thyssenkrupp production of biofuels...

12th Feb,2016|Dr.Dobrin Toporov

MathiasSonntag(presenter)

thyssenkruppIndustrialSolutions

Production of Biofuels

using thyssenkrupp Gasification Technologies

thyssenkrupp IndustrialSolutions- Process Technologies2 |12.Feb2016|Biofuels |Dr.Dobrin Toporov /MathiasSonntag

2. The Gasification Portfolio

3. Technological Routes 4. Summary & Outlook

1. The Company Profile


Construction AerospaceMinerals&Mining

Automotive

Energy

Chemicals

WorkingforourcustomersSector examples – Mastering challenges together


Components

Technology

Elevator

Technology

Industrial

Solutions

Materials

Services

Steel

Americas

Steel

Europe

Sales[million€]

6,753 7,208 6,256 14,254 1,773 8,697

EBIT²[million€]

313 794 424 206 (138) 492

Employees

29,627 51,335 19,388 20,226 3,725 27,601

thyssenkrupp– BusinessAreasKeyindicators– fiscalyear2014/20151

1.Continuingoperations(afterreclassificationofSteelAmericas)|2.Adjustedbeforeconsolidation

thyssenkrupp�AG Sales:42,778[million€]|EBITadj.²:1,676[million€]|Employees:154,906


ComponentsTechnology

ElevatorTechnology

IndustrialSolutions

MaterialsServices

SteelEurope

SteelAmericas

Diversifiedindustrialgroup:OurbusinessareasTransition from UHDE to ThyssenKrupp Industrial Solutions (TKIS)

UHDEchemical plants

POLYSIUScement plants, coal mills

FÖRDERTECHNIKescavators, conveyor belts


AmericasII

Europe/CISI

Sub-SaharanAfricaVI

IndiaIII AsiaPacific

MENAV

BusinessUnit

BusinessArea

RegionalOrgani-sations

IndustrialSolutionsThenewdimensioninPlantEngineering

AssemblySystems

CarBodyTechnology

LightweightSolutions

FormingDies

TestingSolutions

IndustrialSolutions

ResourceTechnologiesProcessTechnologies

Mining

Cement

Services

Fertilizer/

CokePlantTechnologiesSubmarines

SurfaceVessels

ServicesChemicals/Oil&Gas

Services

MarineSystems SystemEngineering

Services


Leadingtechnologies&engineeringskills

Employees

wordwide

~25%

Technicians

~45%Engineers

~30%Others

Globalnetwork&efficiency

Localknow-how&presence

Construction(C)Construction(C)Engineering(E)Engineering(E) Procurement(P)Procurement(P) Services(S)Services(S)

Reliability&customerproximity

IndustrialSolutionsJointEPC-Sbusinessmodelwithaspirationtogrow

thyssenkrupp IndustrialSolutions- Process Technologies8 |12.Feb2016|Biofuels |MathiasSonntag

Fromtheideatooperationofachemicalplant

� Operation and service phase

� Project implementation phase

Training of operating personnelPlant maintenance and operation

Materials management and spare partsPlant optimisation and upgrading

Licence award or procurementBasic / detail engineering

Procurement / inspection / shippingProject execution

ConstructionCommissioning

Project development / market studyFeasibility study

Project financing

Concept development and assessmentExecution of R&D projects

Acquisition of technologies / companies

� Research phase

� Bid phase


ProcessTechnologiesataglance

Chemicals/Oil&Gas

Electrolysis

Gasificationtechnology

De-Hydrogenation

Oil&Gas

Polymers

Technicalservices

Services

Plantoptimization

Sparepartsmanagement

Repair

Operation&Maintenance

Consulting/Studies

Training

Life-cycleservices

Fertilizer/CokePlant

Technologies

Ammonia/Urea

Hydrogen/Nitrates

Cokeplanttechnologies

Technicalservices


130plants

115plants375plants

100plants500plants150plants

Fertilizers RefineriesNitricacid Aromatics

185plants 380plants 75plants

Polyester,Polyamides400plants

Electrolysis150plants

ProcessTechnologiesMorethan2,000plantsaroundtheglobe

engineered,builtandbroughtintooperation

Organicchemicals,PetrochemicalsHydrogen,Ammonia,Methanol Plastics,Syntheticfibers

Cokeplants Gasification Industrialplants

120plants


550 °C 1350 – 1600 °C800 – 1100 °C

TechnologiesfromThyssenKruppGasificationTechnologies


TKISProprietary Gasification Technologies

PSG PDQ HTW™

PRENFLO Entrained-Flow Fluidised Bed

Pressure: up to 30 bar



GasifierChamber

GasifierChamber

Gasifiersystem

Steam Boiler

Water Quench

t > ash-melting temperature

t < ash-meltingtemperature


Biomass-to-BiofuelsTechnologyRoutes


GasificationBiomassPre-treatmentRoutes


Feedstocks Pretreatment Gasification Gas Treatment

Torrefaction

Synthesis

Gasification TechnologyPortfolioBroad flexibility for the entire Syngas product slate

Methanol(MTO, MTG)

Ammonia(Urea)

F-T(Diesel, Lubes)

H2

SNG

IGCC (Power)

Grinding, Milling

Brown Coal

Waste

Biomass

Hard Coal

Petcoke Milling

HTW

PRENFLOTM

PSG

PRENFLOTM

PDQ Purification of Syngas (CO + H2)


Integrated Process Chain for the Production of Synthetic Biofuels

Coal

Petcoke

Wood

Straw,etc.

