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Bucharest, 2016
Address: Calea Grivitei 355-357, Sector 1, 010717,
Bucharest, Romania
Phone:+4021 224 4870
Fax: +4021 224 0527
www.griro.ro
Agenda
➢ History , location
➢ Company Profile
➢ Quality System, Project Management, Engineering & Design
➢ Manufacturing Capabilities and Facilities
➢ Products
➢ Investments
History
1897 – GRIRO was established at theactual location in Bucharest,becoming the most importantRomanian workshops of the NationalRailways for manufacturing andrepairing of locomotives and railwaycars
1961– The company has changed its lineof business, being authorized todesign and manufacture processequipment
2005 – SC GRIRO SA was privatized;currently it is a 100% privateshareholding company
Location
➢ GRIRO is located
- near center of Bucharest - at a half an hour by car from the mainRomania’s main Airport - Henry Coanda- at a half an hour by walking fromBucharest’s main Railway station
- The company's facilities consist of : - several office buildings,- workshops and warehouses with anoverall area of 116,360 sq.m- overall covered space of 71, 011 sq.m
Griro’s location map
City of Bucharest
Agenda
➢ History
➢ Company Profile
➢ Quality System, Project Management, Engineering & Design
➢ Manufacturing Capabilities and Facilities
➢ Products
➢ Investments
Production Overview
Most important Romanian producer of high complexity pressure equipment
We design and manufacture equipment for:
1. Power plant stations
2. Refinery, Petrochemical and Gas Industry
3. Cement & rubber industry
4. Fertilizer and chemical industry
5. Water desalination
6. Environmental protection
Our worldwide Clients - EPC Constructors
OMV,
SIEMENS (incl. BALCKE-DURR)
AUSTRIAN ENERGY
AUSTRIA
CMI,
UOP NV,
TRACTEBEL ENERGY
BELGIUM
ARVOS – SCHMIDTSCHE SHACK
BORSIG GMBH,
SIEMENS,
FISIA BABCOCK ENV.,
THYSSENKRUPP UHDE,
OSCHATZ,
LINDE AG,
LURGI A.G.
GERMANY
VALMET TECHNOLOGIES OY,
VALMET AB
FINLAND,
SWEDEN
FOSTER WHEELER ,
TECHNIP,
ALSTOM BOILER ,
HEURTEY,
AREVA,
LE GAZ INTEGRAL,
PROSERNAT,
CEFA
FRANCE
FOSTER WHEELER ,
SIIRTEC NIGI,
SNAMPROGETTI Spa.,
KT KINETICS TECHNOLOGY,
SIAD MACCHINE IMPIANTY SPA
TECHNIP
ITALY
UOP NV HOLLAND,
TECHNIP BV,
CB & I,
ABB LUMMUS,
BRONSWERK HEAT TRANSFER BV
NEM bv (SIEMENS)
NETHERLANDS
TECNICAS REUNIDAS,
FOSTER WHEELER ENERGIA,
DURO FELGUERA
SPAIN
ALSTOM SWITZERLAND SWITZERLAND
STONE and WEBSTER Ltd,
FLUOR DANIEL UK,
PEERLESS EUROPE Ltd.,
PEI ENGLAND
UK
GAZPROM,
LUKOIL
RUSSIA
Europe
Our worldwide Clients - EPC Constructors
SONATRACHALGERIA
MITSUBISHI HEAVY INDUSTRIES Ltd,
CHIYODA CORPORATION,
TOYO ENGINEERING CORP.,
JGC CORP,
JSW ENGINEERING CO. Ltd,
HITACHI ZOSEN CORP.,
MITSUI ENGINEERING and
SHIPBUILDING,
ISHIKAWAJIMA-HARIMA HEAVY
INDUSTRIES
JAPAN
TECHINT LUMMUS ARGENTINA
AREVA CANADA
ALSTOM POWER SYSTEM USA,
WASHINGTON,
BLACK & VEATCH,
UOP INC.,
CMI USA
USA
Asia and Africa
ESSAR GLOBAL Ltd.,
ALSTOM INDIA INDIA
ALSTOM INDONESIA INDONESIA
DOOSAN,
SK ENGINEERING and CONSTR. Ltd.,
SUNKYONK
ENGINEER&CONSTRUCTION CORP.
