ador welding equipments[1]

WELDING EQUIPMENTEngineered to Perfection

Indias Welding Power House

Contact Authorised Distributor :

CORPORATE MARKETING OFFICE

5/A, CORPORA, L.B.S. Marg, Bhandup (W), Mumbai - 400 078. INDIA

Phone : (022) 6623 9300/35, 2596 2564/77, 2596 0285/88 Fax : (022) 2596 6562, 2596 6062

E-mail : [email protected] Website : www.adorwelding.com

Address Tel. No. Fax No.Country E-mail

Executive Suite Z2,71, Sharjah Airport International Free Zone (SAIF-Zone),

P. O. Box 120025, Sharjah (UAE) [email protected] 0097165574601 0097165574602

Hazza Building, Abdul Rehman Al-Dakhel Street, Dammam - Al Khobar Highway,

Al Raka, Al Khobar 31952 Kingdom of Saudi Arabia 009665422796439

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LOCATION, ADDRESS, E-MAIL, TELEPHONE & FAX NOS. OF OVERSEAS OFFICES

Sharjah

Saudi Arabia

Address Tel. Nos. Fax Nos.Location of Area /

Territory / Field Offices E-mail

[email protected]

[email protected]

Jamshedpur Shop No.4, 3rd Floor, Shatabdi Tower, 1 SNP Area,

Sakchi, Jamshedpur - 831 001.

Kolkata 3A,Auckland Place, 4th Floor,

Kolkata - 700 017.

Baroda Suraj Plaza III, 7th Floor,

Sayajiganj, Vadodara - 390 005.

Ahmedabad

504, 5th Floor, Swagat Building, Opp. Hotel Regency,

Pandit Nehru Marg, Jamnagar- 361 008.Jamnagar

804-805, Sakar IV, Near Ellis Bridge,

Ahmedabad - 380 006.

VascoNo. 3, Merces Towers 1st Floor, Vaddem, Near KTC Bus Stand,

Vasco-Da-Gama, Goa - 403 802.

Nagpur 17, Ganesh Colony, Pratap Nagar Square,

Opp. Gurukripa Super Bazar, Ring Road, Nagpur - 440 022.

Mumbai Unit No.602, 6th Floor, Raheja Arcade,

Plot No.61, CBD Belapur, Navi Mumbai - 400 614.

Pune P. B. No. 2, Akurdi,

Chinchwad, Pune - 411 019.

Delhi C-116, Naraina Industrial Area,

Phase 1, New Delhi - 110 028.

LudhianaShanghai Tower, Firoz Gandhi Market, SCO 13,

2nd Floor, Opp. ICICI Bank, Ludhiana - 141 001.

Lucknow Aakash Apartment II,

31 Gokhale Marg, Lucknow - 226 001.

Bhubaneshwar Flat No.406, Nirmala Plaza,

Forest Park, Bhubaneshwar - 751 009.

[email protected]

[email protected]

[email protected]

[email protected]

[email protected]

[email protected]

[email protected]

[email protected]

[email protected]

[email protected]

[email protected]

(0657) 2223 104

(033) 2265 6587

(0265) 2361 851

(079) 6661 2788

(0832) 2500 382

(0712) 2287 363

(022) 2757 8770

(020) 40706001

2747 3751

(011) 2579 5529

(0161) 5017 901

(0522) 2209 795

(0674) 2595 415

(0657) 2427 851

(033) 2265 6585

2265 6586

(0265) 2362 335

2362 285

(079) 2657 9928

6661 2788

(0832) 2510 190

(0712) 3299 172

(022) 2757 0099

2757 8770

(020) 40706000

40706026

(011) 4141 1049

4141 1106

(0161)5084 496

Jaipur 309, Aishwarya Tower, Nr. Hotel Hawa Mahal,

Ajmer Road, Jaipur - 302 001. [email protected] (0141) 2220 834(0141) 2220 833

2220 834

(0522) 3250 033

3250 034

(0674) 2595 743

2595 415

Bangalore N-406/407, North Block, Rare Wing, Manipal Centre,

Dickenson Road, Bangalore - 560 042.

Hyderabad 9-1-93/1, Lane Adjacent to Sangeet Cinema,

Sarojini Devi Road, Secunderabad - 500 003.

Chennai

Capital Towers, 2nd Floor, 180, Kodam Bakkam High Road,

Nungambakkam, Chennai - 600 034.

Coimbatore 1565, (Old No. 1310), Trichy Road,

Coimbatore - 641 018.

Premier Plaza, 122/5, Bharthiyar Salai,

Contonment, Tiruchirappalli - 620 001.Trichy

Indore 402, Apollo Trade Centre, Ambedkar Square,

Geeta Bhavan -Chouraha, A.B.Rd, Indore - 452 001. (M.P.)

[email protected]

[email protected]

[email protected]

[email protected]

[email protected]

[email protected]

[email protected] Bilaspur Road, Post. Birgash, Bhanpuri Industrial Area,

Raipur - 493 221.

(080) 2532 1477

(040) 2771 5570

(044) 2822 1376

(0422) 2303 869

(0431) 4001 117

(0731) 4066 840

(0771) 4041 318

2562 204

(080) 2558 5125

(040) 2771 2090

6649 2090

(044) 2822 1375

2822 0816

(0422) 2303 869

2304 281

(0431) 4001 118

4001 117

(0731) 2494 220

4066 840

(0771) 2562 290

4041 317

(0288) 2665129 (0288) 2665 129

LOCATION, ADDRESS, E-MAIL, TELEPHONE & FAX NOS. OF AREA / TERRITORY / FIELD OFFICES

For further

Technical Information

Visit : www.adorwelding.com

28

WELDING POSITIONERS

SALIENT FEATURES:

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The work table is mounted on anti-friction bearing arrangement especially designed to take overhung loads.

The work table is provided with t slots for clamping of work or work holding fixtures.

The work table rotation is by a drive mechanism using A.C. Motor, precision cut gears and worm reduction gearbox.

The required speed of the work table for optimum welding condition is achieved by providing VFD controls for A.C. Motors

which gives stepless variation in the specified speed range.

Mainframe is rugged fabricated structure all other sub-assemblies and designed as free standing in unloaded condition.

The tilt drive mechanism allows the work table to be positioned and locked at the desired angle.

COLUMN & BOOM

SALIENT FEATURES:

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Surface speed steplessly variable from 150 to 1500 mm/min.

Speed regulation through AC Variable Frequency Drive.

Forward and reverse rotation along with inching facility.

Pendant control for forward, reverse and stop push button operation.

ROTATORS

WELDING HEAD MANIPULATORS

WELDING MANIPULATORS

WELDING JOB MANIPULATORS

SALIENT FEATURES:

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It is specially suitable for ADOR automatic boom mounted welding heads.

The installation is compatible with our MIG/MAG and SAW welding equipment.

Variable speed horizontal boom travel through AC VFD controls.

Fixed speed AC motorized drive for vertical lift of the boom.

SCOPE APPLICATION:

l Welding Column & Boom brings the welding head to work. The installation is

ideally suited for long welds or repetitive work where high travel speeds can

yield high productivity with better quality of welding.

SCOPE APPLICATION:

l Positioners are meant for holding the job to be welded and rotating the job. It

consists of a work table with necessary provision for rotating it around its own axis

by 360 degrees as well as tilting it, so that the work held on it can be positioned for

required working angles for better weld and convenience. The rotation of work table

is clockwise or anti-clockwise.

SCOPE APPLICATION:

l Welding Rotators are essential aids in the fabrication of tanks,

barrels, pressure vessels etc. All models of Welding Rotators

consists of a drive unit and an idler unit.

