aii27996 cd changer - · pdf fileremove the clip that secures the floor carpet, and turn the...

11
© 2004 American Honda Motor Co., Inc - All Rights Reserved. AII 27996 (0408) 1 of 11 INSTALLATION INSTRUCTIONS Accessory Application Publications No. AII 27996 Issue Date AUG 2004 08B26-S5B-1000-91 2005 CIVIC HYBRID CD CHANGER ATTACHMENT KIT PARTS LIST CD Changer Attachment Kit: P/N 08B26-S5B-100 CD changer bracket 2 Side brackets Clip nut Washer-bolt, 6 x 16 mm 4 Flange nuts, 6 mm EPT sealer CD Changer (sold separately): P/N 08A26-1B1-100 CD changer Owner’s Manual CD magazine 20 Wire ties 4 Washer-screws, 4 x 8 mm Bus cable 4 Washer-screws, 4 x 6 mm (Not used) Adhesive seal sheet Locking covers

Upload: duonghanh

Post on 28-Mar-2018

216 views

Category:

Documents


0 download

TRANSCRIPT

Page 1: AII27996 cd changer - · PDF fileRemove the clip that secures the floor carpet, and turn the carpet over in the direction shown. Route the bus cable under the floor carpet, ... CD

© 2004 American Honda Motor Co., Inc - All Rights Reserved. AII 27996 (0408) 1 of 11

INSTALLATIONINSTRUCTIONS

Accessory Application Publications No.

AII 27996

Issue Date

AUG 2004

08B26-S5B-1000-91

2005 CIVIC HYBRIDCD CHANGER

ATTACHMENT KIT

PARTS LIST

CD Changer Attachment Kit:P/N 08B26-S5B-100

CD changer bracket

2 Side brackets

Clip nut

Washer-bolt, 6 x 16 mm

4 Flange nuts, 6 mm

EPT sealer

CD Changer (sold separately):P/N 08A26-1B1-100

CD changer

Owner’s Manual

CD magazine

20 Wire ties

4 Washer-screws, 4 x 8 mm

Bus cable

4 Washer-screws, 4 x 6 mm(Not used)

Adhesive seal sheet

Locking covers

Page 2: AII27996 cd changer - · PDF fileRemove the clip that secures the floor carpet, and turn the carpet over in the direction shown. Route the bus cable under the floor carpet, ... CD

2 of 11 AII 27996 (0408) © 2004 American Honda Motor Co., Inc - All Rights Reserved.

TOOLS REQUIRED

Phillips screwdriver

Flat-tip screwdriver

Stubby Phillips screwdriver

10 mm Combination wrench

Clip remover

8 mm and 10 mm Sockets

Ratchet

Small flat-tip screwdriver

Utility knife

Shop towel

Isopropyl alcohol

Illustration of the CD Changer Installed on theVehicle

3. Open the trunk lid, remove the trunk floor mat andthe trunk floor board.

BUS CABLE

CD CHANGER

4. Remove the weatherstrip from the edge of thetrunk opening in the area shown.

TRUNK FLOORBOARD

TRUNK FLOOR MAT

WEATHERSTRIP

CLIPS (4)REAR TRIMPANEL

HOOKS (3)

5. Remove the rear trim panel by removing the fourclips and releasing the three hooks.

INSTALLATION

Customer information: The information in thisinstallation instruction is intended for use only byskilled technicians who have the proper tools,equipment, and training to correctly and safely addequipment to your vehicle. These procedures shouldnot be attempted by “do-it-yourselfers.”

1. Make sure you have the anti-theft code for theradio, then write down the radio station presets.

2. Disconnect the negative cable from the battery.

Page 3: AII27996 cd changer - · PDF fileRemove the clip that secures the floor carpet, and turn the carpet over in the direction shown. Route the bus cable under the floor carpet, ... CD

© 2004 American Honda Motor Co., Inc - All Rights Reserved. AII 27996 (0408) 3 of 11

6. Continue removing the weatherstrip in the areashown, remove the three clips, then pull out on theright trunk side trim panel in the direction shown.

8. Inside the passenger’s compartment, remove therear seat cushion by removing the bolt andreleasing the two hooks.

7. Remove the five clips that secure the trunk fronttrim panel. Take care not to damage the clips.

9. Remove the two bolts that fasten the rear seat-back, and pull the rear seat-back up to release thethree hooks. Remove the rear seat-back.

REARSEAT-BACK

HOOK

BOLT

BOLT

HOOK REAR SEAT CUSHION

CLIPS

TRUNK FRONTTRIM PANEL

BATTERY DUCT

CLIPSTurn the center pincounterclockwise toremove.

