alstom hrvatska 0608
TRANSCRIPT
POWER SERVICE
Hrvatska
2008
Opća prezentacija
ALSTOM © 2007. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.
Agenda
Uvod 1-24
Inženjering 25-43
Proizvodnja 44-83
Servis 84-105
Kupac 106-111
Alstom grupaKarlovac tvornicaPovijest ukratkoOrganizacija
Razvoj suradnjeProjektiAlati i metodePrimjeri CATIA dizajna
Strojna obradaZavarivanjeMontažaLopatice
OrganizacijaInženjeringRadionicePotpora Alstom grupe
Suradnja sa kupcemPoslovni sustav
ALSTOM © 2007. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.
• preko 76.000 zaposlenih u više od 70 zemalja svijeta
• prihod 2007/2008- 16,9 milijardi €
Radimo ono što kažemo,
Govorimo ono što mislimo,
Učinit ćemo to još danas,
A sutra ćemo to napraviti još bolje.
Ono što radimo čini nam
zadovoljstvo.
Alstom grupa
ALSTOM © 2007. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.
Alstom grupa općenito
-Sjeverna Europa- Sjeveroist.-jugoist. Azija- Indija- Australija
ALSTOM
TRANSPORTPOWER
Power SystemsPower ServiceWalter Graenicher
-Sjeverna i srednja Amerika (NAFTA)
Power Service Regija 1
(PS1)
John Crean
- Kontinentalna Europa- Afrika
Power Service Regija 2
(PS2)
Marcel Mueller
Power Service Regija 3
(PS3)
Hans-Peter Meer
Power Service Regija 4
(PS4)
Nirmal Jha
- Jugoistočna Europa- Bliski istok- Južna Amerika
ALSTOM © 2007. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.
Volumen zaprimljenih narudžbi 2007 /2008: € 23.5 bn
Podjela volumena prema aktivnostima
Transport
€ 7,5 bn
Power Systems
€ 11,6 bn
Power Service
€ 4,4 bn
50%
31.9%18.7%
49.4%
ALSTOM © 2007. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.
N°2 – Željeznički promet
N°1 brzi i
super-brzi vlakovi
N°2 urbani transport(metroi & tramvaji)
N°3 - Energetika
N°1 elektrane ključ u ruke
N°1 ekološka opremaN°1 hidro postrojenja
N°1 servisiranje elektroprivreda
Alstom isporučuje 25% kapaciteta za proizvodnju električne energije u svijetu
Pozicija na tržištu
ALSTOM © 2007. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.
Institucionalniinvestitori
59%
Individualnidioničari
15%
Zaposlenici
1%
Bouygues
25%
Distribucija vlasništva ALSTOM grupe
ALSTOM © 2007. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.
Regija 1Regija 2Regija 3Regija 4
ALSTOM Karlovac
ALSTOM grupa
ALSTOM © 2007. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.
Osnovne djelatnosti
9
• Dvije ključne djelatnosti
Transport
Energetika
ALSTOM © 2007. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.
No. 1 za parne turbine, generatore, i postrojenja po sistemu “ključ u ruke”
No. 3 za velike plinske turbine
N° 1 u kotlovima, sustavima za zaštitu okoliša, hidro- turbinama i generatorima
Najkompletniji i konkurentan opseg potrebnih tehnologija
10
Power Systems
ALSTOM © 2007. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.
N° 1 za super-brze vlakove, nagibne vlakove i pogonske sustave vlakova
N° 2 za vlakove u metroima, tramvaje, dvoetažne vagone, signalizaciju i regionalne vlakove
Faktori rasta: Urbanizacija Briga o okolišu Podugovaranje
usluga 11
Transport
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•N° 1- tržišni udio
•Najveća instalirana flota opreme
Faktori rasta:
•Rastući trend ugovaranja servisa i održavanja opreme od strane vlasnika postrojenja
12
Power Service
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• Više od 100 godina i 700,000 MW iskustva u svim područjima koja se odnose na elektrane i proizvodnju električne energije
Nedostižno iskustvo bez premca
Power Service
ALSTOM © 2007. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.