ADOR GROUP BUSINESS SPECTRUM

CONTENTS:

SHIELDED METAL ARC WELDING (SMAW) 1

A.C. ARC WELDERS

MOTOR GENERATOR WELDING SETS

DIESEL ENGINE DRIVEN WELDING SETS

WELDING RECTIFIRES

GAS-SHIELDED TUNGSTEN ARC WELDING (GTAW)

TIG CONTROL UNIT

TIG WELDING OUTFITS

GAS-SHIELDED METAL ARC WELDING / FLUX CORED ARC WELDING (GMAW/FCAW)

SUBMERGED ARC WELDING (SAW)

CUTTING POWER SOURCES AND CUTTING EQUIPMENT, ACCESSORIES & SPARES 14

AUTOMATION PRODUCTS 27

RED 403/RED 503 2

TPA 303/TPA 403 2

E-WELMAC 150/E-WELMAC 190 3

DOUBLE MUSTANG/DOUBLE RACER/DOUBLE HORSE/DOUBLE STALLON 3

SUPERGEN 320 4

SILENT CHALLENGER 301/SILENT CHALLENGER 401/SILENT CHALLENGER 501 4

THYROLUXE 401/THYROLUXE 600 5

CHOPREC 401/CHOPREC 600 5

CHAMP 150 6

CHAMP 220/CHAMP 350 6

HF 2000/HF 2000AD 7

HF 3000/HF 3000AD 7

CHAMPTIG 220 M4/8 8

CHAMPTIG 300 AD 8

MAXIMIG 251/MAXIMIG 251 CD 9

MAXIMIG 251 AUTO CD 9

RANGER 400/RANGER 600 10

RANGER MULTI 600 10

CHAMPMIG 400 11

CHOPMIG 401 11

CHAMPMIG 320(P)/CHAMPMIG 400 (P)/CHAMPMIG 500 (P) 12

MAESTRO 600(F)/MAESTRO800(F)/MAESTRO1000(F)/MAESTRO1200(F) 13

MAESTRO 600-T(F)/MAESTRO800-T(F)/MAESTRO1000-T(F)/MAESTRO1200-T(F) 13

PLASMACUT-25 15

CHAMPCUT-25 15

GASCUT -100 (PANTHER NM)/(TIGER NM) 16

CUTTING TORCHES 17

HEATING & BRAZING TORCHES 18

ACCESSORIES FOR GAS CUT-100 19

REGULATORS 20-21

FLASH BACK ARRESTOR 22

CUTMASTER 300E/CUTPACK 300E 22

RETROFIT WIRE FEEDERS/WIRE FEEDERS 23

HI-PRO TORCHES/MIG TORCHES 24

HI-PRO TIG TORCHES/CAG-9/CAG -15 TORCHES 25

MAGFLOW HEATERLESS Co2 REGULATOR 26

ELECTRODE FLUX DRYING OVENS 26

COLUMN & BOOM /ROTATORS/WELDING POSITIONERS 28

AUTOMATION PRODUCTS

27

WELDING POWER SOURCES

1 26

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Temperature Control - Provided with thermostat control for precise

setting of drying temperature required for various types of electrodes.

Flawless Welds - Totally dry welding consumables yield radiographic

quality welds.

Roubust construction.

Heavy duty metallic body.

Uniform heating of charged materials.

ADORPORT/ADORDRY- I/

ADORDRY- II/ADORDRY-III/ADORFLUX

ELECTRODE DRYING OVEN TYPES

SALIENT FEATURES:

l Reliable ovens which work consistently.

l User friendly.

l Portable ovens for small volumes & mother ovens with bulk holding

capacity.

l Special custom build avilable as per customers applications.

MAGFLOW HEATERLESS CO2

REGULATOR

SALIENT FEATURES:

l Magflow are heaterless Co2 regulators.

l Magflow regulators utilise the heat from the ambient temperature to

heat the Co2 gas.

l Very Sturdy, Reliable and compact design to with stand shop floor

conditions.

l No electric power required, hence it is cost effective.

l Dry ice filtering mechanism assures stable flow for long continuous

operations.

RED 403/RED 503

AIR COOLED RED SERIES

SCOPE AND APPLICATIONS:

SALIENT FEATURES:

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Extensively used for light, medium and heavy purpose structural work,

machine building and fabrication work.

These machines are also used as power sources for Gas Tungsten Arc

Welding (GTAW) of aluminium, magnesium and their alloys.

Welding current regulation by modern moving core magnetic shunt design.

Stepless, smooth and infinitely variable current regulation.

Adjustment of welding current possible even while welding is in progress; this

enables fine current control.

Open circuit voltage of 80 V enables welding with all types of Special

electrodes including low hydrogen type for AC application.

Special design excellent dynamic characteristics ensure smooth and

optimum metal transfer.

Convenient and easily manoeuvrable from job to job for rugged welding

applications.

Higher OCV enables use of longer welding cables without problem of welding

lead resistance drop.


SALIENT FEATURES:

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TPA series air cooled AC arc welders are three phase machines extensively

used as power sources for most of the manual metal arc welding jobs.

AC arc welders are extensively used today as power sources for most of the

manual metal arc welding jobs with bare rods and coated electrodes. Typical

examples are light, medium and heavy sructural work, machine building and

fabrication work.

Welding current regulation by modern moving core magnetic shunt design.

Stepless, smooth and infinitely variable current regulation.

Adjustment of welding current possible even while welding is in progress;

enables fine current control.

Open-delta connection design enables conversion of 3 phase input into

single phase output.

Adequate open circuit voltage for all general purpose AC and AC/DC

Electrodes.

Compact in size and lightweight.

Convenient and easily manoeuvrable from job to job.

TPA 303/TPA 403

AIR COOLED TPA SERIES

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CAG-9/CAG-15

GOUGING TORCHES

SALIENT FEATURES:

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Fabricators, Tank Shop, Shipyards, Heavy Industrial Plants,

Construction Firms, etc.,

Back gouging of welds, removal of old or defective welds.

Steel foundries to cut off risers & gate pads.

To remove old welds from most metal.

Gouging torches consist of an electrode holder fitted to a flexible

cable- hose assembly. The cable-hose assembly serves the dual

purpose of carrying the compressed air and the gouging current. It is

provided with suitable end connection for connecting to the power

source by a suitable cable and to the compressed air mains by a

suitable air hose. The electrode held between the upper arm and

the swivel head, can be positioned by adjusting the position of the

swivel head.

TIG TORCHES

HI-PRO TIG 201-4/8

HI-PRO TIG 301-4/8

SALIENT FEATURES:

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High-Dielectric Silicon Rubber Insulation - tough and durable, doesnt

crack or chip easily.

Heavy Duty Copper Construction - ensures reliable conductance with

easy heat dissipation.

Quick Release Tungsten Adjustment.

Special Teflon Cup Gasket - provides a positive gas seal for the gas

nozzle.

Extra Large Internal Water Chambers - for effective water cooling for

water cooled torches.

Flexible Lightweight Torch - with ergonomically designed handle.

E-WELMAC - 150/E-WELMAC - 190

DOUBLE MUSTANG/DOUBLE RACER/

DOUBLE HORSE/DOUBLE STALLION

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SALIENT FEATURES:

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Ensures smooth and uninterrupted arc resulting in dependable welding.

Welder friendly. Offers higher metal recovery due to less spatter.

Ensures fine control of welding current to minimise the input to the job which

reduces HAZ.

Eliminates the usage of cumbersome fan failure protection and enhances the

service life of the equipment.

Saves electrical energy while the equipment is not in use, due to losses.

Can be conveniently used at the workplace.

Reliable. Dynamic output characteristics throughout the entire welding range.

Infinitely variable current regulation through sturdy and smooth moving core

mechanism.

Adjustment of welding current is possible while welding is in progress.

Natural air cooled transformers.

Compact and lightweight.

Power On/Off switch.


SALIENT FEATURES:

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Ensures smooth and uninterrupted arc resulting in dependable

welding.

Welder friendly. Offers higher metal recovery due to less spatter.

Ensures fine control of welding current to minimise the heat input

to the job which reduces HAZ.

Saves electrical energy while the equipment is not in use, due to

losses.

Can be conveniently used at the workplace.

Reliable. Dynamic output characteristics throughout the entire

welding range.

Infinitely variable current regulation through sturdy and smooth

moving core mechanism.

Adjustment of welding current is possible while welding is in

progress.

Transformers with Natural Air cooling.

Power On/Off switch.

Compact and lightweight.

24

MTG-250/MTG-400/MTG-600

MTG MIG/MAG TORCHES

SALIENT FEATURES:

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Customized design with insulated torch head for longer and trouble free

service life.

Stainless steel wire-spiral eliminates problem of rust build-up and

consequent wire feeding problems

Plug-in connections for easy interchangeability.

Varieties of nozzle sizes available to suit welding joint configurations.

Special models to fit Euro and other wire-feeders.

Ergonomic handle to reduce operator fatigue.

Improved heavy-duty contact tips for long life and greater operational

economy

Easy availability of spares.

MIG/MAG TORCHES

SALIENT FEATURES:

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Different types of end connectors available.

Flexible cable assembly for easy access.

Co-axial cable with special rubber sheathing for longer life.

Lightweight torches for maximum comfort and productivity with

swivelling handle.

Float type switch assembly for positive contact & longer life.

Ergonomically designed handle.

Optional custom-built torches for specific applications.