KOREA
TEKNOTES,
TUPRAS
TURKEY
North & South America
Our Romanian main Clients
Petrochemical Plants
LUKOIL - PETROTEL
RAFO ONESTI
OMV – PETROM:-ARPECHIM PITESTI-PETROBRAZI
ROMINSERV
ROMGAZ MEDIAS
OLTCHIM RM. VALCEA
AMONIL SLOBOZIA
DEN BRAVEN
AZOMURES TG.-MURES
DONAU CHEM
DOLJCHIM
ARCELOR MITTAL STEEL GALATI
HOLCIM
BUTAN GAZ
Power Plants
ELECTROCENTRALE CRAIOVA
S.E. CONSTANTA
S.E. MURES
CET BRAILA
S.E. BORZESTI
S.E. PAROSENI
S.E. DEVA
S.E. PITESTI
S.E. SUCEAVA
S.E. GALATI
S.E. GRIVITA
ROVINARI
TURCENI
ROMAG TR. SEVERIN
CERNAVODA NUCLEAR POWER PLANT
End Users
-SHELL OIL – HOLLAND
- AKZO NOBEL – HOLLAND
- DEA MINERAL OIL AG – GERMANY
- OMV - AUSTRIA
- EXXON MOBIL – FRANCE, NETHERLAND
- TOTAL - FRANCE
- TOTAL - HOLLAND
- TUPRAS - TURKEY
- BECHTEL OVERSEAS – UK
- GAZPROM - RUSSIA
- HIP PANCEVO - YUGOSLAVIA
- SIEMENS - AUSTRIA, GERMANY
- MOL - HUNGARY
- INSA OIL - BULGARIA
- EDF, (Électricité de France)
- GENERAL ELECTRIC - France
- LINDE AG, GERMANY
- EXXON MOBIL ENGINEERING EUROPE Ltd., UK
- KIRISHI REFINERY, RUSSIA
- HIP PANCEVO REFINERY, SERBIA
- TRACTEBEL ENERGY ENGINEERING BV, BELGIUM
Europe
- CENTRALES DE SUEZ, EGYPT
- KUWAIT OIL Co
- SAUDI ARAMCO, SAUDI ARABIA
- KUWAIT NATIONAL PETROLEUM CO., KUWAIT
- PETROLEUM INDUSTRIES CO, KUWAIT
- PETROCHEMICAL INDUSTRIES CO. KUWAIT
- SONATRACH, ALGERIA
- BAHRAIN NATIONAL GAS CO., BAHRAIN
- CHINA NATIONAL CHEMICAL CORP, CHINA
- NATIONAL IRANIAN OIL CO., IRAN
- SHIRAZ PETROCHEMICAL CO., IRAN
- INDIAN REFINERIES LTD., INDIA
- JAMUNA FERTILIZER CO.LTD., BANGLADESH
- RAS LAFFAN , QATAR
- JORDAN PETROLEUM CO., JORDAN
- NNPC, NLNG, NIGERIA
- AGOGO SEMIR, LIBYA
End Users
- YACIMENTOS PETROLIFEROS FISCALES ARGENTINA
- PEMEX MEXICO
- EXXON MOBIL OIL USA
- TEXACO, USA
- GENERAL ELECTRIC, USA
- KELLOGG BROWN & ROOT, USA
- SIEMENS WESTINGHOUSE POWER CORP, USA
- PETROBRAS, BRAZIL
North&South AmericaAfrica , Asia & Middle East
- NATIONAL REFINERY LTD., PAKISTAN
- GENERAL PETROLEUM CO., SUDAN
- MINISTRY OF PETROLEUM&S, SYRIA
- GENERAL FERTILIZER CO., SYRIA
- QAPCO, QATAR
- TENGIZCHEVROIL, KAZAKHSTAN
- EGPC, EGYPT
- PETROLEUM OF THAILAND, THAILAND
- WATER AND ELECTRICITY DEPT., UAE
- KESTREL POWER PLANT Pj., DUBAI
- ESSAR CONSTRUCTION LTD., INDIA
- KASHAGAN FIELD DEVELOPMENT, KAZAKHSTAN
- SOHAR , OMAN
- BATANGAS, PHILIPPINES
- RAS GAS, QATAR
- QATAR GAS, QATAR
Our main suppliers
INTERNATIONAL SUPPLIERS
DOMESTIC MARKET SUPPLIERS
ARCELOR MITTAL ROMANIA GALATI PLATE
FORJA NEPTUN S.R.L. CAMPINA FORGING MATERIALS
DUCTIL AIR LIQUIDE BUZAU WELDING MATERIALS
MESSER ROMANIA BUCHAREST INDUSTRIAL GAS
LINDE GAZ ROMANIA TIMISOARA TECHNICAL GAS
GROUP DILLINGER HUTTE GERMANY PLATE
INDUSTEEL ARCELORMITTAL GROUP BELGIUM PLATE
THYSSENKRUPP GMBH GERMANY PLATE
JAPAN STEEL WORKS JAPAN PLATE CLADDED WITH NICKEL ALLOY
JFE STEEL Co. JAPAN PLATE CLADDED WITH SS
OUTOKUMPU FINLAND SS PLATE
SPECIAL FLANGES S.R.L. ITALY FORGING MATERIALS
BRÜCK GMBH GERMANY FORGING MATERIALS
BUHLMANN ROHR GERMANY TUBES AND PIPES
VOESTALPINE TUBULARS GMBH AUSTRIA TUBES AND PIPES
BOHLER WELDING AUSTRIA WELDING MATERIALS
Agenda
➢ History
➢ Company Profile
➢ Quality System, Project Management, Engineering & Design
➢ Manufacturing Capabilities and Facilities
➢ Products
➢ Investments
Quality System
GRIRO's authorisations & certificates
1. ISO 9001:2008 certification by Lloyd’s Register Quality Assurance
2. PED 97/23 EG Modul H & H1