Modeli upravljanja imovinom
Naručitelji
procjene stanja,dijagnostika i praćenje, modernizacije, poboljšanja
dijelovi, revizije, remonti itehničke usluge
ukupno održavanjeelektrane
održavanje
paketaopremeremonti irezervnidijelovi
upravljanje održavanjem,servisni ugovori,vođenje i održavanje
Isporučitelj sveukupnih usluga održavanja
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Karlovac
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• 1949 Početak proizvodnje parnih turbina u Karlovcu• 1951 Licenca De Laval (brodske turbine do 45 000 HP)• 1953 Licenca De Laval (parne turbine do 2,5 MW)• 1955 Prva parna turbina u funkciji (12,5 MW)• 1956 Licenca AEG (parne turbine do 65 MW)• 1978 Konstrukcija po API 621 standardu• 1982 Licenca BBC (parne turbine do 1 200 MW)• 1985 Dovršena nova tvornica za proizvodnju velikih parnih turbina• 1991 Pridruženje ABB Grupi kao ABB Tvornica energetskih postrojenja • 1994 Certifikat ISO 9001 • 1999 Spojeni ABB i ALSTOM Power• 2000 Tvornica u Karlovcu član ALSTOM Power• 2001 Pridruženje ALSTOM Grupi kao ALSTOM Power d.o.o.• 2003 Novo ime - ALSTOM HRVATSKA d.o.o.• 2003 Certifikat ISO 14001• 2005 Certifikat OHSAS 18001 – Zaštita na radu i zaštita zdravlja zaposlenika• 2006 Certifikat Poslodavac Partner
Povijest
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1970.
Tradicija
80-e 90-e
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Korana
Kupa
Mrežnica
Dobra
Grad ugodan za život
ALSTOM © 2007. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.
ALSTOM Hrvatska – 60 godina
2006 – 15 godina od privatizacije
1949 – Početak proizvodnje parnih turbina
1956 – AEG licenca do 65 MW
1982 – BBC licenca za parne turbine do 1200 MW
1991 ABB Tvornica energ. postrojenja
2000 - servisna tvornica
2009 – 60 godina !!!
ALSTOM © 2007. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.
Lokalni Servisni Centri (LSC)
• Operativne jedinice sa lokalnim resursima i prodajnom mrežom
• LSC zaduženi su za primarne kontakte sa našim kupcima
Izvršni Servisni Centri (SEC)
• Operativne jedinice sa centraliziranim know-how za proizvod, dio postrojenja ili cijelo postrojenje
• SEC imaju odgovornost za izvedbu ugovorenog opsega posla
Karlovac – LSC & SEC
Usluga na “kućnom pragu” kupca
ALSTOM © 2007. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.
Predsjednik Uprave
Damir Vranić
Upravljanje financijama Božena MejaškiQA &EHS upravljanje Božidar Cvitković
Logistika Dinko PerkovićUpravljanje ljuds. potencijalima Božidar CvitkovićIT & ERP podrška Željko KatalinićRazvoj poslovanja./ Upr. rizikom Slavko Valentić
Servisni Inženjering
Milorad Musulin
Servisna Proizvodnja
Dražen Škrtić
Lokalni Servisni Centar
p.p. Slavko Valentić
Koordinacija sa SEC BadenDarko Rendulić
ALSTOM Hrvatska
Koordinacija sa ključnim kupcimaZdenko Jugović
ALSTOM © 2007. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.
PRIHOD 2007/2008: 37,7 milijuna €
ZAPOSLENI: 680
VIZIJA:
postati vodeći i odabrani davatelj usluga za:
• inženjerska rješenja i kreiranje proizvodnog programa za energetske
sustave
• servisna rješenja za pripadajuće tržište energetike
ALSTOM Hrvatska
ALSTOM © 2007. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.
Agenda
Uvod 1-24
Inženjering 25-43
Proizvodnja 44-83
Servis 84-105
Kupac 106-111
Alstom grupaKarlovac tvornicaPovijest ukratkoOrganizacija
Razvoj suradnjeProjektiAlati i metodePrimjeri CATIA dizajna
Strojna obradaZavarivanjeMontažaLopatice
OrganizacijaInženjeringRadionicePotpora Alstom grupe
Suradnja sa kupcemPoslovni sustav
ALSTOM © 2007. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.