HI-PRO 180/HI-PRO 250/

HI-PRO 260/HI-PRO 400

SILENT CHALLENGER SERIES

4

DIODE BASED

SUPERGEN 320

MOTOR GENERATOR SET


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Conforming to latest CPCB norms for noise & exhaust emission level.

Versatile applications, including cross country, inplant pipe and tube

welding.

Ideal for heavy fabrication & site applications.

Highly reliable even in hostile site conditions.

Big savings in fuel and longer runs before next refueling.

Excellent Pre and Post Sales Services.

Specially proven with Cellulosic (6010 & 7018 types) and other special types

of electrodes.

Super Silent Operation.

Efficient Brushless Welding Generator.

Single bearing welding generator coupled to Diesel Engine with flexible

non corrosive metallic coupling which last for full life time of set.

SALIENT FEATURES:

DIESEL ENGINE DRIVEN SILENT WELDING SETS

300 AMPS, 400 AMPS, 500 AMPS CAPACITY


SALIENT FEATURES:

Its guaranteed to make it easy for you to change over from low quality welding

rectifiers and get consistent high quality minimum ripple welding.

Reliability guaranteed with robust design.

Easy mobility, totally enclosed, dust-proof cabinet. Ideal for project sites/open

yards.

Versatile & compact-weight is 70% of conventional motor generators

Remote controlled, protects against single phasing/overload.

Higher constant open circuit voltage guarantees excellent welding

performance even with long cables upto 100 mtrs.

Energy efficient motor generator - superior to conventional motor generator

in various features and operating costs.

Suitable for welding with Cellulosic electrode, particularly for cross country

petroleum and gas pipelines and Thermal & Nuclear Power Plants.

Constant current even with longer cable length (100 mtr.).

Low power consumption reduction in energy bill by 30%. Savings upto Rs.

46,000 in a year.

Brushless technology eliminates frequent maintenance and downtime costs.

Class F provides longer service life.

Totally enclosed body prevents entry of dirt and dust inside winding ideal for

site conditions.

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UNIFEED -20/40, WF -20/40

RETROFIT / WIRE FEEDERS

SALIENT FEATURES:

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Reliable Permanent magnet/ Printed circuit board motor which works for long

period of time without any breakdown and maintenance.

Long life of carbon brushes - hence least maintenance.

Totally enclosed motor.

Wire feeder is ruggedly designed to work under demanding shopfloor

conditions

Thyristorised DC drive for speed control which ensures smooth & precise

wire feeding

Quick change mechanism for ease & convenience in changing wire size.

Two track/four track facility.

In-built feature of spot welding timer.

SALIENT FEATURES:

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Totally enclosed permanent magnet motor for maintenance-free

performance.

Thyristorised DC Speed Drive ensures smooth and precise

wirefeeding.

Quick Change Mechanism & Easy plug-in connection.

Choice of Permanent magnet - Servo Motor Printed Circuit Board

type wire feed motors available as per customer requirements.

WIRE FEEDERS

FEEDLITE -20(FE)/20(FD)/20(PD)

20(PE)/40(FE)/40(FD)/40(FE)H

THYROLUXE 401/THYROLUXE 600

THYRISTOR BASED


SALIENT FEATURES:

The thyristor controlled welding rectifiers are completely electronically

regulated transformer-rectifier units suitable for Manual Metal Arc Welding

process. They can also be used for DC TIG welding by connecting suitable TIG

control units.

Superior welding performance; proven even for critical stove pipe welding.

Thyristorised control, immune to +10% and -15% voltage fluctuation. Output

current variation +1%. Constant current characteristics. Stepless current

variation through remote control.

High OCV for ease in arc start/restart. Inbuilt Booster circuit saves power.

Excellent dynamic characteristics help in stable arc; good welding over the

entire range.

Single phasing, short circuit, thermal overload, under voltage and over

voltage protection which protects equipment against abnormal service

conditions.

Compact equipment hence easily manoeuvrable.

Fan cooling which assures complete cooling of power components.

Current ranges 10-400A (Thyroluxe 401) and 20-600 (Thyroluxe 600) are

specially useful for thin sheet welding. They are also very effective power

sources for perfect welding in the higher range.

In built HOT start/Antistick and self controlled arc force dynamics provided as

a standard feature.

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DC TIGMMA

5

CHOPREC 401/CHOPREC 600

CHOPPER BASED


SALIENT FEATURES:

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Energy efficient MMA Welding Rectifier based on latest Chopper based

Technology. Suitable for welding with all electrodes including 6010 and

7010G.

Welding Rectifier with latest Chopper based Technology.

Welding rectifiers suitable for 6010 & 7010 G type electrodes can be used

for cross-country pipeline welding.

Current ranges are specially useful for thin sheet welding. They are also very

effective power sources for perfect welding in the higher range.

Adjustable Arc Force control.

Can be used with long Welding cables - A must for site fabrication.

Immune to +10% and -15% voltage fluctuation. Output current variation

+1%. Constant current characteristics. Stepless current variation through

remote control.

Single phasing, short circuit, thermal overload, under voltage and over

voltage protection which protects equipment against abnormal supply /

service conditions.

Well-protected from supply spikes improves operational reliability.

DC TIGMMA

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SLIMGUARD 82

(TORCH MOUNTED TYPE)

SALIENT FEATURES:

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Flame Arrestor: The type 83 Flashback Arrestor incorporates a sintered stainless

steel cylindrical element and is designed to quench the flame resulting from a

flashback. The large surface area of the element minimizes the restriction of gas

flow. For economy in service the element is designed to withstand a series of

flashbacks.

Thermal cut-off valve: The non-return valve together with a spring loaded piston

provides the means by which the gas supply is stopped. The piston is held under

fusion by a heavy spring and the complete assembly is held by a soldered joint of

low melting point, located downstream of the sintered element.

Non-return valve: A spring loaded non-return valve is situated on the upstream

side for the flame arresting element to prevent the reverse flow of gases.

THERMOGUARD 83

(REGULATOR MOUNTED)

FLASHBACK ARRESTOR

FLASHBACK ARRESTOR

SALIENT FEATURES:

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Flame Arrestor: A sintered stainless steel cylindrical element is included in

Type 82 to quench the flame resulting from flashback.

Non-return valve: A spring loaded non-return valve is incorporated in

SLIMGUARD-82 to stop the reverse flow of gases, this being the major

cause of flashback. The non-return valve is fitted upstream from the flame

arresting element to ensure that the soft seat is protected from the flame

front generated by the flashback.

CUTMASTER 300E

CUTPACK 300E

GAS CUTTING OUTFITS

SALIENT FEATURES:

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Heavy duty backfire-free cutting torch.

Heavy duty compact, Oxygen & Acetylene regulator.

Set of 3 ANM cutting nozzles for general purpose cutting.

Ready-to-use twin hose assembly.

Shockproof thermacol packing.

Waterproof Sunpack exterior casing.

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CHAMP 150

INVERTER BASED


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Single Phase inverter based, high efficiency and high power factor welder.

Enhanced reliability due to SMD technology.

Class H insulation.

Ideal for maintenance and light duty production jobs.

High frequency IGBT based Rectifier.

TIG welding possible with lift Arc Technique.

Light weight, compact and easy to carry any where.

Operates on 230V, 50Hz, single phase supply.

Higher Effeciency ((>80%).

Hot start arc force control available.

CHAMP 220/CHAMP 350

INVERTER BASED


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Higher OCV - easy arc strike/restrike. Excellent welding performance even

with long cables (upto 100m).

Wider voltage range - 355-455 V makes it immune to voltage fluctuations.

No Load Power

HF 2000/HF 2000 AD

DC & AC/DC TIG CONTROL UNIT

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Latest technology compact high frequency control units for DC

and AC/DC TIG welding.

Light weight for easy to carry from job to job.

Light Weight, Compact and Portable.

Built in high frequency.

HF on/off switch to prevent high frequency interference

(operation in DC mode only)

Auto H.F. shut off after arc strikes (in DC mode only)/Arc does not

strike in 10 secs.

Built-in Preflow / Postflow facility.

Gas flow through Solenoid valve for economy in consumption of

costly Argon gas.


SALIENT FEATURES:

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Latest technology, compact ,high frequency unit fo DC and AC/DC TIG

welding.

Compact, efficient water coding unit for higher current in TIG welding.

Light Weight, Compact and Portable for greater flexibility in operation.

Suitable for TIG Welding application with SMAW Power Source of any

make.

Gas Preflow / Postflow facility.

Gas flow through solenoid valve for Economical consumption of costly

Argon gas.