Feedstocks Pretreatment Gasification GasTreatment

Torrefaction

Synthesis

GaselTM

Fischer-

Tropsch(F-T)

Synthesis

andproduct

upgrading

Bio-diesel,Bio-kerosene

CO-shift

AGR

Milling

Liquid

Residues

PRENFLOTM

PDQ

Concepts &Projects/PlantsExample 1:Entrained FlowPRENFLOPDQ

- TheBioTfueLdemonstrationprojectobjectivesaretodevelop,demonstrateand

commercializeanintegratedB-XTLchainfortheproductionofbiodieselandbiokerosene

- JointprojectbyIFP/Axens,Total,TKIS,SofiproteolandCEA


Gasification Unit

Gas treatment

Milling and Storage

TheBioTfueL ProjectEPCPhasehasstarted…

- EPCcontracts signed and effective inSeptember2014

- Comissioning starts in2016

- EPCfor Gasification and Overallsite integration by TKIS

Dunkirk (Total) site overview


IntegratedProcess Chainfor the Production of Methanol

Domestic

Forest

Residues

Feedstocks Pretreatment Gasification GasTreatment

Grinding,

Drying,

Pelletising

CO-Shift

Synthesis

Methanol

Synthesis

FuelGrade

Methanol

AGR

HTW

Concepts &Projects/PlantsExample 2:Fluidised Bed HTW


SolidFeedstocks operated

inHTW™Gasification


Source: RWE

HTW-Plant

Berrenrath/Germany

HTWPlants for awide Rangeof Feedstocks

High-ashcoal


HTWSyngas Anlage

Kemira Oy

Oulu/Finland

30t/hPeat ≈300t/dNH3

Start:1988

HTWPlants forawideRangeofFeedstocks

Biomass


Sumitomo Heavy Industries Ltd.

HTW-Precon-GasificationNiihama /Japan

48t/dMunicipalWaste

Start:1999

HTWPlants forawideRangeofFeedstocks

Municipal waste


Advantagesofthyssentrupp HTW™GasificationTechnology

• Simpledesign� lowers maintainance costs

• „Taylor-made“gasifiersize according the project requirements

• Flexiblefeedstock (coal,biomass,waste etc)

• Oxygen-blown or Air-blown designpossible

• Proven and reliable technology

• Processingof high-ashIndiancoal (<45wt%ash)possible


Theintegrated SolutionTypical Process Chainfor anEnd-to-EndCoal-to-Gasoline Solution

MASTER LICENSE & INTEGRATED BASIC ENGINEERINGfor the entire process chain by


Gasification is a proven technology, a vast number of gasifiers are operating since decades successfully on commercial basis

Gasification allows flexibility in feedstock and polygeneration of products, even for biomass projects

Gasification is environmental friendly

TK Industrial Solutions has more than 70 years of experience in gasification based on 8 different gasification technologies

… received more than 100 contract awards for gasifiers

… has proven single sourcing capability

… has built the world‘s largest solid fuel based, single train IGCC

… is a process oriented EPC contractor and not only licensor

… has built more than 2,000 plants worldwide

Summary


SummaryTK Industrial Solutions‘ Gasifiers – robust & commercially proven

PRENFLO® entrained-flow technology

more than years of operation at commercial scaleat Elcogas‘ plant in Puertollano, Spain

HTWTM fluidised-bed technology

more than years of operation at commercial scaleat RWE‘s plant in Berrenrath, Germany


Koppers-Totzek gasificationModderfontein, South Africacoal-to-ammonia/fertilisers

GE (Texaco) coal gasificationOberhausen, Germanycoal-to-hydrogen & oxochemicals

HTW coal gasificationBerrenrath, Germanycoal-to-methanol

PRENFLO coal gasificationFürtenhausen, Germanycoal-to-methanol

PRENFLO IGCCPuertollano, Spainpetcoke/coal-to-power

HTW MSW gasificationNiihama, Japanwaste-to-energy

Summary„Site“-Seeing: Plants built by TK Industrial Solutions

ThankYouforYourAttention!

forfurtherquestions:

MathiasSonntag

SeniorSalesManager

GasificationTechnologyDivision

ThyssenKruppIndustrialSolutionsAG

[email protected]

thyssenkrupp production of biofuels...

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