Servisni inženjering
KonstrukcijaGT & ST
Pomoćni sustaviPostr. plinskih turb.
TGT podrška
KontrolingProdaja i upravljanje
projektima
Pomoćni sustavi
CSAT D podrška
Konstrukcija iproračun
CSAP Dpodrška
CSB podrška
TGNE M podrška
CSAT O podrška
TSD podrška
Termoenergetska postr.Razmještaj i cjevovodi
Termički blok 1
Standardi i procesi
Komora izgaranja
Mehanički integritet
InstrumentacijaTGEM podrška
Servisni inženjering
RECO Konstrukcija
Termički blok 1
ALSTOM © 2007. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.
2008
1991
KLC BADEN
tehnička znanja
stručnost
44 inženjera
160 inženjera
Servisni inženjering
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Projekti
Mehanička oprema
Parne i plinske turbine - protočni dio, kućišta, komore izgaranja, ležajevi, brtve
Hidraulički sustavi za upravljanje i regulaciju Reduktori Pomoćni sustavi parnih i plinskih turbina Cjevovodi Temeljne ploče, čelične konstrukcije
Građevinski dio
Zgrade i noseće konstrukcije unutar energetskog otoka Temelji za opremu i objekte
Servisni inženjering
ALSTOM © 2007. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.
Projekti
Električna oprema
Sustavi generatora, sabirnice, generatorski prekidači Transformatori NN, SN, V razvod i oprema Razvodni ormari i kablovi Mjerna oprema
Kontrola i instrumentacija
Regulacijska i nadzorna oprema ( ALSPA P320, Procontrol, Egatrol) Oprema za mjerenje i signalizaciju
Servisni inženjering
ALSTOM © 2007. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.
Raspoloživi alati i metode Umreženi informatički sustav - serveri,
osobnaračunala i grafičke stanice
MS Office za baze podataka i planiranje ACAD za konstruiranje CATIA v4 i v5 za konstruiranje parnih i
plinskihturbina
PDMS za projektiranje rasporeda opreme icjevovoda
AUCOPLAN za izradu logičkih dijagrama ALGOR i ABAQUS za proračune mehaničkog
integriteta metodom konačnih elemenata ROHR2 za proračune naprezanja i
elastičnosticjevovoda i proračune oslonaca
LICAD i WITZENMANN za planiranje i odabir cjevnih oslonaca
MATHCAD za konvencionalne proračune
Servisni inženjering
ALSTOM © 2007. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.
• proračuni mehaničkog integriteta
• dokumentacija za plinske turbine
Servisni inženjering
ALSTOM © 2007. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.
Rekondicioniranje strukturnih dijelova
GT13 DM/E
CVC1
CVC2
EV SEV
GT 24/26
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Inženjering
Modeli lopatica konstruirani Com Tool-om
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Proračun životnog vijeka komponenti plinskih turbina
ALSTOM © 2007. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.
Najveći CATIA korisnik u Hrvatskoj & Sloveniji
Turbinsko kućište 2
Ulazno kućište kompresora sa poklopcem ležaja Kućište
kompresora
Turbinsko kućište 1
CATIA V5
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Servisni inženjering
ALSTOM © 2007. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.
• Parna turbina 66 MW – konstrukcija i dizajn ALSTOM Karlovac
Primjeri PDMS dizajna
ALSTOM © 2007. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.
RotorLP kućište
Lopatice rotora
HP/IP kućište
Diafragma
Lopatica rotora
• Parna turbina 66 MW
Primjeri CATIA dizajna
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Analiza naprezanja metodom konačnih elemenata pri 3000 o/min
• Lopatica rotora
Primjeri CATIA dizajna
ALSTOM © 2007. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.
Analiza naprezanja metodom konačnih elemenata pri 3000 o/min
• Noga lopatice rotora
Primjeri CATIA dizajna
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• Lopatica rotora
Drugi oblik rezonancije na f=588 Hz
Primjeri CATIA dizajna
ALSTOM © 2007. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.