3. ASME (S, U and U2 stamps) by American Society of Mechanical Engineers
4. GRIRO S.A. is authorized to design and manufacture pressure equipment and components for Nuclear Installation acc. to CNCAN (National Commission for Nuclear Activity Control)
5. AD 2000 Merkblatt HP 0 by TÜV RHEINLAND Group6. ONORM EN ISO 3834-2 by TUV Austria
7. LABORATORIES accredited acc. to SR EN ISO 17025:2005 (No. LI 813)
8. ISO 14001:2004 certification by Lloyd’s Register Quality Assurance9. ISO 18001:2007 certification by Lloyd’s Register Quality Assurance
10. Manufacture License of Special Equipment (Boiler Level A) certification by General Administration of Quality Supervision; Inspection and Quarantine of P.R.China;
11. Manufacture License of Special Equipment (Pressure Vessel Level A1 and A2) certification by General Administration of Quality Supervision; Inspection and Quarantine of P.R.China
12. DIN 18800-7:2008-11 by TÜV RHEINLAND Group 13. TRCU Certification acc. to Russian Regulation available project by
project
GRIRO has all required in-house facilities for inspection, NDE, mechanical and chemical tests
LABORATORIES are accredited acc. to EN 17025:2005 by RENAR
GRIRO Basic NDE Technology
Certified Personnel for nondestructive testing according to EN 473 and PED 97/23
EN 473 & PED 97/23
UT MT PT RT
Level II 3 3 3 3
Level III 1 2 2 1
Certified Personnel for nondestructive testing according to LA-IL-011 rev.0 Ed. 2 issued
according to to SNT-TC-1A
UT MT PT RT
Level I 3
Level II 4 4 4 7
Level III 1 1 1 1
1.Radiographic Test (RT) X Ray, Co and Ir2.Magnetic Particles Test (MT)3.Liquid Penetrant Test (PT)4.Ultrasonic Test (UT)5.Spectrometer for chemical composition6.PMI Spectrometer 7.TOFD (Time of Flight Diffraction)8.Videoendoscopy technology
Quality System – Testing Facilities
Engineering & Design
GRIRO’s Engineering Division is staffed with experienced and qualified engineers, abilitate to perform multidisciplinary projects including design and structural analysis calculation
DESIGN FACILITIES
Personel - 8 design engineers
Calculation software:
COMPRESS-Acc.to ASME VIII Div.1&2 -2013 Edition
FINGLOW – Local loads calculation acc. to WRC 107 & 297
ASPENTECH -version V8.4 aspenONE- Software for H/E acc.to ASME VIII Div.1,
CODAP,ADM,EN13445 & TEMA
PROBAD- Software acc.to ADM vers.07.04.00, stand 11/2014
SAINT’AMBROGIO – Software acc. To EN 13445
PROBAD- Software acc.to EN 12952, vers 04.04.00, stand 11/2014
In house programs for calculations based on references as follows :
- ASME
- TEMA
- PD 5500
- Dennis Moss- Pressure Vessel-Design Manual
- Roark’s Formulas for Stress&Strain
Design software: - AUTOCAD 2012
- AutoDesk Inventor Series 11- for 3D Design
Project Risk Management Plan
Work breakdown Structure
In GRIRO Project Management involvesplanning activities, executing tasks andmanaging people and assets. The goal is tocomplete the project objective as stated inthe initial planning phase.
The preliminary version of the GRIROQuality Plan contain as a minimum theinformation relative to:
1. Applicable management processes.2. Time schedule and required resources to
deliver the objective of this contract.3. Work breakdown structure.4. Preliminary top level control plan,
including a preliminary version of themanufacturing and inspection plan withphases/tasks, milestones, deliverablesand activities.
