aerospace presentation.pptx

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Duraloy Technologies, Inc. 120 Bridge Street Scottdale, PA 15683 USA www.duraloy.com Tel: 724-887-5100 Fax: 724-887-5224

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Page 1: Aerospace Presentation.pptx

Duraloy Technologies, Inc.

120 Bridge Street Scottdale, PA 15683USAwww.duraloy.comTel: 724-887-5100Fax: 724-887-5224

Page 2: Aerospace Presentation.pptx

Duraloy History

The Heyward Family started Duraloy in 1930 as centrifugal and static foundry.

In 1970, Duraloy became Duraloy Blaw-Knox as part of Blaw Knox Division of White Consolidated Industries. National Alloy, a major high temperature alloy developer, was merged into Duraloy.

In 1984, General Alloy Foundry, a manufacturer of abrasion resistant castings, was purchased by Duraloy.

Page 3: Aerospace Presentation.pptx

Duraloy Current Situation In 1994, Duraloy was purchased by Park

Corporation, a 2 billion US dollar private corporation, and became Duraloy Technologies, Inc.

In 1997, Park Corporation purchased Manoir Electroalloys, the USA operations of Fonderies et Aciers Manoir. Previously, the foundry was Abex Corporation. This operation was merged into Duraloy in 1999.

In 2005, Duraloy purchased the manufacturing assets of Ultracast Foundry, formerly Kokomo Tube in Peru, Indiana.

Page 4: Aerospace Presentation.pptx

Major Markets

Aerospace - Platens and Tooling for SuperPlastic and Hot Forming Presses

Refineries and Petrochemicals - Furnace Tubing (Ethylene Cracking Coils and Reformer Tubes)

Steel - Transfer Rolls and Radiant Tubes

Heat Treating - Fixtures, Retorts and Radiant Burner Tubes

Page 5: Aerospace Presentation.pptx

Capabilities ISO 9001:2008 registered.

Material Manufacturer Certification to European Pressure Equipment Directive.

High Temperature Mechanical Testing Laboratory

Centrifugal Casting Foundry

Sand Foundry

Machine Shop

Fabrication Facility

Radiography and Inspection to ASME Standards.

Page 6: Aerospace Presentation.pptx

Alloys Cast at Duraloy Proprietary Alloy Grades Corrosion Resistant Grades. Heat Resistant Grades. Abrasion Resistant Grades

(15-3A, HC250, High Manganese Steel).

Cobalt Based Alloys(Haynes Ultimet ™, UMCO 50)

Duplex Stainless Steels CD4MCu

Precipitation Hardening Steels (15-5PH, 17-4PH)

Iron Aluminides, Nickel Aluminides

Page 7: Aerospace Presentation.pptx

Hot Press Forming Platens and Tools

Duraloy and predecessor company Electroalloys have manufactured hot press forming platens in proprietary alloys for over 25 years.

In the past 10 years, Duraloy has manufactured over 100 press platens either as-cast or completely machined.

Platens can be cast in a variety of sizes up to a pour weight of 6,350 kg

Page 8: Aerospace Presentation.pptx

Quality Control for Platens Special cut-off techniques

are used to prevent cracking

Visual Inspection Liquid Penetrant Inspection

of Casting. Radiography prior to

machining to ensure casting soundness

Stress Relieve Dimensional Inspection Liquid Penetrant Inspection

of All Accessible Machined Surfaces

Page 9: Aerospace Presentation.pptx

Examples

Page 10: Aerospace Presentation.pptx

Duraloy Aerospace Experience – End Users

• Boeing – Auburn, WA• Ducommun – Parsons, KS and

Coxsackie, NY• Pratt & Whitney – East Hartford, CT• GKN Aerospace – Hazelwood, MO• RTI – Niles, OH and St. Louis, MO

Page 11: Aerospace Presentation.pptx

Duraloy Aerospace Experience – Press Builders

ACB – Nantes, France Accudyne Engineering – Bell Gardens, CA Advanced Vacuum Systems – Ayer MA Cyril Bath – Monroe, NC Erie Press Systems – Erie, PA

Page 12: Aerospace Presentation.pptx

Maximum Recommended Service Temperature (Deg C)

321 T30 TMA-4505 T63W Su-pertherm

0

200

400

600

800

1000

1200

1400

Page 13: Aerospace Presentation.pptx

10,000 Hour Stress to Rupture at 925 C (1700 F) (Mpa)

321 T30 TMA-4505 T63W Supertherm0

5

10

15

20

25

30

35

Page 14: Aerospace Presentation.pptx

Min. Tensile Strength at 925 C (1700 F) (Mpa)

321 T30 TMA-4505 T63W Supertherm0

20

40

60

80

100

120

140

160

180

200

Page 15: Aerospace Presentation.pptx

Min. Yield Strength at 925 C (1700 F) (Mpa)

321 T30 TMA-4505 T63W Supertherm0

20

40

60

80

100

120

140

160

180

Page 16: Aerospace Presentation.pptx

Coefficient of Thermal Expansion between 80 F and 1700 F (in / in / F x 10-6 )

321 T30 TMA-4505 T63W Supertherm0

2

4

6

8

10

12