HF 3000/HF 3000 AD


20

OXYGEN REGULATOR 0410422119

ACETYLENE REGULATOR 0410422120

GAS LINE REGULATORS

SALIENT FEATURES:

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This regulator can be connected to gas lines in the shopfloor where gas is

available in pipe lines.

Facilitates availability of large volume of gases at low Inlet pressure.

SALIENT FEATURES:

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Unbreakable moulded pressure adjusting knob.

Unique profile rubber diaphragm.

Stainless steel machined & ground valve spindle with hard plastic

moulded valve at the heart of the regulator.

Sintered filter in the inlet, wire mesh filter in valve assembly.

Side inlet for horizontal cylinder valve, bottom inlet for vertical cylinder

valve

Self-adjusting safety valve.

Weight 1.10 Kg approx.

SILVERLINE 4821 S/O

SILVERLINE 4822 S/A

OXYGEN & ACETYLENE

(SINGLE STAGE) GAS REGULATORS

MM - 200

MACHINE MOUNTED GAS CUTTING TORCH

SALIENT FEATURES:

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The Assembly consists of Torch, gas Distributor assembly.

By inserting the protruding pin in a specially designed fixture, this Oxy-FuelTorch can be suitably positioned by

customer to cut various configurations, which are not reachable by conventional Machines/Torches. The Distributor

needs to be fixed to a suitable location.

This Torch is based on Nozzle Mix Technology and is SAFE from Flashback or Backfire.


Several applications like PIPE Cutting demand easily mountable GAS

CUTTING TORCH or one which can be easily manipulated to a variety of

positions quickly (along with gas hoses connected).

This is not possible with the PANTHER NM Torch assembly, since it does

not have integral movement feature nor a swivel feature by itself. It

depends on the Horizontal & Vertical SLIDE assembly for these functions.

Also, a Gas Cutting Torch having both above features (i.e. Integral

movement & swivel capability) and also fitting into existing OPTICAL / CNC

machines was not available in product range.

Hence, a first variant of simplest of MACHINE MOUNTED TORCH has

been introduced.

SALIENT FEATURES:

l Existing PANTHER NM (tractor type Portable Gas Cutting Machine) shall be retrofitted with this extra long slide

assembly by interchanging existing slide arrangement & gas hose assembly.

EXTRA LONG TORCH ADJUSTMENT

SLIDE FOR PANTHER NM GAS

CUTTING MACHINE


PANTHER NM existing Horizontal & Vertical slide movements were made

suitable for the following:

Horizontal Movement - 80mm

Vertical Movement - 60mm

For applications like DOUBLE BEVEL of extremely thick plates & for low

angle long TAPERS (for joining 2 nos. different thickness plates), the

Standard Horizontal & Vertical movements were not sufficient, especially in

sectors like - SHIPBUILDING, STEEL PLANTS, HEAVY ENGINEERING.

Hence these extra long slides as a special feature have been introduced,

without changing the PANTHER machine basic structure.

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19

DIODE BASED

CHAMPTIG 220 M4/8

INVERTER BASED DC TIG WELDING SYSTEMS


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High Class inverter technology - constant current characteristics, irrespective

of arc length variation.

Large input supply voltage range with built-in under/over voltage, single

phase protections - an essential feature in hostile Indian conditions.

High efficiency - 80% against the conventional machine efficiency of 60%.

Class H insulation.

Smooth and stable arc with minimum spatter - excellent weld characteristics.

Low power consumption - saves power bills by 33%.

Light compact and portable for greater flexibility in welding operations. Can

be easily carried close to various welding areas on sites or shopfloors.

DC TIG

8


SALIENT FEATURES:

l Large Input Supply voltage range with under/over voltage, single phase

protection.

l Higher Efficiency & Power Factor.

l Lower Power consumption.

l In built Spot TIG welding facility, AC/DC as well as Mixed TIG welding Facility.

l In built PULSE TIG Welding controls with independent settings of all

parameters from Front Panel.

l Optionally Welding Current Variation possible by using Remote Control

(Hand Held) or Fool Control Regulator.

l Cleaning width Control in AC TIG welding enables user to adjust.

l Oxide Cleaning as well as Penetration of weld puddle according to his choice.

l Constant current characteristics - within +/- 1% irrespective of arc length

variation.

l Higher Efficiency Greater than 80% Power Factor Greater than 0.9, Low

Power Consumption.

l No load power less than 100 w. Saves power bills by 33%.

CHAMPTIG 300 AD

INVERTER BASED AC/DC/MIXED PULSED TIG WELDING SYSTEMAD/DC TIG

l Excellent welding performance even with long

welding cables (>50 mtrs.).

5. Welding Current Variation by Local or by using Remote

Control Potentiometer.

6. Light Weight - 1/8th of Conventional Machine.

7. Compact Size - 1/6th of Conventional Machine makes it

easy to handle, ergonomic & portable.

8. Digital Panel Meter - for easy presetting of welding current.

9. Arc force control potentiometer for easy arc striking.

10. Built in TIG Spot and Pulsed TIG welding facility.

11. Complete TIG cycle includes independent setting of:

l Gas Preflow l Current upslope

l Welding current l Current downslope

l Gas postflow time l TIG Spot welding time

l Pulse parameters

12. Manufacturing facility for assembly / sub-assembly of

invertor-based machines ensures off the shelf

availability of all spare parts at competitive prices.

SALIENT FEATURES:

1. Invertor Technology

l Constant current characteristics - within +/- 1%,

irrespective of arc length variation.

l Stepless current variation.

l Excellent welding characteristics & performance

over the entire range.

l Smooth and stable arc with minimum spatter.

2. Higher Efficiency & Power Factor

l Greater than 80% against conventional machines

efficiency of 60%.

l No Power factor correction capacitor required as

power factor is > 0.9

3. Low Power Consumption

l No load power < 100 Watts.

l Saves power bills by 33%.

4. Higher OCV

l Easy arc strike / restrike.

9

MAXIMIG 251 /MAXIMIG 251 CD

DIODE BASED


SALIENT FEATURES:

l All Position Welding applications.

l Suitable for wide range of metals like Carbon Steels, Stainless Steels,

Aluminum and it's alloys, with appropriate or recommended consumables.

l Ideal for Auto Ancillary units for increased productivity and quality welding.

l High volume, Sheet metal fabrication welding in Auto industries and other

engineering industries.

l Choice of workhorse machines with proven economy.

l Dependable thyristorised wirefeeder system ensures long, uninterrupted

welding.

l User friendly 2 track /4 track operation for zero defect GMA welding.

l Higher arc time increases productivity .

l Integrated spot welding facility.

l Higher weld-metal deposition rates.

l Good and consistent weld quality with low hydrogen content.

l Can be used for welding a wide range of metals like carbon steels, stainless

steels, aluminium and its alloys, etc., provided appropriate consumables are

used.

l Built in spot welding timer provided for easier and faster Tack welding.


SALIENT FEATURES:

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Compact MIG/MAG welding outfit.

Inbuild wire feature for less weight and maintenance free wire drive unit.

Suitable for heavy duty application specially in auto fabrication

industries.

Specifically designed for auto ancillaries for productive and quality

welds in a variety of components like load body, fuel tank supports,

engine bracket for two wheelers and sheet metal components upto

2mm thick

User friendly features like pre-weld selection of OCV from the chart on

the front panel and gas flow rate to ensure zero defect GMAW

welding.

Dependable thyristorised wire feeding system with quick change type

mechanism ensures long uninterrupted defect-free welding.

Lightweight and ergonomically designed swivelling handle, reduces

operator fatigue and increases productivity.

MAXIMIG series power sources are reliable workhorses with high

mean time between failures.

MAXIMIG 251 AUTO CD

DIODE BASED

18

HT - 1

GAS HEATING TORCH

GAS WELDING BLOWPIPE

SALIENT FEATURES:

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Torch designed to use with LPG gas.

Torch is designed with safety purpose to give dependable performance.

Torch supplied with 3 different types of nozzles for variable heating

surfaces.

3 W


SALIENT FEATURES:

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This torch is well balanced for versatile applications using Oxygen &

Accetylen / LPG Gases.

Best suitable for Gas Welding / Brazing from 0.5 mm to 3 mm thick plates.

Torch is designed with Safety protection to give dependable performance

against BACKFIRE.

Torch supplied with 5 types of LPG Tips for Gas Welding / Brazing

application.

Torch can be used with both OXY-LPG as well as OXY-ACETYLENE

gases, by just changing Tips as per application.

SALIENT FEATURES:

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Gas Welding Blowpipe is for the versatile application of gas welding

and brazing.

All metallic body with swaged copper tips.

Engineered to give dependable protection against backfire.