Primjeri CATIA dizajna
CAD CAM
Alat
Put alata
Presjek lopatice
Strojna obrada lopatice rotora
Nacrt lopatice rotora
ALSTOM © 2007. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.
Agenda
Uvod 1-24
Inženjering 25-43
Proizvodnja 44-83
Servis 84-105
Kupac 106-111
Alstom grupaKarlovac tvornicaPovijest ukratkoOrganizacija
Razvoj suradnjeProjektiAlati i metodePrimjeri CATIA dizajna
Strojna obradaZavarivanjeMontažaLopatice
OrganizacijaInženjeringRadionicePotpora Alstom grupe
Suradnja sa kupcemPoslovni sustav
ALSTOM © 2007. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.
Proizvodnja
Servisna proizvodnja
Priprema proizvodnje
Radionice Proizvodnja lopatica
Kontrola kvalitete
Tehnologija Strojna obrada
Montaža
Zavarivanje
Interni transport
Interno održavanje
Dimenzionalna kontrola
Nerazorna ispitivanja
CAD&CAM
Kontrola poslovanja
Priprema proizvodnje
lopatica
Radionica lopatica
Kontrola kvalitetePlaniranje
Rekondicioniranje
Tehnologija
Radionica
ALSTOM © 2007. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.
Proizvodne aktivnosti
• Strojna obrada
• Zavarivanje
• Proizvodnja lopatica
• Montaža
Maksimalni kapacitet dizanja jedne
komponente 250 t
Proizvodnja
ALSTOM © 2007. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.
Proizvodnja
Strojna obrada
• Teška strojna obrada
- lijevani, zavareni i kovani rotacioni i statorski dijelovi velikih gabarita
- za opremu u energetskim objektima, metalurgiji i ostalim velikim postrojenjima, težine do Q=150 t
ALSTOM © 2007. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.
• Srednja i laka strojna obrada
- rotacione i statorske komponente svih tipova i oblika; izrađene iz
čeličnih materijala - kovani, lijevani i zavareni rotacioni i statorski dijelovi - težina do Q=20 kg za potrebe opće gradnje rotacionih
strojeva - težina do Q=500 kg za opću gradnju rotacionih strojeva - toplinska obrada, do težine Q=30 t za gradnju rotacionih
strojeva u energanama i industrijskim pogonima
•Brušenje i oštrenje
- svi tipovi i oblici standardnog i specijalnog alata za glodanje
Proizvodnja
ALSTOM © 2007. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.
Proizvodnja
Vrsta kapaciteta Raspoloživost kapaciteta
efek. sati / godina
• Teška strojna obrada 26.800
• Srednja i laka strojna obrada 29.500
• Proizvodnja lopatica 68.500
• Zavarivanje (bravarski i zavarivački radovi) 26.200
• Montaža 28.300
• Rekondicioniranje 26.500
Total: 306.800 h
ALSTOM © 2007. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.
Proizvodnja
CNC - horizontalna tokarilica MFD
• Max. promjer obrade
D = 2 500 mm
• Max. duljina obrade
L = 10 000 / 11 800 mm
• Max. težina predmeta obrade
Q = 80 000 kg
• Tip upravljanja:
SINUMERIK - 8T - Siemens
• Obrada rotora parne turbine
ALSTOM © 2007. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.