WEATHERSTRIP

RIGHT TRUNK SIDETRIM PANEL

CLIP

Page 4: AII27996 cd changer - · PDF fileRemove the clip that secures the floor carpet, and turn the carpet over in the direction shown. Route the bus cable under the floor carpet, ... CD

4 of 11 AII 27996 (0408) © 2004 American Honda Motor Co., Inc - All Rights Reserved.

10. Pry up on the six retaining tabs, and remove theB-pillar lower trim panel.

12. Pull up on the parking brake lever, then removethe console box (nine clips).

RIGHT SEATSIDE TRIM

RIGHT SEATSIDE TRIM

CLIP

RETAINING TABS (2)

FRONTCLIP

CLIPS

B-PILLARLOWERTRIM PANELFRONT

PARKINGBRAKE LEVERPull upcompletely.

CONSOLE BOX

CLIPS

SELF-TAPPING SCREWS

CENTERCONSOLE

SCREWS

(M/T Model)

BOOT

PLASTIC SECTION

SHIFTKNOB

SHIFT LEVERPlace in the Neutral position.

11. Remove the four clips, release the two retainingtabs that fasten the right seat side trim, andremove the trim. Take care not to damage theclips.

13. Remove the two self-tapping screws, two screws,and two clips that fasten the center console, andremove the console:

• Place the shift lever in the Neutral position.

• On M/T model, remove the shift knob from thelever by pulling the plastic section, above theboot, down firmly with one hand and turning theknob counterclockwise with your other hand.

• If equipped with an optional armrest, removethe console after reclining the seat-back.

Press down on thecenter pin.

To Install

CLIPS (9)

Page 5: AII27996 cd changer - · PDF fileRemove the clip that secures the floor carpet, and turn the carpet over in the direction shown. Route the bus cable under the floor carpet, ... CD

© 2004 American Honda Motor Co., Inc - All Rights Reserved. AII 27996 (0408) 5 of 11

14. Remove the dashboard center lower cover:

Without a Cigarette Lighter and Ashtray

• With the parking brake applied, place the gearshift lever in the Neutral position.

• Gently pry out on the lower cover to releasethe six retaining clips.

• Unplug the accessory power socket connector,and remove the lower cover.

15. Remove the center panel:

• Remove the two bolts from the bottom of thecenter panel.

• Reach through the bottom opening, and pushout on center panel bracket to release the nineretaining clips.

• Unplug the five connectors and the antennalead, then remove the center panel.

With a Cigarette Lighter and Ashtray

• With the parking brake applied, place the gearshift lever in the Neutral position.

• Remove the ashtray.

• Inside the ashtray opening, remove the oneself-tapping screw securing the dashboardcenter lower cover.

• Gently pry out on the lower cover to releasethe five retaining clips.

• Unplug the cigarette lighter harness, andillumination bulb, then remove the lower cover.

CLIPS (9)

CENTER PANEL BRACKET

Push

BOLT

ANTENNALEAD

VEHICLE HARNESSCONNECTORS (5)CENTER PANEL

Installing the CD Changer

16. Carefully unpack the CD changer. Remove thethree shipping clips, and discard the shippingcover. Save the shipping clips for your customerin case the unit needs to be serviced.

17. Install an adhesive seal (included in the CDChanger) over each of the three shipping clipholes.

DASHBOARDCENTERLOWERCOVER

ACCESSORYPOWER SOCKETCONNECTOR

CLIPS (4)

CIGARETTELIGHTERCONNECTORS

CLIPS (5)

SELF-TAPPINGSCREW

ILLUMINATIONBULB DASHBOARD

CENTERLOWERCOVER

ASHTRAY

SHIPPING CLIP

SHIPPING SEAL

SHIPPING COVER(Discard.)

Page 6: AII27996 cd changer - · PDF fileRemove the clip that secures the floor carpet, and turn the carpet over in the direction shown. Route the bus cable under the floor carpet, ... CD

6 of 11 AII 27996 (0408) © 2004 American Honda Motor Co., Inc - All Rights Reserved.

19. Remove the adhesive backings from the “L” and“R” locking covers, and attach them to the sides ofthe CD changer. Align the two diagonally oppositeholes with the H and V positions.

20. Install the side brackets to the CD changer usingtwo 4 x 8 mm washer-screws for each side.

18. Visually check the position of the spring adjustingpins on both sides of the CD changer. If both ofthe spring adjusting pins are not in the horizontal(H) position, move the pins to the horizontalposition with a small flat-tip screwdriver.