25 W

RANGER 400/RANGER 600

THYRISTOR BASED


SALIENT FEATURES:

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All-position welding is possible.

Higher weld-metal deposition rates.

Low distortion.

Good and consistent weld quality with low hydrogen content.

No stub-end loss as with stick electrodes.

Low inventory of consumables because of unique burn-off characteristics of

wires which permit each wire size to be used over a wide range of currents.

Higher arc time since no time is lost in changing electrodes, deslagging

(except with some fluxcored wires) or weld cleaning. Hence more productivity

Can be used for welding a wide range of metals like carbon steels, stainless


used

Sturdy, compact and 100% dependable, portable power source.

A wirefeeder half the normal weight of the conventional one, minimises

welder fatigue.

Added operator safety because of low voltage supply to wirefeeder from the

source.

Uninterrupted on-the-job control of welding current & voltage through handy

remote.

Crater Voltage-current controls possible.

10


SALIENT FEATURES:

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Multi Process Capability suitable for MIG / MAG, MMA, Gouging and

TIG welding with suitable HF unit.

Built with Proven Thyristorised Technology.

Rugged Construction for heavy-duty site / workshop welding.

Stepless variation of voltage and current (CV), Current (CC) through

lightweight remote control unit - enable easy parameter setting at the

welding point.

Arc Force Control Potentiometer enables easy ARC striking in MMA

welding with all types of electrodes.

Suitable for Welding with Open Arc -type wire feeder.

Available in six combinations of MIG/MAG outfit, covering all varieties

of MIG/MAG welding applications of solid M S & Stainless Steel wires,

Flux cored wires, Aluminium wires etc. Options of 2/4 Roll Wire

Feeder units, including option of Heavy Duty Wire Feeder unit

suitable for heavy duty (1.6 - 2.4 dia wire) MIG / MAG applications.

Quick Release Wire Feed Roller Mechanism enables operator to

change the wire spool quickly, minimizing the unproductive time and

thus increasing the productivity on the shop floor.

RANGER MULTI 600

MULTI PROCESS CAPABILITYDC TIG

17

SALIENT FEATURES:

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Torch Lever mounting is on top side which reduces fatigue of the operator

during cutting long plates.

Locking facility for lever is provided on the top side of the torch so as to lock

the lever during longer lengths of thick plates cutting.

Three seat type of nozzles (ANM/PNM) are used in this torch, hence no

BACKFIRE.

This is specially advantageous when different fuel gases are used on

same shopfloor.

Wide range of operations can be employed with 304 NM torch by just

changing with suitable nozzles as per job.

New metallic design makes 304 NM rugged torch that can withstand rough

handling by shopfloor workers.

304 NM

GAS CUTTING TORCH

303 NM

GAS CUTTING TORCHES

SALIENT FEATURES:

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303 NM Torch has several advantages owing to its nozzle mix system. 303

NM is available with ANM nozzle for use with Acetylene as fuel gas and PNM

nozzle for use with LPG as fuel gas.

NOZZLEMIX CUTTING IS SAFEST: 303 NMs unique positive- suction

NM nozzles are designed according to the fuel gas being used, to safeguard

the torch and operator from sustained backfire or flashback. This is

especially advantageous when different fuel gases are used on the same

shopfloor.

WIDER RANGE OF OPERATION: 303 NM torches can be employed for a

wide range of cutting jobs. All you need is to change the nozzle to suit the job.

EASY MAINTENANCE: The all metal design makes 303 NM a rugged torch

that can withstand rough handling by shopfloor workers.

11

CHAMPMIG 400

INVERTER BASED


SALIENT FEATURES:

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All-position welding.


Low distortion.






(except with some fluxcored wires) or weld cleaning. Hence more productivity.


steels, aluminium and its alloys, etc., provided appropriate consumables are used

Stepless variation of voltage and current through potentiometers provided on

wire feed unit.

A Truly Constant Voltage Characteristic ensures a very good Welding

performance as compared to open loop controlled Thyristor based equipment.

An inbuilt Arc Force Control provided for Optimum Welding Perfomance throughout the Range

Inbuilt protection against Single phasing, under Voltage, Thermal overload and Over Current.

Inbuilt Digital Ammeter / Voltmeter for Display of Weld Parameters.

Inbuilt slow start ignition. This greatly enhance Arc striking capability of this equipment.

Inbuilt Over Current Protection of wire feed motor. In case of overload the motor will stop rotating automatically to avoid from

burning.

Inbuilt Protection against Arc interrupts. The Wire feeder stops feedign wire, when ignition falls or when arc breaks for more

than 0.5 s.

Wire Diameter selection switch (0.8 / 1.0 / 1.2) with this switch it is possible to get better Arc Stability and appearance of weld bead.

4 Roll wire feed unit with Efficient and High Responce Servo WIRE FEEDER Motor with high Torque to inertia ratio.

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Low distortion.









CHOPMIG 401

CHOPPER BASED

SALIENT FEATURES:

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Saves Electrical Power - Saves Considerable Input Power Consumption compared to the Conventional Power Sources.

Immune to +10% and -15% Voltage Fluctuations.

Constant Voltage Characteristics - Stepless Welding Current and Voltage variation through Remote Control Unit.

Electronic choke adjustment feature makes Arc smooth or hard as required for different applications.

Semiconductor devices well protected from supply spikes - Improves operational reliablity.

Stick-Out - Burn back controls built inside power source.

Provided with P-series Wire Feeder built with maintenance free, efficient and high response servomotor (pancake

motor).

Quick release wire feed - roller mechanism enables welder to change the spool quickly.

16

PANTHER NM

PORTABLE GAS CUTTING MACHINE

SALIENT FEATURES:

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No backfire during cutting because of "Nozzle- Mix" technology.

Aluminium die cast body with ventilation holes reduces overheating of

motor and other electrical parts.

Unbreakable, smooth and precise horizontal and vertical adjustment of

torch.

Bevel setting with lock-in facility means bevel accuracy during long

cutting.

Remote mounted gas control knobs make flame adjustment during cutting

operation easy.

Single lever ON-OFF control for cutting Oxygen makes the stopping and

restarting of cutting very easy and saves Oxygen.

Stainless steel heat reflectors (2 nos. with air gap), protect the Motor from

heat during cutting thus adding to the life of the machine.

Travels on standard 1.8 mtr extruded Aluminium rail.

SALIENT FEATURES:

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Heavy duty portable gas cutting machine with facility of clutch

arrangement for easy manual movement of machine. Machine can be

used with TWO torches simulteneously (this facility is OPTIONAL).

Torch is with Nozzle Mix technology with 3 seat nozzle hence no

backfire.

Supplied with Steel rail of 1.8 meter length which does not get easily

damaged.

Speed variation is through Mechanical arrangement which is

maintenance free.

Bevel setting with lock in facility means bevel accuracy during longer

cutting.

TIGER NM

PORTABLE HEAVY DUTY GAS CUTTING MACHINE

CHAMPMIG 320 (P)/CHAMPMIG 400 (P)/

CHAMPMIG 500 (P)

DIGITAL INVERTER BASED


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All advantages of Inverter base equipment High efficiency, High Power

factor & lowest power consumption.

Digitally Memorized, perfect weld parameter for steel, stainless steel &

aluminum

Selectable - Normal/Pulse MIG welding, SMA welding & DC Tig welding

with liftarc facility.

Twin Pulse- A standard Feature! The twin pulse systematically &

separately controls melting and cooling giving ideal weld bead appearance

like Tig welding.

SALIENT FEATURES:

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aluminum.





like Tig welding.

12

Extremely Simple Operation:

1. Choose Task: Material thickness,

Wire diameter, Gas.

2. Choose mode 2/4 Track.

3. Power adjustment selectable by the

displayed material thickness

& WELD!!!

1

3

1

4

All controls on Front Panel of Wire feeder:

1. 2 / 4 Track Function. 2. Rotary pulse encoder for adjustment of welding current / material thickness

3. Digital multifunction display: For indication of welding current, material thickness, wire feed speed or

arc length correction. 4. Primary Parameter LED: These show which primary parameter is currently

indicated in the multifunction display. 5. For switching between welding current, material thickness, wire

feed speed and arc length. 6. Downslope push-button 7. Arc length / wire speed correction rotary

pulse encoder 8. Arc length / wire speed correction LED indication indicates the degree of the correction.

