adjusting instructions / illustrated parts list · 2010. 3. 2. · adjusting instructions /...

ADJUSTING INSTRUCTIONS / ILLUSTRATED PARTS LIST

MANUAL NO. PT0405-GRFOR STYLES

Oil - Less36200 CLASS

02/08/08

36200L100-52 36200L100-6036200L200-52 36200L200-6036200L202-52 36200L201-6036200L210-52 36200L202-6036200T300-52 36200L210-6036200U300-52 36200T300-60

36200U300-60

Manual No. PT0405-GR llustrated Parts List for 36200 Series Machines

First Edition Copyright 2006By

Union Special Corporation Rights Reserved In All CountriesPrinted in U.S.A. August 2006

PREFACE

This parts manual has been prepared to assist you in locating individual parts or assemblies on 36200 Series machines.

It is the desire of Union Special that each machine run at its optimum performance. Parts listed in this manual are designedspecifically for your machine and are manufactured with utmost precision to assure long lasting service.

This manual has been comprised on the basis of available information. Changes in design and/or improvements mayincorporate a slight modification of configuration in illustrations or part numbers.

On the following pages are illustrations and terminology used in describing the parts used on 36200 Series machines.

2

IDENTIFICATION OF MACHINES

Each UNION SPECIAL machine is identified by a style number, which is stamped into the style plate affixed to the middle of themachine under the tension assembly.

The serial number is stamped on a plate attached to the right rear top of the machine.

3

CONTENTS

PREFACE ............................................................................................................................................................................................................. 2IDENTIFICATION OF MACHINES ........................................................................................................................................................................ 2DESCRIPTION OF MACHINES ............................................................................................................................................................................. 4REPLACEMENT PARTS ......................................................................................................................................................................................... 6SAFETY RULES: ..................................................................................................................................................................................................... 7ILLUSTRATIONS .................................................................................................................................................................................................... 8IDENTIFYING PARTS ............................................................................................................................................................................................ 8NEEDLES .............................................................................................................................................................................................................. 8APPLICATION ..................................................................................................................................................................................................... 8TORQUE REQUIREMENTS .................................................................................................................................................................................... 8INSTALLATION ..................................................................................................................................................................................................... 9OILING ................................................................................................................................................................................................................ 9THREADING ...................................................................................................................................................................................................... 10ADJUSTING INSTRUCTIONS .............................................................................................................................................................................. 11SETTING THE NEEDLE BAR HEIGHT & ALIGNMENT ........................................................................................................................................... 11SETTING THE NEEDLE BAR HEIGHT & ALIGNMENT (CONT) .............................................................................................................................. 12ALIGNING THE CYLINDER ................................................................................................................................................................................ 12SETTING THE LOOPER TRAVEL USING GAUGE 21227CN ................................................................................................................................ 12INSTRUCTIONS FOR USING SYNCHRONIZING GAUGE 21227CG .................................................................................................................. 13SETTING THE LOOPER TRAVEL .......................................................................................................................................................................... 13TIMING THE NEEDLES TO THE LOOPER ............................................................................................................................................................. 13TIMING THE NEEDLES TO THE LOOPER (CONT.) .............................................................................................................................................. 14LOOPER ADJUSTMENTS .................................................................................................................................................................................... 15LOOPER ADJUSTMENTS (CONT.) ..................................................................................................................................................................... 16SETTING THE FRONT NEEDLE GUARD ............................................................................................................................................................... 16SETTING THE FEED DOGS .................................................................................................................................................................................. 16SETTING THE REAR NEEDLE GUARD ................................................................................................................................................................. 17SETTING THE STITCH LENGTH ............................................................................................................................................................................ 17DIFFERENTIAL FEED CONTROL ......................................................................................................................................................................... 17SETTING THE PRESSER FOOT ............................................................................................................................................................................. 17SETTING THE PRESSER FOOT (CONT.) ............................................................................................................................................................... 18SETTING THE PRESSER FOOT (CONT.) ............................................................................................................................................................... 19SETTING THE KNIFE DRIVE LEVER ...................................................................................................................................................................... 19SETTING THE KNIFE DRIVE LEVER (CONT.) ....................................................................................................................................................... 20SETTING THE TRIMMING KNIVES FOR FLAT SEAMING (STYLES 36200L100-52, L100-60, T300-52, T300-60, U300-52, U300-60) .................. 20SETTING THE TRIMMING KNIVES FOR LAP SEAMING (STYLES 36200L100-52, L100-60, L200-52, L200-60, L202-52, L202-60, L210-52, L210-

