNDERCOVER

CLIP (6)

BULB

FOG LIGHT

5311280T

4. Install the new bulb and socket to the fog light.

• Use only a genuine Honda halogen light bulb ofspecified wattage.

Rating: 12V 55W H11 Halogen Light Bulb P/N33165-S5A-003

• Do not touch the bulb. Oily or greasysubstances on the bulb can shorten its servicelife due to the heat produced when the bulb isturned on. If the bulb is accidentally touched,wipe it clean with a soft cloth that has beendampened with a denatured alcohol or a milddetergent solution.

• Align the tab on the fog light with the cutout inthe bulb when installing the new bulb. If notaligned, the fog light may annoy oncomingdrivers.

5. Reinstall the removed parts in the reverse order ofremoval.

• Check that the wire harnesses are not pinched.

• Be sure to tighten the self-tapping screw andbolts securely.

6. Check the operation of the fog light; adjust theaiming if necessary.

CIRCUIT DIAGRAM

<Si model>


5307292T

MULTIPLEXINTEGRATEDCONTROLUNIT

UNDER-DASH FUSE/RELAY BOX

BLK

COMBINATIONLIGHT SWITCH

FOGLIGHTSWITCH0=OFF1=ON

0 1

PUR

BLUBLU

BLK

RIGHTFRONTFOG LIGHT

RELAY

WHT/RED

FOG LIGHTFUSE 20A

HEADLIGHT SWITCH

Low HiOFF

ONFOG

LIG

HT

SWIT

CH OFF - - - -

- - -

BLK BRN BROWNBLACK

YEL ORN ORANGEYELLOW

BLU PUR PURPLEBLUE

GRN GREEN

RED

PNK PINK

RED

WHT

GRY GRAY

WHITE

LT BLU

LT GRN LIGHT GREEN

LIGHT BLUE

UNDER-HOOD FUSE/RELAY BOX

BATTERY 100 A 80 A

LEFTFRONTFOG LIGHT

aii33486 civic si fog light - discount honda accessories · © 2006 american honda motor co., inc....

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