1. Mode Push Button to switch between operations i.e. Normal, Pulse, Twin Pulse, SMA &

DC TIG 2. Material Push Button to select the material to be welded. 3. TT Save push-

button to store Jobs. 4. Welding wire diameter for diameter of wire selection. 5. For

acknowledgment while saving a job. 6. For selection of the gas to be used. 7. For

Tiptronic mode on/off Function. 8. For indication of all parameter values and messages

9. For switching between the individual parameters.

The Secondary Operation:

CONTROLS FROM TORCH:

1. Torch Display: - Indicates the current welding power, material thickness, wire feed speed or arc length correction.

2. For Changing the welding power, material thickness or arc length. In Tiptronic mode, the rocker can be used to

switch between the active jobs or job sets.

3. Torch Push button: Has the same function as the primary parameter push button no. 5.

3

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2

15

PLASMACUT-25

AIR PLASMA CUTTING SYSTEM


SALIENT FEATURES:

Whether its clean cuts that you want or separation cut PLASMACUT-25

works with equal ease. You can use PLASMACUT-25 for:

Automotive repairs.

General fabrication.

Bus & Coach Body building.

Railways & Road transport workshops.

Power stations, chemical, petrochemicals or fertilizer industry.

Sheet metal fabrication.

Construction and maintenance workshops.

Manufacture of food processing and pharmaceutical equipment using

SS alloys.

Scrap cutting, demolition, ship-breaking, etc.

Rugged and robust design.

User friendly. Requires minimum operator training.

Special safety-interlock for operator protection.

Lightweight and flexible torch with 8 m long hose assembly.

Air pressure safety switch for fail-safe cutting.

Double air filter-cum-pressure regulator unit to ensure clean compressed

air for excellent cut quality.

Easy manoeuvrability on the shopfloor.

Full range of accessories and consumables available Ex-stock.

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SALIENT FEATURES:

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Suitable for cutting of all conducting metals.

Distortion free, dross free, burr free, narrow kerf width, clean cut.

Automotive repairs.

Railways & Road Transport Workshops.

Scrap Cutting, Demolition, Ship Breaking etc.

Manufactures of Food & Pharmaceutical equipment using S. S. Alloys.

General Fabrication.

Sheet Metal Fabrication.

Bus & Coach Body Building.

Construction & Maintenance Workshops.

Power Stations, Chemical, Petrochemicals or Fertilizer Industry.

Inverter based Air Plasma Cutting Equipment.

User Friendly. Requires minimum Operator Training.

MCB for ON/OFF of the Power Source.

Air Pressure Safety Switch for Fail-Safe cutting.

Separate Selector Switch for checking Air Pressure.

2/4 Track operation for Torch.

Air Filter cum Regulator Assembly provided as std.accessories to ensure clean, compressed air for excellent cut quality.

Rugged and Robust Design.

Special Safety Interlock for Operator Protection.

Air Pressure meter on Front Panel for easy monitoring of Air Pressure.

Lightweight and Flexible torch with 6 mtr length cable hose assembly.

Lightweight, Easy Maneuverability on the shop floor.

Protections Provided - Under / Over Voltage, Single Phase, Thermal Overload, Low Air Pressure (Below 3 Kgs. / Cm.Sq.)

CHAMPCUT-25

INVERTER BASED CUTTING SYSTEM

13

MAESTRO 600T(F)/800T(F)/1000T(F)/1200T(F)

THYRISTOR BASED

SAW

MAESTRO 600(F)/800(F)/1000(F)/1200(F)

DIODE BASED

SALIENT FEATURES:

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Perfectly matched power sources and welding heads.

Choice of Boom mounted or Tractor mounted models with Diode Power

Source.

Boom mounted head comes with a choice of manual, semi- motorised and

fully motorised cross slides.

Programmed sequential operations of Power source, Wire Feed and

Carriage through built-in solid state circuitry.

Twin Wire attachment is optionally available - helps to achieve 20-30% higher

weld deposition rates.

Fillet welding attachment (optional) - enhances usability and shopfloor

productivity.

Newly improved feature torch control panel.

Improved wire feed drive and carriage drive assemblies for longer life.

SAWSALIENT FEATURES:

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Perfectly matched power sources and welding heads.

Choice of Boom mounted or Tractor mounted models with Thyristorised

Power Source.

Boom mounted head comes with a choice of manual, semi- motorised and

fully motorised cross slides.

Programmed sequential operations of Power source, Wire Feed and

Carriage through built-in solid state circuitry.

Twin Wire attachment is optionally available - helps to achieve 20-30% higher

weld deposition rates.

Fillet welding attachment (optional) - enhances usability and shopfloor

productivity.

CUTTING POWER SOURCES

14

GAS CUTTING EQUIPMENT/

ACCESSORIES

CHAMPMIG 320 (P)/CHAMPMIG 400 (P)/

CHAMPMIG 500 (P)

DIGITAL INVERTER BASED


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aluminum





like Tig welding.

SALIENT FEATURES:

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aluminum.





like Tig welding.

12

Extremely Simple Operation:

1. Choose Task: Material thickness,

Wire diameter, Gas.

2. Choose mode 2/4 Track.

3. Power adjustment selectable by the

displayed material thickness

& WELD!!!

1

3

1

4

All controls on Front Panel of Wire feeder:

1. 2 / 4 Track Function. 2. Rotary pulse encoder for adjustment of welding current / material thickness

3. Digital multifunction display: For indication of welding current, material thickness, wire feed speed or

arc length correction. 4. Primary Parameter LED: These show which primary parameter is currently

indicated in the multifunction display. 5. For switching between welding current, material thickness, wire

feed speed and arc length. 6. Downslope push-button 7. Arc length / wire speed correction rotary

pulse encoder 8. Arc length / wire speed correction LED indication indicates the degree of the correction.

1. Mode Push Button to switch between operations i.e. Normal, Pulse, Twin Pulse, SMA &

DC TIG 2. Material Push Button to select the material to be welded. 3. TT Save push-

button to store Jobs. 4. Welding wire diameter for diameter of wire selection. 5. For

acknowledgment while saving a job. 6. For selection of the gas to be used. 7. For

Tiptronic mode on/off Function. 8. For indication of all parameter values and messages

9. For switching between the individual parameters.

The Secondary Operation:

CONTROLS FROM TORCH:

1. Torch Display: - Indicates the current welding power, material thickness, wire feed speed or arc length correction.

2. For Changing the welding power, material thickness or arc length. In Tiptronic mode, the rocker can be used to

switch between the active jobs or job sets.

3. Torch Push button: Has the same function as the primary parameter push button no. 5.

3

1

2

15

PLASMACUT-25

AIR PLASMA CUTTING SYSTEM


SALIENT FEATURES:

Whether its clean cuts that you want or separation cut PLASMACUT-25

works with equal ease. You can use PLASMACUT-25 for:

Automotive repairs.

General fabrication.

Bus & Coach Body building.

Railways & Road transport workshops.

Power stations, chemical, petrochemicals or fertilizer industry.

Sheet metal fabrication.

Construction and maintenance workshops.

Manufacture of food processing and pharmaceutical equipment using

SS alloys.

Scrap cutting, demolition, ship-breaking, etc.

Rugged and robust design.

User friendly. Requires minimum operator training.

Special safety-interlock for operator protection.

Lightweight and flexible torch with 8 m long hose assembly.

Air pressure safety switch for fail-safe cutting.

Double air filter-cum-pressure regulator unit to ensure clean compressed

air for excellent cut quality.

Easy manoeuvrability on the shopfloor.

Full range of accessories and consumables available Ex-stock.

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SALIENT FEATURES:

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Suitable for cutting of all conducting metals.

Distortion free, dross free, burr free, narrow kerf width, clean cut.

Automotive repairs.

Railways & Road Transport Workshops.

Scrap Cutting, Demolition, Ship Breaking etc.

Manufactures of Food & Pharmaceutical equipment using S. S. Alloys.

General Fabrication.

Sheet Metal Fabrication.

Bus & Coach Body Building.

Construction & Maintenance Workshops.

Power Stations, Chemical, Petrochemicals or Fertilizer Industry.

Inverter based Air Plasma Cutting Equipment.

User Friendly. Requires minimum Operator Training.

MCB for ON/OFF of the Power Source.

Air Pressure Safety Switch for Fail-Safe cutting.

Separate Selector Switch for checking Air Pressure.

2/4 Track operation for Torch.

Air Filter cum Regulator Assembly provided as std.accessories to ensure clean, compressed air for excellent cut quality.

Rugged and Robust Design.

Special Safety Interlock for Operator Protection.

Air Pressure meter on Front Panel for easy monitoring of Air Pressure.

Lightweight and Flexible torch with 6 mtr length cable hose assembly.

Lightweight, Easy Maneuverability on the shop floor.