60, U300-52, U300-60) ............................................................................................................................................................................. 20SETTING THE TRIMMING KNIVES (ALL STYLES) (CONT.) .................................................................................................................................. 21NEEDLE THREAD ADJUSTMENTS ....................................................................................................................................................................... 21LOOPER THREAD ADJUSTMENT ........................................................................................................................................................................ 22COVER THREAD ADJUSTMENT ......................................................................................................................................................................... 22TENSION RELEASE ............................................................................................................................................................................................. 22HUNG FOOT ADJUSTMENT ............................................................................................................................................................................... 23SETTING THE LAP FORMER ............................................................................................................................................................................... 23LAP SEAMING ................................................................................................................................................................................................... 23REPLACING PRESSER FOOT SHOES .................................................................................................................................................................. 24OIL SIGHT GAUGES, TOP COVERS & MISCELLANEOUS TAKEUP & EYELET PARTS .......................................................................................... 27MAIN FRAME, BUSHINGS & MISCELLANEOUS EYELET & COVER PARTS ......................................................................................................... 29MAIN SHAFT & MISCELLANEOUS OILING ........................................................................................................................................................ 31CRANKSHAFT & NEEDLE LEVER PARTS ............................................................................................................................................................. 33TENSION PARTS ................................................................................................................................................................................................. 35DETACHABLE HEAD, HEAD COVERS, NEEDLE BAR & NEEDLE BAR HEAD ...................................................................................................... 37DETACHABLE HEAD, HEAD COVERS, NEEDLE BAR & NEEDLE BAR HEAD ...................................................................................................... 39DIFFERENTIAL & MAIN FEED BARS, FEED DOGS & FEED LIFT ECCENTRIC ASSEMBLY .................................................................................... 41FEED DRIVE ASSEMBLY, FEED ROCKER & LOOPER AVOID PARTS ............................................................................................................... 43KNIFE DRIVING PARTS ...................................................................................................................................................................................... 45LOOPER ROCKER SHAFT & LOOPER ROCKER DRIVE PARTS ............................................................................................................................ 47LAP FORMER, MISCELLANEOUS CYLINDER COVERS, THROAT PLATE, & CHAIN CUTTING KNIFE ................................................................. 49CYLINDER BUSHINGS, DIFFERENTIAL FEED CONTROL ASSEMBLY & MISCELLANEOUS CYLINDER COVERS .............................................. 51PRESSER FOOT FOR STYLES 36200L200-52, L200-60, L201-60, L210-52, L210-60, U300-52, U300-60 ........................................................... 53PRESSER FOOT FOR STYLES 36200L100-52, L100-60, T300-52, T300-60, U300-52, U300-60 ........................................................................... 55PRESSER FOOT FOR STYLES 36200L202-52, L202-60 ........................................................................................................................................ 57PRESSER FOOT SHOE CHART ............................................................................................................................................................................ 58PRESSER FOOT SHOE CHART ............................................................................................................................................................................ 59THREAD STAND ................................................................................................................................................................................................. 61MISCELLANEOUS GAUGES & TAPE REEL PARTS .............................................................................................................................................. 63THREAD LUBRICATOR ....................................................................................................................................................................................... 65NUMERICAL INDEX OF PARTS .......................................................................................................................................................................... 66NUMERICAL INDEX OF PARTS .......................................................................................................................................................................... 67

4

DESCRIPTION OF MACHINES

Universal style, Feed-off-the-arm, high speed, medium throw, five or six thread machine. There are four needles and one retainerabreast, one looper and a manually adjusted differential feed control. There is an enclosed automatic lubricating system, filtertype oil return pump, visual sight oil action and supply gauges. The maximum work space in front of the needles is 8 inches(203.2mm). Recommended maximum speed - 4200 R.P.M. for all Styles. Machines can be used on either table or pedestal mount.

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LAPSEAMING

5

JOINING & TAPING

MULTIPURPOSE: LAPSEAMING & FLATSEAMING

36200L100–52/604 Needle One Side Trim LapseamerFitted with one side fabric trimming lapseam presser foot, edgeguide and spreader.Standard: Trimming right side of fabric edge, left side fabric edgetrimming can also be done by moving edge guide.For closing the crotch of briefs and panties, sleeves of T-shirts andpolo shirts, etc.