21. Position the CD changer (with the side bracketsinstalled in step 20) on the CD changer bracket,and install a 6 mm flange nut on each of the fourstuds as shown.

22. Slide the clip nut onto the rear shelf through thehole in the shelf.

LOCKING COVER(furnished with CDChanger Kit)

SPRING ADJUSTING PIN

SPRING ADJUSTING PIN(H: HORIZONTAL) LOCKING COVER

LOCKING COVER(furnished with CDChanger Kit)

(V: VERTICAL)

Check that the studs are positioned atthe same location in the elongatedholes in the CD changer sidebrackets.

4 x 8 mmWASHER-SCREW

SIDEBRACKET

CD CHANGER

SIDEBRACKET

4 x 8 mmWASHER-SCREW

SIDEBRACKET

SIDEBRACKET

CD CHANGER

CDCHANGERBRACKET

SIDEBRACKET

CDCHANGER

6 mm FLANGENUT

6 mm FLANGENUT

SIDEBRACKET

REAR SHELF

CLIPNUT

HOLECLIP NUT

Page 7: AII27996 cd changer - · PDF fileRemove the clip that secures the floor carpet, and turn the carpet over in the direction shown. Route the bus cable under the floor carpet, ... CD

© 2004 American Honda Motor Co., Inc - All Rights Reserved. AII 27996 (0408) 7 of 11

24. Position the CD changer bracket on the clip nutand battery duct, and install the two bolts you justremoved and one 6 x 16 mm washer-boltfurnished with CD changer attachment kit. Do nottighten the two bolts yet.

26. Secure the CD changer bus cable connectors, andthe Bus cable to the CD changer bracket with twowire ties in the areas shown.

BUS CABLEWIRE TIE

Routing the Bus Cable

25. Plug the bus cable connector into the connectorfrom the CD changer.

23. Remove the two bolts from the battery duct.

BATTERYDUCT

BOLTS(Remove and retain for reinstallation.)

REARSHELF

CDCHANGERBRACKET

CLIP NUT(Installed instep 22.)

CLIPNUT

CDCHANGERBRACKET

6 x 16 mmWASHER-BOLT

BOLTS removed in step 23.Do not tighten yet.

CDCHANGER

6 x 16 mmWASHER-BOLT

CDCHANGERBRACKET

CONNECTOR

CDCHANGER

CD CHANGERCONNECTOR

BUS CABLE

CDCHANGERBUS CABLE

BATTERYDUCT

Page 8: AII27996 cd changer - · PDF fileRemove the clip that secures the floor carpet, and turn the carpet over in the direction shown. Route the bus cable under the floor carpet, ... CD

8 of 11 AII 27996 (0408) © 2004 American Honda Motor Co., Inc - All Rights Reserved.

27. Inside the trunk, route the bus cable over the IPCfan duct and into the cabin through the panel hole.

28. Secure the bus cable to the vehicle harness withone wire tie.

29. Remove the clip that secures the floor carpet, andturn the carpet over in the direction shown. Routethe bus cable under the floor carpet, then securethe cable to the vehicle harness with five wire tiesin the areas shown.

30. Route the bus cable forward under the parkingbrake lever base and to the right front consoleframe along the vehicle harness.

31. Clean the area where the EPT sealer will attachwith isopropyl alcohol. To protect the bus cable,attach the EPT sealer to the edge of the panelhole where the bus cable will contact it.

32. Route the bus cable connector through theclearance between the left front console frame andthe dashboard, and out through the dash opening.

WIRE TIE

WIRETIE

BUS CABLE

VEHICLEHARNESS

Secure the bus cableto the vehicle harnessso that it will notcontact the edge ofthe panel hole.

VEHICLECONNECTOR

BUS CABLE(Route underthe carpet.)

BUS CABLE

CLIP

WIRETIE

BUS CABLEVEHICLEHARNESS Route between the

front consoleframe and theinstrument panel.DASH

OPENING

BUSCABLE

LEFT FRONTCONSOLE FRAME

Route under theparking brakelever base.

Viewed from thedriver’s seat sideBUS CABLE

EPT SEALER

ANCHOR

CARPET

Page 9: AII27996 cd changer - · PDF fileRemove the clip that secures the floor carpet, and turn the carpet over in the direction shown. Route the bus cable under the floor carpet, ... CD

© 2004 American Honda Motor Co., Inc - All Rights Reserved. AII 27996 (0408) 9 of 11

Secure the buscable with the wiretie so it will notinterfere with theinner cables.