Protections Provided - Under / Over Voltage, Single Phase, Thermal Overload, Low Air Pressure (Below 3 Kgs. / Cm.Sq.)

CHAMPCUT-25

INVERTER BASED CUTTING SYSTEM

11

CHAMPMIG 400

INVERTER BASED


SALIENT FEATURES:

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All-position welding.


Low distortion.









Stepless variation of voltage and current through potentiometers provided on

wire feed unit.

A Truly Constant Voltage Characteristic ensures a very good Welding

performance as compared to open loop controlled Thyristor based equipment.

An inbuilt Arc Force Control provided for Optimum Welding Perfomance throughout the Range

Inbuilt protection against Single phasing, under Voltage, Thermal overload and Over Current.

Inbuilt Digital Ammeter / Voltmeter for Display of Weld Parameters.

Inbuilt slow start ignition. This greatly enhance Arc striking capability of this equipment.

Inbuilt Over Current Protection of wire feed motor. In case of overload the motor will stop rotating automatically to avoid from

burning.

Inbuilt Protection against Arc interrupts. The Wire feeder stops feedign wire, when ignition falls or when arc breaks for more

than 0.5 s.

Wire Diameter selection switch (0.8 / 1.0 / 1.2) with this switch it is possible to get better Arc Stability and appearance of weld bead.

4 Roll wire feed unit with Efficient and High Responce Servo WIRE FEEDER Motor with high Torque to inertia ratio.

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Low distortion.









CHOPMIG 401

CHOPPER BASED

SALIENT FEATURES:

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Saves Electrical Power - Saves Considerable Input Power Consumption compared to the Conventional Power Sources.

Immune to +10% and -15% Voltage Fluctuations.

Constant Voltage Characteristics - Stepless Welding Current and Voltage variation through Remote Control Unit.

Electronic choke adjustment feature makes Arc smooth or hard as required for different applications.

Semiconductor devices well protected from supply spikes - Improves operational reliablity.

Stick-Out - Burn back controls built inside power source.

Provided with P-series Wire Feeder built with maintenance free, efficient and high response servomotor (pancake

motor).

Quick release wire feed - roller mechanism enables welder to change the spool quickly.

16

PANTHER NM

PORTABLE GAS CUTTING MACHINE

SALIENT FEATURES:

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No backfire during cutting because of "Nozzle- Mix" technology.

Aluminium die cast body with ventilation holes reduces overheating of

motor and other electrical parts.

Unbreakable, smooth and precise horizontal and vertical adjustment of

torch.

Bevel setting with lock-in facility means bevel accuracy during long

cutting.

Remote mounted gas control knobs make flame adjustment during cutting

operation easy.

Single lever ON-OFF control for cutting Oxygen makes the stopping and

restarting of cutting very easy and saves Oxygen.

Stainless steel heat reflectors (2 nos. with air gap), protect the Motor from

heat during cutting thus adding to the life of the machine.

Travels on standard 1.8 mtr extruded Aluminium rail.

SALIENT FEATURES:

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Heavy duty portable gas cutting machine with facility of clutch

arrangement for easy manual movement of machine. Machine can be

used with TWO torches simulteneously (this facility is OPTIONAL).

Torch is with Nozzle Mix technology with 3 seat nozzle hence no

backfire.

Supplied with Steel rail of 1.8 meter length which does not get easily

damaged.

Speed variation is through Mechanical arrangement which is

maintenance free.

Bevel setting with lock in facility means bevel accuracy during longer

cutting.

TIGER NM

PORTABLE HEAVY DUTY GAS CUTTING MACHINE

RANGER 400/RANGER 600

THYRISTOR BASED


SALIENT FEATURES:

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Low distortion.






(except with some fluxcored wires) or weld cleaning. Hence more productivity



used

Sturdy, compact and 100% dependable, portable power source.

A wirefeeder half the normal weight of the conventional one, minimises

welder fatigue.

Added operator safety because of low voltage supply to wirefeeder from the

source.

Uninterrupted on-the-job control of welding current & voltage through handy

remote.

Crater Voltage-current controls possible.

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SALIENT FEATURES:

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Multi Process Capability suitable for MIG / MAG, MMA, Gouging and

TIG welding with suitable HF unit.

Built with Proven Thyristorised Technology.

Rugged Construction for heavy-duty site / workshop welding.

Stepless variation of voltage and current (CV), Current (CC) through

lightweight remote control unit - enable easy parameter setting at the

welding point.

Arc Force Control Potentiometer enables easy ARC striking in MMA

welding with all types of electrodes.

Suitable for Welding with Open Arc -type wire feeder.

Available in six combinations of MIG/MAG outfit, covering all varieties

of MIG/MAG welding applications of solid M S & Stainless Steel wires,

Flux cored wires, Aluminium wires etc. Options of 2/4 Roll Wire

Feeder units, including option of Heavy Duty Wire Feeder unit

suitable for heavy duty (1.6 - 2.4 dia wire) MIG / MAG applications.

Quick Release Wire Feed Roller Mechanism enables operator to

change the wire spool quickly, minimizing the unproductive time and

thus increasing the productivity on the shop floor.

RANGER MULTI 600

MULTI PROCESS CAPABILITYDC TIG

17

SALIENT FEATURES:

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Torch Lever mounting is on top side which reduces fatigue of the operator

during cutting long plates.

Locking facility for lever is provided on the top side of the torch so as to lock

the lever during longer lengths of thick plates cutting.

Three seat type of nozzles (ANM/PNM) are used in this torch, hence no

BACKFIRE.

This is specially advantageous when different fuel gases are used on

same shopfloor.

Wide range of operations can be employed with 304 NM torch by just

changing with suitable nozzles as per job.

New metallic design makes 304 NM rugged torch that can withstand rough

handling by shopfloor workers.

304 NM

GAS CUTTING TORCH

303 NM

GAS CUTTING TORCHES

SALIENT FEATURES:

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303 NM Torch has several advantages owing to its nozzle mix system. 303

NM is available with ANM nozzle for use with Acetylene as fuel gas and PNM

nozzle for use with LPG as fuel gas.

NOZZLEMIX CUTTING IS SAFEST: 303 NMs unique positive- suction

NM nozzles are designed according to the fuel gas being used, to safeguard

the torch and operator from sustained backfire or flashback. This is

especially advantageous when different fuel gases are used on the same

shopfloor.

WIDER RANGE OF OPERATION: 303 NM torches can be employed for a

wide range of cutting jobs. All you need is to change the nozzle to suit the job.

EASY MAINTENANCE: The all metal design makes 303 NM a rugged torch

that can withstand rough handling by shopfloor workers.

9

MAXIMIG 251 /MAXIMIG 251 CD

DIODE BASED


SALIENT FEATURES:

l All Position Welding applications.

l Suitable for wide range of metals like Carbon Steels, Stainless Steels,

Aluminum and it's alloys, with appropriate or recommended consumables.

l Ideal for Auto Ancillary units for increased productivity and quality welding.

l High volume, Sheet metal fabrication welding in Auto industries and other

engineering industries.

l Choice of workhorse machines with proven economy.

l Dependable thyristorised wirefeeder system ensures long, uninterrupted

welding.

l User friendly 2 track /4 track operation for zero defect GMA welding.

l Higher arc time increases productivity .

l Integrated spot welding facility.

l Higher weld-metal deposition rates.

l Good and consistent weld quality with low hydrogen content.

l Can be used for welding a wide range of metals like carbon steels, stainless


used.

l Built in spot welding timer provided for easier and faster Tack welding.


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Compact MIG/MAG welding outfit.

Inbuild wire feature for less weight and maintenance free wire drive unit.

Suitable for heavy duty application specially in auto fabrication

industries.

Specifically designed for auto ancillaries for productive and quality

welds in a variety of components like load body, fuel tank supports,

engine bracket for two wheelers and sheet metal components upto

2mm thick

User friendly features like pre-weld selection of OCV from the chart on

the front panel and gas flow rate to ensure zero defect GMAW

welding.

Dependable thyristorised wire feeding system with quick change type

mechanism ensures long uninterrupted defect-free welding.

Lightweight and ergonomically designed swivelling handle, reduces

operator fatigue and increases productivity.

MAXIMIG series power sources are reliable workhorses with high

mean time between failures.

MAXIMIG 251 AUTO CD

DIODE BASED

18

HT - 1

GAS HEATING TORCH


SALIENT FEATURES:

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Torch designed to use with LPG gas.

Torch is designed with safety purpose to give dependable performance.

Torch supplied with 3 different types of nozzles for variable heating

surfaces.