36200L200–52/604 Needle Both Side Trim LapseamerFitted with both side fabric trimming presser foot, lap former andspreader, to achieve smooth even seams on top and bottom offabric.For side seaming swimsuits, jogging pants, biking shorts, knittedjackets and T-shirts, and crotch seaming briefs and panties.

36200L201–60Same as 36200L200, except with large cover thread hook andlong presser bar for use with thread burner.

36200L202–52/604 Needle Both Side Trim LapseamerFitted with special both side fabric trimming sewing combina-tion,lap former and spreader, to achieve smooth, even seams on topand bottom of fabric.Specifically for knit boxer briefs.

36200L210–52/604 Needle Both Side Trim Lapseamer for Heavy WeightFabricsFitted with both side fabric trimming 1.2mm stepped presserfoot, throat plate and feed dogs, lap former and spreader.For crotch seams with binding on briefs.

36200T300–52/604 Needle Seamer for Attaching TapeFitted with one side fabric trimming or both side fabric trimmingpresser foot without spreader, and taping folder. folder uses ¾"(19mm) tape with 3/8" (9.5mm) finish.For attaching the tape on the front fly of briefs,thermal underwear and similar garments.

36200U300-52/604 Needle Multipurpose Seamerfor Lapseaming and FlatseamingFitted with one side fabric trimminglapseam or both side fabric trimmingflatseam presser foot, edge guide andspreader. Includes both side fabrictrimming lapseam presser foot, lap formerand spreader.For closing crotch of briefs and panties,side seaming swimsuits, jogging pants,biking pants, knitted jackets and T-shirts,etc.

6

REPLACEMENT PARTS

SAFETY RULES:

1. Before putting the machines described in this manual into service, carefully read the instructions. Thestarting of each machine is only permitted after taking notice of the instructions and by qualifiedoperators.

IMPORTANT! Before putting the machine into service, also read the safety rules andinstructions from the motor supplier.

2. Observe the national safety rules valid for your country.

3. The sewing machines described in this instruction manual are prohibited from being put into service untilit has been ascertained that the sewing units which these sewing machines will be built into, haveconformed with the EC Council Directives (89/392/EEC, Annex II B).

Each machine is only allowed to be used as foreseen. The foreseen use of the particular machine isdescribed in paragraph “STYLES OF MACHINES” of this instruction manual. Another use, going beyondthe description, is not as foreseen.

4. All safety devices must be in position when the machine is ready for work or in operation. Operation ofthe machine without the appertaining safety devices is prohibited.

5. Wear safety glasses.

6. In case of machine conversions and changes all valid safety rules must be considered. Conversions andchanges are made at your own risk.

7. The warning hints in the instructions are marked with one of these two symbols:

8. When doing the following the machine has to be disconnected from the power supply by turning off themain switch or by pulling out the main plug:

8.1 When threading needle(s), looper, spreader etc.

8.2 When replacing any parts such as needle(s), presser foot, throat plate, looper, spreader, feed dog,needle guard, folder, fabric guide etc.

8.3 When leaving the workplace and when the workplace is unattended.

8.4 When doing maintenance work.

8.5 When using clutch motors without actuation lock, wait until the motor is stopped totally.

9. Maintenance, repair and conversion work (see item 8) must be done only by trained technicians orspecial skilled personnel under consideration of the instructions.

10. Any work on the electrical equipment must be done by an electrician or under direction and supervisionof special skilled personnel.

11. Work on parts and equipment under electrical power is not permitted. Permissible exceptions aredescribed in the applicable sections of standard sheet DIN VDE 0105.

12. Before doing maintenance and repair work on the pneumatic equipment, the machine has to bedisconnected from the compressed air supply. In case of existing residual air pressure, after discon-necting from compressed air supply (i.e. pneumatic equipment with air tank), the pressure has to beremoved by bleeding.

7

ILLUSTRATIONS

This manual has been arranged to simplify ordering repair parts. Exploded views of various sections of the mechanism are shownso that the parts may be seen in their actual position in the machine. On the page opposite the illustration will be found a listingof the parts with their part numbers, description and the number of pieces required in the particular view being shown.Numbers in the first column are reference numbers only, and merely indicate the position of the part in the illustration. The referencenumber should never be used in ordering parts. Always use the part number listed in the second column.Component parts of sub-assemblies which can be furnished for repairs are indicated by indenting their descriptions under thedescription of the main sub-assembly. As an example refer to the following text.