Proizvodnja
CNC - jednostupna vertikalna tokarilica
-SCHIESS - 63 DV
•Max. promjer obrade
D = 6 500 / 12 000 mm
•Max. visina obrade
H = 7 500 mm
•Max. težina predmeta obrade
Q = 225 000 kg
•Tip upravljanja
SINUMERIK - 8MC - Siemens• Obrada GT ispušnog kućišta
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Proizvodnja
CNC - jednostupna vertikalna tokarilica
-SCHIESS - 40 DV
• Max. promjer obrade
D = 3 200 / 5 000 mm
• Max. visina obrade
H = 3 600 mm
• Max. težina predmeta obrade
Q = 100 000 kg
• Tip upravljanja:
SINUMERIK - 3T - Siemens• Nosač kompresorskih lopatica – GT26
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Proizvodnja
CNC – horizontalna bušilica/glodalica- SCHIESS - 225 / 140 TDV
• Max. horizontalni pomak
L = 17 900mm
• Max. vertikalni pomak
H = 6 000mm
• Promjer vretena
D = 225mm
• Veličina radnog stola
5 000 x 5 000mm
• Max. težina predmeta obrade
Q = 150 000kg
• Tip upravljanja
SINUMERIK - 8MC - Siemens
• LP unutrašnje kućište NE
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CNC - horizontalna bušilica/glodalica - SCHIESS - FB 180 / 45 TDV
• Max. horizontalni pomak
L = 8 000 mm
• Max. vertikalni pomak
H = 4 000 mm
• Promjer vretena
D = 180 mm
• Veličina radnog stola
2 800 x 2 800 mm (4 150 x 4 150 mm)
• Max. težina predmeta obrade
Q = 45 000 kg
• Tip upravljanja:
SINUMERIK - 8MC - Siemens
Proizvodnja
• GT ispušno kućište
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Proizvodnja
CNC - portalna glodalica WALDRICH COBURG
• Max. širina obrade S = 4 000 / 5 000 mm
• Max. visina obrade H = 3 870 mm
• Max. duljina obrade L = 12 000 mm
• Veličina radnog stola 2 x 6 000 x 4 000 mm
• Max. težina predmeta obrade
Q = 2 x 150 000 kg
• Tip upravljanja: SINUMERIK - 8MC - Siemens
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CNC – horizontalna bušilica / glodalica
RAPID 2 R/12 WOTAN 1500
Promjer radnog vretena D= 130 mm 4 osi x= 2000 mm, y= 1600 mm w= 1250 mm, z= 800 mm Veličina radnog stola 1600 × 1600 mm Nosivost Q= 12 000 kg
Proizvodnja
ALSTOM © 2007. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.
Vertikalna pila za razrezivanje
Za rezanje segmenata na čeličnim prstenovima
Vanjski promjer D= min 1300 mm, max
2500 mm
Proizvodnja
ALSTOM © 2007. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.
Automat za TIG navarivanje sa
mehaniziranim doturom žice za
zavarivanje
Izvor struje 350 AC/DC Portal x= 2700 mm, y= 3000 mm Pozicioner nosivosti Q= 3 000 kg Max. promjer radnog komada D= 2600 mm
Proizvodnja
ALSTOM © 2007. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.
• Radionica lopatica
Proizvodnja
ALSTOM © 2007. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.
CNC - 4 osni obradni centar HELLER BZU -07
Max. pomak radnog stola X = 630mm
Max. pomak radnog vretena Y = 500mm
Max. pomak radnog stola Z = 560mm
Područje okretanja radnog stola B = 360°
Veličina radnog stola LxS = 500x400mm
Max. nosivost radnog stola Q = 1000 kg
Konus prihvata alata ISO 40
Max. promjer alata D = 120mm
Max. duljina alata L = 300mm
Spremnik alata Upravljanje - UNI PRO 80C - Siemens
Proizvodnja
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CNC – 5 osni obradni centar STARRAG - HX151
Max. duljina obrade L= 837 mm Max. širina obrade S= 400 mm Instalirana snaga: 23 kW Područje zakreta radnog
vretena: 45° Broj vretena: 1 Konus prihvata alata: HSK A-
63 Spremnik alata
Proizvodnja
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FARO ARM
Prenosivi 3-D mjerni uređaj
