advantages of a modern dcs vs. traditional dcs
DESCRIPTION
This internal only session presents how to differentiate the plant-wide control and integration capabilities of PlantPAx over traditional DCS to end users.TRANSCRIPT
Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.
PUBLIC INFORMATION
PR18 – Advantages of a Modern DCS
Kris Dornan RSTechED 2014 – Orlando, FL
Compared against Traditional DCS systems
Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved. 2
Agenda
Call to Action
Case for Modern DCS
What is PlantPAx?
What is a DCS? / What is PlantPAx?
Executive Summary
Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.
Executive Summary
PlantPAx® is our Modern DCS
Don’t Fight PAC vs DCS battles Customers do not want to buy or manage disparate systems PlantPAx does meet the requirements of a “Traditional DCS”
Our Modern DCS offers differentiation and economic value over a “Traditional DCS” Total cost of ownership reduction through one plant-wide system Built on modern technology to allow mobility, security and availability Open system allowing ease of integration, reducing integration costs
to end-users Scalable and flexible to allow for modern plants to be built
Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.
What is a DCS?
Control and I/O
• Redundant Controllers • Fault Tolerant Network • Channel Isolation, RTD • Process Network Capable
Engineering and Configuration
• Object Library • Engineering Workstation • Bulk Engineering
Asset Management • Instrumentation Management • Instrumentation Calibration
Operator Effectiveness
• Effective Displays • Procedural Control • Standards-based Alarms
Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.
Does PlantPAx meet this?
Engineering and Configuration
• Object Library • Engineering Workstation • Bulk Engineering
Control and I/O
• Redundant Controls • Fault Tolerant Network • I/O Options – Isolation, RTD, etc
Operator Effectiveness
• Effective Displays • Procedural Control • Standards-based Alarms
Asset Management • Instrumentation Management • Instrumentation Calibration
Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.
A DCS is also….
Advanced Process Control
• Broadest Solution Portfolio • Scalable Optimization
Operations Productivity
• Scalable Data Collection • Decision Support Tools
Batch Management
• Scalable Platform • Native ISA-88 Structure • Integrated Analysis Tools
Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.
Does PlantPAx meet this?
Advanced Process Control
• Broadest Solution Portfolio • Scalable Optimization
Operations Productivity
• Scalable Data Collection • Decision Support Tools
Batch Management
• Scalable Platform • Native ISA-88 Structure • Integrated Analysis Tools
Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.
What is PlantPAx?
IS A MODERN DCS!
Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.
The case for a Modern DCS
Traditional DCS Challenge
Modern DCS Solution
Customer Benefit
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Traditional DCS Challenge
PC, Material Tracking Software
Custom Batch Code
Multiple Human-Machine Interface, PC
PLC / EOI
DCS
Safety
PC, Material Tracking Software
PLC, Motion Controller, HMI/EOI
Typically Closed Networks TO TALK: Need Hardwired Comms or
Layer 3 OPC ($$$$)
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PlantPAx : Modern DCS Advantage
Typically Closed Networks TO TALK: Need Hardwired Comms or
Layer 3 OPC ($$$$)
Plant-wide eliminates need for specialty HW/SW or
increased engineering. Real world value compared to traditional
DCS (assume 50-100 discrete points) is ~ 16 hours engineering time.
Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.
PlantPAx Solution: A Unified Strategy for Process Control
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Automation System Set of Engineering Tools Set of Spares
Set of Training Materials
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Added Value Control sequential, motion, safety, process, drives, and condition monitoring within a
single control platform (or single controller if desired).
One software package for structured text, function block, ladder, and SFC
High availability of resources…ocean of talent Lowest total cost of ownership
Logix
=
Multiple Processors
Multiple Software Packages
Different Programs and Languages
Conventional Approach
Multiple Engineering & Support Personnel
Sequential Motion
Motion Servo
Process Drive
IF A>B THEN F = B * C / D; END_IF;
1 Software Package
Native Languages and Industry Specific Instructions
1 Processor
IF A>B THEN F = B * C / D; END_IF;
Fewer Engineering & Support Personnel
Safety Condition Monitoring
Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.
Intelligent Motor Control with Process Control
Integrated our power control portfolio, e.g. LV Drives and MCCs, on EtherNet/IP
Maintenance: “How bad is it?”
Technician: “How do I fix it?”
Operator: “Is it OK?”
Asset Performance Device Mgmt. Diagnostics Health Info
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Same savings of engineering time
as previous slide (no custom interface or specialty engineering work). Plus savings of technician time in diagnosing device failures
Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.
Traditional DCS Challenge
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• DCS “Lite” solution often is different
hardware platform & engineering tools/software between the two systems
• Many DCS can’t easily integrate two
systems, even from the same company brand
• High minimum cost of traditional DCS • Traditional DCS – dedicated servers /
networks / single choice of controllers
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Benefits of Using Modular & Skid Based Designs
Faster time to production for end user Ability to shift equipment inside plant or to another facility Skids arrive operational (FAT at OEM site) End user must only tie supervisory control and data acquisition Fewer corporate engineering resources required for end users Maintain consistent, high quality output on a global basis
Skid integration costs are end users highest project costs – 50-70% of skid machinery cost
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Modern DCS: Modular Batch Management
Native ISA-88 Structure Simplify change management
and regulatory compliance
Integrated Analysis Tools Batch reports, material usage, genealogy, and solutions to optimize batch production
Scalable Platform From simple, single unit scale to highly complex, integrated batch solutions
Buy what you need: for single unit batch, why spend
$$ on server based batching
LBSM option in controller
Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.
Traditional DCS Challenge
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Closed system on proprietary networks
Single vendor option for servers / workstations / switches
Poor integration to
business systems
Lack of current IT & network security
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Modern DCS PlantPAx Solution: The Connected Enterprise
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Time = Money
Making better informed decisions based on plant floor data
is priceless
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The Stratix Portfolio Integrating Industrial and Enterprise Environments
Layer 2 and Layer 3 switching for simple to complex networks applications
Advanced security services Plant-floor and enterprise integration
Technology that offers Products that offer Advanced switching, routing & security
features Common tools for controls & IT Improved maintainability
… as well as Operations
and IT
Addressing the needs of Automation…
Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.
Traditional DCS Challenge
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Sole source delivery & technology Little or no integration partners Limited local support Inflexible technology mode: licensee
module by I/O, one I/O choice, one computer choice for servers & work stations
High support costs
Rockwell Automation has one of the largest support networks by any automation company
Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.
The Power of Collaboration
Highly Qualified Partnerships
Strategic Alliances Distributors System Integrators OEMs Encompass™ Product Reference Licensed Developer
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Simplify. Collaborate. Innovate.
Over 180 Process System Integrator Partners
Traditional DCS spares: 10-12 weeks Modern PlantPAx with distribution
network: days to 2 weeks
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Call to Action
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BE AGGRESSIVE Flank competition with key
differentiators We meet all the requirements of a
“Traditional” DCS system plus more…
KEEP ON THE LOOKOUT FOR MORE COLLATERAL
Modern DCS whitepaper Buyers journey multi-media
collateral Updated Emerson competitive
review
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