9. 29126 EC Upper Looper Drive Shaft Assembly ................................................................................. 110. 22503 F Screw ................................................................................................................................. 111. 39543 E Cam Follower Locking Clamp ..................................................................................... 1

It will be noted in the previous example that the cam follower, bushing and cam guide and the upper looper drive shaft are notlisted. The reason is that replacement of these parts individually is not recommended, so the complete upper looper drive shaftassembly should be ordered.When a part is common to all machines covered in this manual, no specific usage will be mentioned in the description. However,when the parts for the various machines are not the same, the specific usage will be mentioned in the description and, if necessary,the difference will be shown in the illustration.A numerical index of all the parts shown in this manual is located at the back. This will facilitate locating the illustration anddescription when only a part number is known.

IDENTIFYING PARTS

Where the construction permits, each part is stamped with its part number. On some of the smaller parts and on those whereconstruction does not permit, an identification letter is stamped in to distinguish the part from similar ones.

PLEASE NOTE: Part numbers represent the same part, regardless of which manual they appear. On all orders please includepart number, name and style of machine for which the part was ordered.

NEEDLES

Each needle has both a type and size number. The type number denotes the kind of shank, point, length, groove, finish and otherdetails. The size number, stamped on the needle shank, denotes the largest diameter of the blade measured between the shankand the eye. Collectively, the type number and size number represent the complete symbol which is given on the label of allneedles packed and sold by Union Special.

TYPE DESCRIPTION

118GAS Extra short, double groove, struck groove, .060" diameter shank, chromium plated needle.Sizes available 065/025, 070/027, 075/029, 080/032, 090/036.

118GBS Extra short, single groove, struck groove, spotted .060" diameter shank, chromium plated needle.Sizes available 075/029, 080/032.

118GHS Same as 118GBS, except with ball point. Sizes available 070/027, 075/029, 080/032.118GJS Same as 118GHS, except with tapered blade and ball point. Sizes available 065/025, 070/027, 075/029.118GKS Round shank, round point, extra short, double groove, struck groove, spotted, chromium plated needle.

Sizes available 070/027, 075/029, 080/032.36211 Retainer needle, no scarf, chromium plated. Sizes available 065/025, 070/027, 075/029.

APPLICATION

When changing the needle, make sure it is fully inserted in the needle driving arm before the clamp screw is tightened.

To have needles promptly and accurately filled, an empty package, a needle sample, or the type and size number should beforwarded. Use the description on the label. A complete order should read as follows: "100 needles, type 118 GKS, size 075/029".

TORQUE REQUIREMENTS

Torque (measured in inch-pounds) is a rotating force (in pounds applied through a distance by a lever (in inches or feet). This isaccomplished by a wrench, screwdriver, etc. Many of these devices are available, which when set at the proper amount of torquewill tighten the part to the correct amount and no tighter.

All straps and eccentrics should be tightened to 19-21 inch-pounds (22-24cm/kg) unless otherwise noted.All other nuts, bolts, screws, etc. should be tightened by hand as tightly as possible, unless otherwise noted.

8

9

INSTALLATION

Make sure that the Machine is LEVEL when attaching to the installation (table or pedestal), or if machine ismoved to a new location.

OILING

Referring to Fig. 1, fill the machine at (A) and (B). Oil capacity of class 36200 is 2.5 ounces in the bottomreservoir and 2.5 ounces in the top reservoir. Use a straight mineral oil, Saybolt viscosity of 90 to 125 secondsat 100° Fahrenheit (Union Special Spec 175 part no. 28604R). The oil level is checked at gauges (C) and (D).Maintain oil level between the red lines of these gauges.

This machine is automatically lubricated by a continuously driven rotary pump. Oil flow can be observedthrough windows (A) and (B). When installing a new machine or starting a machine that has been idle forsome time, priming may be necessary. Remove plug screws (E), fill holes with recommended oil and replacescrews BEFORE operating. If oil does not flow while machine is running, pump is inoperative.

Remove screw 22733B (F, Fig. 1 inset) to drain oil from the top reservoir. To drain oil from bottom reservoirremove screw 999-196 (G).

Occasionally, it is necessary to oil the linkage of the presser foot, the knife holder shank (36273A), guidecollar (36273K) and the various links and bearings of the presser foot lifting mechanism and thread tensionrelease.