Max. promjer mjerenja unutarnji
D= 3200 mm Promjer mjerenja vanjski D= 3000 mm Visina mjerenja do H= 2500 mm Točnost mjerenja +/- 0,038 mm
Proizvodnja
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CNC – mjerni uređaj Zeiss CALYPSO
Max. pomak radnog stola X = 800 mm Max. pomak vretena
Y = 1000 mm Max. pomak radnog stola Z = 600 mm VAST-XT sistem head Max. nosivost radne ploče
Q = 700 kg Spremnik alata
Proizvodnja
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PLANOVI RAZVOJA I RASTA
2006. Investirano u četiri nova 5-osna CNC stroja za proizvodnju lopatica vrijednosti 3 M€
2007. Početak rada na rekondicioniranju strukturnih dijelova plinskih turbina
Proizvodnja
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Bravarsko-zavarivački radovi
•Bravarski radovi
•Razni tipovi kućišta
•Srednje i velike dimenzije; proizvedeni iz ugljičnih čelika, nisko-legiranih čelika i nehrđajućih čelika
•Zavarivanje tehnikama SMAW, GMAW i SAW
• Obrada rotora generatora
Proizvodnja
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Bravarsko-zavarivački radovi
Specifična zavarivanja; zavarivanje brtvenih dijelova na stelitnoj osnovi i metaliziranje okruglih površina u struji vrućeg zraka
Elektro-otporna toplinska obrada raznih dijelova i oblika do težine Q=10 000 kg
Proizvodnja
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Montaža
•Demontaža, remonti i retrofit energetskih postrojenja, metalurške i procesne opreme
•Testiranje opreme za mehaničko-hidrauličko upravljanje
• Montaža parne turbine 66MW Zagreb
Proizvodnja
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Montaža
Montaža lopatica na rotore i statore turbo-strojeva
(turbine, kompresori)
Proizvodnja
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Montaža
Balansiranje rotora i diskova do n=300 RPM i Q=500 do 100.000 kg sa max. dužinom do L=10 m i max. promjerom do D=5.5 m
• Balansiranje rotora parne turbine
Proizvodnja
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Proizvodnja lopatica
• Lopatice za parne turbine
• Kompresorske lopatice za
plinske turbine
• Izrada iz visoko kvalitetnih
čeličnih šipki i profila
• Lopatice kontinuiranog i
diskontinuiranog profila lista
• Oblici noge: “T”, duplo “T”,
“jela”i ostali oblici
• Dužina listova L=20 do 1 200 mm
• Bandaže - zakovane, integralne ili
slobodne
Proizvodnja
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Proizvodnja
CHIRON 2000
5-osna glodalica za proizvodnju lopatica
proizvodnja 1 lopatice – 28 min 22 sec putanja alata: x-2000 mm, y-500 mm,
z-550 mm broj izmjenjivih alata: 40 visoko brzinsko i visoko produktivno
rezanje (glodanje) brzina okretanja vretena: 20 -12000
okr/min automatiziran proces SIEMENS CNC – control 840D ALSTOM – 3 stroja u radionici lopatica još 1 stroj u nabavi !!!
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Tehnička priprema
Radionice
BPM model TDMWalterToollib
Visoki modularni regal
Identifikacija alata
Tool data
Prednamještanje alata
Alat Alat
3D mjerni uređaj
Mjerni programCADCATIA V4.2.2
CAMNC Blade
Clever modul
Podaci o alatu
Alat
Chiron M2000
Simulacija procesa obrade“Vericut”
NC Data file
NC Data fileBPM modeli
Nacrti
3D skeniranje
3D modeli
Implementacija Chiron tehnologije
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Lopatice – volumen & plan
0
10000
20000
30000
40000
50000
60000
2000 2001 2002/3 2003/4 2004/5 2005/6 2006/7 Plan
PTS PS
Lopatica / godišnje
Povećanje proizvodnje korištenjem najmodernije tehnologije
• 2000 - 2004/5: 28’000 kom.