WIRE TIE

VEHICLEHARNESS

VEHICLE 20-PINCONNECTOR (BLUE)

BUS CABLEPull the bus cableout to the samelength as the vehicle20-pin connectorharness (blue).

WIRETIE

INNERCABLE DASH

OPENING

BUS CABLE

WIRETIE

BUSCABLE

VEHICLE HARNESS

BUSCABLE

WIRE TIESBundle up theexcess cable.

BUS CABLE

WIRE TIE

VEHICLEHARNESS

33. Pull the vehicle harness 20-pin connector (blue)and the bus cable connector out through the dashopening; then secure them to the vehicle harnesswith one wire tie in the area shown.

35. Secure the bus cable to the vehicle harness withone wire tie; then make loops in the bus cable andsecure the loops with two wire ties as shown.

34. Secure the bus cable to the vehicle harness withnine wire ties in the areas shown.

WIRETIE

MARK

TRUNK FRONT TRIMPANEL (BACK)

Cut alongthe marks.

Cut out the marked areafrom the trim panel.

Fold down.

10mm

Cutting the Trunk Front Trim Panel

36. Reinstall the right trunk side trim panel removed instep 6.

37. Locate the two marks on the back of the trunkfront trim panel. Cut the panel along the markswith a utility knife.

Page 10: AII27996 cd changer - · PDF fileRemove the clip that secures the floor carpet, and turn the carpet over in the direction shown. Route the bus cable under the floor carpet, ... CD

10 of 11 AII 27996 (0408) © 2004 American Honda Motor Co., Inc - All Rights Reserved.

POCKETVEHICLE 20-PINCONNECTOR (BLUE)

BUS CABLE

RADIO

ANTENNALEAD

CASSETTEPLAYERBUS CABLE

VEHICLE 20-PINCONNECTOR(BLUE)

ANTENNALEAD

RADIO

BATTERYDUCT

CD CHANGERBRACKET

BOLTS temporarilyinstalled in step 24(Remove.)

39. Slide the trunk front trim panel into the clearancebetween the bracket and battery air duct, andalign the bolt holes in the battery duct and cutoutsin the trim panel made in step 37, as shown.

42. Plug the bus cable connector, the vehicle 20-pinconnector (blue), and the antenna lead into therear of the audio unit.

With a Radio and Pocket

38. Remove the two bolts temporarily installed to holdthe CD changer bracket in step 24, and lift thebracket away from the battery duct to allowclearance between the bracket and battery duct.

With a Radio and Cassette Player

40. Secure the CD changer bracket to the battery ductwith the two bolts removed in step 38.

41. Reinstall the trunk front trim panel.

cutout madein step 37(2 places)

BATTERYAIR DUCT

CD CHANGERBRACKET

BOLTS(Removedin step 38.)

TRUNK FRONTTRIM PANEL

Page 11: AII27996 cd changer - · PDF fileRemove the clip that secures the floor carpet, and turn the carpet over in the direction shown. Route the bus cable under the floor carpet, ... CD

© 2004 American Honda Motor Co., Inc - All Rights Reserved. AII 27996 (0408) 11 of 11

43. Plug in the antenna lead and the blue 20-pinconnector, connect the four other vehicleconnectors to the center panel, and reinstall thecenter panel.

44. Check that all wire harnesses are routed properlyand all connectors are plugged in.

45. Reconnect the negative cable to the battery.

46. Reset the clock and the radio station presets.

47. Check the operation of the CD changer asdescribed in the Owner’s Manual supplied.

48. Check the operation of the accessory socket orcigarette lighter.

49. Reinstall all removed parts. Make sure that allretaining clips and tabs are securely fastened.

50. Put the CD changer Owner’s Manual and theshipping clips (removed in step 16) in the glovebox for your customer.

51. Do the ECM idle learn procedure:

– Make sure all electrical items are turned off.

– Start the engine. Hold the engine speed at3,000 rpm with no load (in Park or Neutral)until the radiator fan comes on.

– Let the engine idle for about 5 minutes with thethrottle fully closed and with all electrical itemsoff.

NOTE: When the radiator fan comes on do notinclude its running time in the 5 minutes.

NOTE: When the battery terminals are disconnected,“Remaining Capacity of the IMA Battery” is notindicated when the engine is started. It will resumeafter driving for about 30 minutes. At that time,“regeneration” will be lowered temporarily, but this isnormal.

CENTER PANEL

VEHICLE CONNECTOR (4)

BOLTS (reused)

VEHICLE 20-PINCONNECTOR(BLUE)

ANTENNALEAD

BUS CABLECONNECTOR