3 W


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This torch is well balanced for versatile applications using Oxygen &

Accetylen / LPG Gases.

Best suitable for Gas Welding / Brazing from 0.5 mm to 3 mm thick plates.

Torch is designed with Safety protection to give dependable performance

against BACKFIRE.

Torch supplied with 5 types of LPG Tips for Gas Welding / Brazing

application.

Torch can be used with both OXY-LPG as well as OXY-ACETYLENE

gases, by just changing Tips as per application.

SALIENT FEATURES:

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Gas Welding Blowpipe is for the versatile application of gas welding

and brazing.

All metallic body with swaged copper tips.

Engineered to give dependable protection against backfire.

25 W

MM - 200

MACHINE MOUNTED GAS CUTTING TORCH

SALIENT FEATURES:

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The Assembly consists of Torch, gas Distributor assembly.

By inserting the protruding pin in a specially designed fixture, this Oxy-FuelTorch can be suitably positioned by

customer to cut various configurations, which are not reachable by conventional Machines/Torches. The Distributor

needs to be fixed to a suitable location.

This Torch is based on Nozzle Mix Technology and is SAFE from Flashback or Backfire.


Several applications like PIPE Cutting demand easily mountable GAS

CUTTING TORCH or one which can be easily manipulated to a variety of

positions quickly (along with gas hoses connected).

This is not possible with the PANTHER NM Torch assembly, since it does

not have integral movement feature nor a swivel feature by itself. It

depends on the Horizontal & Vertical SLIDE assembly for these functions.

Also, a Gas Cutting Torch having both above features (i.e. Integral

movement & swivel capability) and also fitting into existing OPTICAL / CNC

machines was not available in product range.

Hence, a first variant of simplest of MACHINE MOUNTED TORCH has

been introduced.

SALIENT FEATURES:

l Existing PANTHER NM (tractor type Portable Gas Cutting Machine) shall be retrofitted with this extra long slide

assembly by interchanging existing slide arrangement & gas hose assembly.

EXTRA LONG TORCH ADJUSTMENT

SLIDE FOR PANTHER NM GAS

CUTTING MACHINE


PANTHER NM existing Horizontal & Vertical slide movements were made

suitable for the following:

Horizontal Movement - 80mm

Vertical Movement - 60mm

For applications like DOUBLE BEVEL of extremely thick plates & for low

angle long TAPERS (for joining 2 nos. different thickness plates), the

Standard Horizontal & Vertical movements were not sufficient, especially in

sectors like - SHIPBUILDING, STEEL PLANTS, HEAVY ENGINEERING.

Hence these extra long slides as a special feature have been introduced,

without changing the PANTHER machine basic structure.

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DIODE BASED

CHAMPTIG 220 M4/8

INVERTER BASED DC TIG WELDING SYSTEMS


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High Class inverter technology - constant current characteristics, irrespective

of arc length variation.

Large input supply voltage range with built-in under/over voltage, single

phase protections - an essential feature in hostile Indian conditions.

High efficiency - 80% against the conventional machine efficiency of 60%.

Class H insulation.

Smooth and stable arc with minimum spatter - excellent weld characteristics.

Low power consumption - saves power bills by 33%.

Light compact and portable for greater flexibility in welding operations. Can

be easily carried close to various welding areas on sites or shopfloors.

DC TIG

8


SALIENT FEATURES:

l Large Input Supply voltage range with under/over voltage, single phase

protection.

l Higher Efficiency & Power Factor.

l Lower Power consumption.

l In built Spot TIG welding facility, AC/DC as well as Mixed TIG welding Facility.

l In built PULSE TIG Welding controls with independent settings of all

parameters from Front Panel.

l Optionally Welding Current Variation possible by using Remote Control

(Hand Held) or Fool Control Regulator.

l Cleaning width Control in AC TIG welding enables user to adjust.

l Oxide Cleaning as well as Penetration of weld puddle according to his choice.

l Constant current characteristics - within +/- 1% irrespective of arc length

variation.

l Higher Efficiency Greater than 80% Power Factor Greater than 0.9, Low

Power Consumption.

l No load power less than 100 w. Saves power bills by 33%.

CHAMPTIG 300 AD

INVERTER BASED AC/DC/MIXED PULSED TIG WELDING SYSTEMAD/DC TIG

l Excellent welding performance even with long

welding cables (>50 mtrs.).

5. Welding Current Variation by Local or by using Remote

Control Potentiometer.

6. Light Weight - 1/8th of Conventional Machine.

7. Compact Size - 1/6th of Conventional Machine makes it

easy to handle, ergonomic & portable.

8. Digital Panel Meter - for easy presetting of welding current.

9. Arc force control potentiometer for easy arc striking.

10. Built in TIG Spot and Pulsed TIG welding facility.

11. Complete TIG cycle includes independent setting of:

l Gas Preflow l Current upslope

l Welding current l Current downslope

l Gas postflow time l TIG Spot welding time

l Pulse parameters

12. Manufacturing facility for assembly / sub-assembly of

invertor-based machines ensures off the shelf

availability of all spare parts at competitive prices.

SALIENT FEATURES:

1. Invertor Technology

l Constant current characteristics - within +/- 1%,

irrespective of arc length variation.

l Stepless current variation.

l Excellent welding characteristics & performance

over the entire range.

l Smooth and stable arc with minimum spatter.

2. Higher Efficiency & Power Factor

l Greater than 80% against conventional machines

efficiency of 60%.

l No Power factor correction capacitor required as

power factor is > 0.9

3. Low Power Consumption

l No load power < 100 Watts.

l Saves power bills by 33%.

4. Higher OCV

l Easy arc strike / restrike.

HF 2000/HF 2000 AD


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Latest technology compact high frequency control units for DC

and AC/DC TIG welding.

Light weight for easy to carry from job to job.

Light Weight, Compact and Portable.

Built in high frequency.

HF on/off switch to prevent high frequency interference

(operation in DC mode only)

Auto H.F. shut off after arc strikes (in DC mode only)/Arc does not

strike in 10 secs.

Built-in Preflow / Postflow facility.

Gas flow through Solenoid valve for economy in consumption of

costly Argon gas.


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Latest technology, compact ,high frequency unit fo DC and AC/DC TIG

welding.

Compact, efficient water coding unit for higher current in TIG welding.

Light Weight, Compact and Portable for greater flexibility in operation.

Suitable for TIG Welding application with SMAW Power Source of any

make.

Gas Preflow / Postflow facility.

Gas flow through solenoid valve for Economical consumption of costly

Argon gas.

HF 3000/HF 3000 AD


20

OXYGEN REGULATOR 0410422119

ACETYLENE REGULATOR 0410422120

GAS LINE REGULATORS

SALIENT FEATURES:

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This regulator can be connected to gas lines in the shopfloor where gas is

available in pipe lines.

Facilitates availability of large volume of gases at low Inlet pressure.

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Unbreakable moulded pressure adjusting knob.

Unique profile rubber diaphragm.

Stainless steel machined & ground valve spindle with hard plastic

moulded valve at the heart of the regulator.

Sintered filter in the inlet, wire mesh filter in valve assembly.

Side inlet for horizontal cylinder valve, bottom inlet for vertical cylinder

valve

Self-adjusting safety valve.

Weight 1.10 Kg approx.

SILVERLINE 4821 S/O

SILVERLINE 4822 S/A

OXYGEN & ACETYLENE

(SINGLE STAGE) GAS REGULATORS

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CHAMP 150

INVERTER BASED


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Single Phase inverter based, high efficiency and high power factor welder.

Enhanced reliability due to SMD technology.

Class H insulation.

Ideal for maintenance and light duty production jobs.

High frequency IGBT based Rectifier.

TIG welding possible with lift Arc Technique.

Light weight, compact and easy to carry any where.

Operates on 230V, 50Hz, single phase supply.

Higher Effeciency ((>80%).

Hot start arc force control available.

CHAMP 220/CHAMP 350

INVERTER BASED


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Higher OCV - easy arc strike/restrike. Excellent welding performance even

with long cables (upto 100m).

Wider voltage range - 355-455 V makes it immune to voltage fluctuations.

No Load Power

THYROLUXE 401/THYROLUXE 600

THYRISTOR BASED


SALIENT FEATURES:

The thyristor controlled welding rectifiers are completely electronically

regulated transformer-rectifier units suitable for Manual Metal Arc Welding

process. They can also be used for DC TIG welding by connecting suitable TIG

control units.

Superior welding performance; proven even for critical stove pipe welding.

Thyristorised control, immune to +10% and -15% voltage fluctuat

ador welding equipments[1]

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