• Aktualno 2005/6: 32’000 kom.• povećanje zaposlenika
• Plan 2006/7: 42’000 kom.• veća produktivnost
• Budućnost: 58’000 kom.• zamjena preostalog zastarjelog • kapaciteta
od 23’000 kom
do 58’000 kom
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• Parna turbina 4 MW
Proizvodnja
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• Proizvodnja GT13DM komore izgaranja
Primjeri iz proizvodnje
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Primjeri iz proizvodnje
• Proizvodnja GT13DM komore izgaranja
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• Lopatice parnih turbina
• Lopatice parnih turbina manjih dimenzija
• Kompresorske lopatice
Primjeri iz proizvodnje
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• Rekondicioniranje GT 26 SEV komore izgaranja
Primjeri iz proizvodnje
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• Rekondicioniranje GT 24 EV komore izgaranja
Primjeri iz proizvodnje
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• Ispušni difuzori plinskih turbina
Primjeri iz proizvodnje
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• Parna turbina 66 MW – konstrukcija i dizajn Karlovac
Primjeri iz proizvodnje
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• GT26 ispušno kućište
•Ugradnja oplate u polovicu
ispušnog kućišta plinske turbine
Primjeri iz proizvodnje
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• Brušenje
Primjeri iz proizvodnje
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Agenda
Uvod 1-24
Inženjering 25-43
Proizvodnja 44-83
Servis 84-105
Kupac 106-111
Alstom grupaKarlovac tvornicaPovijest ukratkoOrganizacija
Razvoj suradnjeProjektiAlati i metodePrimjeri CATIA dizajna
Strojna obradaZavarivanjeMontažaLopatice
OrganizacijaInženjeringRadionicePotpora Alstom grupe
Suradnja sa kupcemPoslovni sustav
ALSTOM © 2007. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.
Lokalni Servisni Centar
Alstom LSC
Komercijalni odjel
Tehnički odjel
Izvođenje projekata
Mjerenje i ispitivanje
Konstrukcija i tehnologija
Kontroling
Logistika
Prodaja & Upravljanjeprojektima
Upravljanje radilištima
Radionica
Prokura za Alstom SC
Koordinacija sa ključnim kupcima
ALSTOM © 2007. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.
Organizacija servisa
Prodaja Vođenje projekata Upravljanje
radilištima - priprema rada - upravljanje
radilištima - ispitivanje i
puštanje u pogon
Lokalni servisni centar
ALSTOM © 2007. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.
Lokalni servisni centar
Strojna obrada Rezervni dijelovi Emergency call servis Preventivno održavanje Inspekcije i remonti
- planiranje- izvođenje
Vođenje projekata
Rehabilitacije Retrofiti Mjerenje, analize Dijagnostika,
preporuke -
vibrodijagnostika - KBR - procjene
životnog vijeka - ostala
testiranja
Opseg usluga
ALSTOM © 2007. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.
Lokalni servisni centar
Područja održavanja
• Parne turbine
• Plinske turbine
• Hidro turbine
• Ostali rotacijski strojevi
• Pomoćna postrojenja
• Mjerno - regulacijska oprema
• Unutarnje kućište parne turbine
ALSTOM © 2007. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.
Ostala područja usluga
• Strojna obrada
• Rezervni dijelovi
• Preventivno održavanje
• Korektivno održavanje
• Revizije i remonti
• Planiranje radova i dijelova sa
preporukama
Lokalni servisni centar
• Kućište servomotora
ALSTOM © 2007. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.
Servisni Inženjering Radionice
Podrška Alstom grupe
Vrijednost pružena kupcu
Lokalni servisni centar
ALSTOM © 2007. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.
Servisni inženjering
• Retrofiti i modernizacije
• Tehnička dokumentacija
• Planovi kontrole i ispitivanja
• Rješavanje neusklađenosti
• Defektaža
• Završna izvješća i preporuke
• Stalna podrška na radilištu
Lokalni servisni centar
ALSTOM © 2007. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.
Izrada rezervnih dijelova
• Prema vlastitoj dokumentaciji
• Prema dokumentaciji kupca
• Rekonstruirana dokumentacija
prema snimljenom stanju
dijelova
Lokalni servisni centar
ALSTOM © 2007. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.
Radionice
• Priprema proizvodnje
• Proizvodnja rezervnih dijelova
• Usluge strojne obrade
• Zavarene konstrukcije i
reparaturno zavarivanje
• NDT ispitivanja
• Kontrola kvalitete
Lokalni servisni centar
• VT rotor parne turbine 30 MW
ALSTOM © 2007. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.
Metallurgist Pro – Uređaj za ispitivanje kemijskog sastava materijala –Spektroanalizator
Najsuvremenija oprema
Izvodi brzu i nerazarajuću identifikaciju i točnu analizu
sastava osnovnog metala i legura
Nije moguće mjeriti ugljik !