5. Preliminary risk plan, project controls,documentation schedule.
Project Management
Agenda
➢ History
➢ Company Profile
➢ Quality System, Project Management, Engineering & Design
➢ Manufacturing Capabilities and Facilities
➢ Products
➢ Investments
Diameter 8 m
Length 60 m
Wall Thickness (Hot/Cold Bending) 300/120 mm
Weight 320 Tons
Manufacturing Capabilities
Welding
Assembly
Heat Treatment
TestingCutting
Rolling
Machining
Personnel
400 employees of which
1. 73 % (292) production personnel
2. 27% (108) engineering, quality, administrative support function and management
Workshop area
- Overall Area : 116,360sq.m- Covered Floor Space : 71,011 sq.m- Actual area used for equipment manufacturing : approx. 40,000 sq.m
Other :
- 126 x 32.5 m 135 x 16 m- 135 x 32 m 77 x 16 m
Heavy wall workshop : 194 x 35 m
Thin to average wall workshop : 150 x 30 m
Special facilities
Clean Room
Specialized area dedicated for processing of stainless steel and nuclear power plant equipment
Manufacturing Capabilities and Facilities
Cutting and Edge Preparation
Oxy-Acetylene Gas Cutting
Plasma Jet Cutting
Planning & Milling
Forming and Bending
Plate Bending:
Dia.: 500 –8000 mm
Thk.: 6 – 300 mm
Head Dishing:
Max. Dia.: 3000 mm
Max. Thk.: 100 mm
Plate Bending Machine with Hydraulic
Control Wilhelmsburger – Germany
CNC Control Gas/Plasma Cutting
ECHONOGRAPH 3100 Koike – JapanPlanning and Milling Machine WMW Germany
Head Dishing Hydraulic Press
Machining
Tubesheets holes NC drilling
Dia.:1/2" - 1.1/2”
Max. Thk.: 1,000 mm
Tube expansion
Speed 450 RPM
Torque 22,6 Nm Numeric Command Drilling Machine Matex pro/2300–maus/Italy
Manufacturing Capabilities and Facilities
Welding
Orbital welding
Power 1250 A
HeightWeldingColumn
4 m (7 m with extension)
Manufacturing Capabilities and Facilities
GTAW (WIG) weldingCladding equipment
Welding and Cladding
SAW
SMAW
GTAW (WIG)
GMAW (MIG/MAG)
Tandem-twin-wire Submerged Arc Welding
Automatic welding equipment
Manufacturing Capabilities and Facilities
Automatic Nozzles Welding on heads
Tandem-twin-wire Submerged Arc Welding
TA-Roller Beds for shells fit up
Automatic Submerged Arc Welding
Welding and Cladding
SAW
SMAW
GTAW (WIG)
GMAW (MIG/MAG)
Tandem-twin-wire Submerged Arc Welding
NC Boring & Drilling Lathe
BERTHIEZ – France
NC Horizontal Milling & Boring Machine SOMUA
ERNAULD–France
Machining
CNC Boring and Drilling Lathe
Maximum Load 50 to
Maximum Machining Diameter
10000 mm
Maximum Machining Height
4900 mm
CNC Horizontal Milling and Boring
Max. Dia.: 200 mm
Spindle Boring Axial Cross 1100 mm
Manufacturing Capabilities and Facilities
Heat Treatment
Furnace:
24 x 10 x 9.8 m
Temp.: 1050°C
Electric (local): 500-750°C
Surface protection
Blasting
Grinding
Polishing
Painting
Heat Treatment Furnace– Cooperheat
Local Heat Treatment by
Electric Resistors of
Medium Frequency
Hydraulic Testing
Max: 1,000 BAR
Manufacturing Capabilities and Facilities
Shotblasting room
2 x 160 Ton
Lifting capacity
5 x 50 Ton
6 x 30 Ton
Cranes
Manufacturing Capabilities and Facilities
Shipping possibilities
Distance (Km)
Nearest Barge Terminal OLTENITA PORT 60
Nearest Sea Terminal CONSTANTA PORT 250
Nearest Air Cargo Terminal OTOPENI 20
Nearest Rail Freight Terminal GRIVITA 1
Investments
New QA/QC equipment
New manufacturing equipment for productivity increasing
Workshop refurbishing
IT software for design and ERP networking system
Environment (Waste Management System;Exhausting Installation;Vacuum Clean Units)
Personnel training
Quality
ProductivityNew products
Environment
protectionPersonnel
Starting with 2006 we invested over 10 mio Euro in:
Thank you for your attention