Oprema
ALSTOM © 2007. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.
Oprema
SIMATIC
• mjerni sustav za prikupljanje i obradu fizikalnih
veličina (npr. tlakova ulja, zakrete servomotora)
u elektroenerg.postrojenjima
DIGITALNI NIVELIR TOPCORN
• mjerenje i kontrola linija rotora turboagregata, razdjelnih ploha turbina i mjerenje ravnosti npr. temeljnih ploča
VIBROCAM 5000 PORTABL mjerenje 16 vibracijskih signala, 8
procesnih signala, 2 signala brzine
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Oprema
NOVALIGN
Profesionalni modularni sistem za centriranje rotirajućih dijelovaenergetskih strojeva
ALSTOM © 2007. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.
• Montaža parne turbine 210 MW
Lokalni servisni centar
ALSTOM © 2007. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.
• Strojna obrada rotora
industrijske turbine
Lokalni servisni centar
ALSTOM © 2007. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.
• Tvornička montaža parne turbine
Lokalni servisni centar
ALSTOM © 2007. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.
• Parna turbina
Lokalni servisni centar
ALSTOM © 2007. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.
• Montaža rotora u donju polovicu kućišta parne turbine
• Obrada VT kućišta parne turbine
Lokalni servisni centar
ALSTOM © 2007. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.
• NT rotor parne turbine – transport na radilište
Lokalni servisni centar
ALSTOM © 2007. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.
Podrška ALSTOM grupe
• Podrška i uključivanje ostalih ALSTOM tvrtki u radove održavanja
• Korištenje već razvijenih i isprobanih rješenja na području
servisiranja
• Zadovoljenje ukupnih potreba kupca u području održavanja
postrojenja za proizvodnju energije
Lokalni servisni centar
ALSTOM © 2007. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.
AEGANSALDOBBCCREUSOT LOIREDE LAVLESCHER - WYSSFRANCO TOSSIGENERAL
ELECTRICJUGOTURBINAKKK
Reference i iskustvo
Lokalni servisni centar
LMZMANMITSUBISHI
PRVNI BRNENSKA
SIEMENS
SKODA
UTMZ
WESTINGHOUSE
WORTHINGTONZAMECH
ALSTOM © 2007. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.
Agenda
Uvod 1-24
Inženjering 25-43
Proizvodnja 44-83
Servis 84-105
Kupac 106-111
Alstom grupaKarlovac tvornicaPovijest ukratkoOrganizacija
Razvoj suradnjeProjektiAlati i metodePrimjeri CATIA dizajna
Strojna obradaZavarivanjeMontažaLopatice
OrganizacijaInženjeringRadionicePotpora Alstom grupe
Suradnja sa kupcemPoslovni sustav
ALSTOM © 2007. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.
Odnos s kupcem
Od
nos
s ku
pci
ma
Kontinuirana suradnja i
dijalogJedna adresa za sva pitanja
Sveukupna podrškaAlstom-a
Servis pohitnompozivu
ugovorni odnos
=
partnerski
odnos
“godfather”načel
o
=
tehnički
kum
• mobilne ekipe
• dijelovi
• materijali
• servisna oprema
• alati
24 satni servis
=
usluga
svih resursa
ALSTOM © 2007. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.
Odnos s kupcem
Zadovoljstvo kupca
• Individualni pristup
• Pružanje kompletnog, prilagođenog
rješenja
• Isporuka na vrijeme
• Pouzdanost i kvaliteta
• Ispred očekivanja
Kupac
Rješenje
ALSTOM © 2007. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.
Poslovni sustav
• Sustav kvalitete prema normi ISO 9001:2000 (DNV)
• Sustav upravljanja okolišem prema normi ISO 14001:1996 (DNV)
• Sustav upravljanja zaštitom na radu i zaštitom zdravlja zaposlenika prema normi
OHSAS 18001
• Certificirani postupci zavarivanja prema normi EN 729
• smanjenje troškova
• društvena odgovornost
• stvaranje dodanih vrijednosti
POWER SERVICE
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