10

FIG. 1

THREADING

11

ADJUSTING INSTRUCTIONS

Instructions stating direction or location, such as right, left, front or rear of the machine are given relative tothe operator's position at the machine unless otherwise noted. The handwheel rotates clockwise inoperating direction.

SETTING THE NEEDLE BAR HEIGHT & ALIGNMENT

Insert the first (left) and fourth needles into the needle head. Theneedles for this Class of machine are made with two flats on the frontof the shank. This will enable you to correctly position the needles inthe needle head. Make certain the needle shank is fully inserted andthat the screw is seated firmly on the flat.

To position the needle head square with the throat plate, use theupper knife or a straight edge to align the needles with the crossgrooves in the throat plate. (See Fig. 2)

Refer to table 1 for the dimension from the fourth (lowest) needle tothe surface of the throat plate and for the number of the needle barheight gauge.

Position the needle bar at its highest pointof travel. Loosen needle bar clamp screw(A, FIG.3) & use the specified needle barheight gauge (B) to achieve the desiredheight dimension from the fourth (lowest)needle (C) to the throat plate surface (D).Tighten clamp screw (A) and recheck set-ting. Care must be taken not to disturb theneedle head alignment while making theadjustment. Add the two middle needlesand the retainer.

CAUTION: If the needle head has been replaced it must be torqued to 17 in. lbs.(20cm/kg). After tightening, check for expansion of the needle bar by position-ing it up into the lower bushing hole. If the bar has expanded it will bind in thebushing. The bar must be replaced or lapped to reduce the bell shape. Alignand set needle bar height as described above.

FIG. 2

TABLE 1

FIG. 3

ELYTS

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ECAFRUS

ELDEENRAB

THGIEHEGUAGREBMUN

ELDEENTHGIEHEGUAG

PETSDEKRAM

EGUAG25 )MM5.31("23/71 UB72212 135.

EGUAG06 )MM7.21("2/1 SD72212 005.

SETTING THE NEEDLE BAR HEIGHT & ALIGNMENT (CONT)

Correct spacing of the needles in the throat plate stitch tongue isimperative to proper sewing conditions. Improper relationship of theneedles to the stitch tongue often results in malformed stitches.When replacing the stitch tongue make sure needles are alignedproperly (see Fig. 4).

If the stitch tongue and throat plate are properly seated and theneedle position is not correct, the cylinder has probably been forcedout of position. If realignment is necessary, refer to the section"Aligning the Cylinder".

When the needles are correctly positioned in the throat plate thespace to the left of the needles in the stitch tongue slot is .006"(0.15mm) more than the space to the right (see Fig. 4). Actually, theneedle bar is centered to the throat plate and cylinder, however, toprovide clearance on the left side of the needle for the needle loopspassing around the looper during the down stroke of the needles, theslots in the stitch tongue are made off-center to the left. Accuratepositioning of the needles may be obtained by repositioning thecylinder.

ALIGNING THE CYLINDER

Remove the top front cover and gasket from the main frame. Loosencylinder holding screw (A, Fig. 5). Turn eccentric screw (B) clock-wise to move the cylinder so the needles are closer to the right sideof the stitch tongue. Turn the stud counterclockwise to locate theneedles closer to the left. Tighten screw (A) and recheck settings.

NOTE: The cylinder may not move freely when the eccentric is turnedbecause the joint sealant compound has set. Light tapping with awooden block at the joint or midpoint of the arm may be necessary.

SETTING THE LOOPER TRAVELUSING GAUGE 21227CN

Attach looper travel gauge plate (A, Fig. 6) to the rear of the cylinderarm. Set the bottom of the gauge so it is approximately horizontaland lock lightly in place with screw (B) directly underneath. Attachlooper travel gauge pointer (C) to the looper using the left needleguard screw hole. Turn the handwheel in operating direction until thelooper is positioned to the far right. Set pointer (C) at zero degreesby rotating gauge plate (A) and lock in place. Continue turning thehandwheel until the pointer stops. If the looper travel is correct thepointer should indicate 55°40'.

FIG. 4

FIG. 5

12

FIG. 6

13

SETTING THE LOOPER TRAVEL

To adjust the looper travel remove the top front cover and the endcover. Loosen left-handed locknut (A, Fig. 7) and turn screw (B)clockwise to decrease the looper travel or counterclockwise toincrease the looper travel. Tighten locknut (A) and recheck setting.

NOTE: After setting the looper travel the machine must be checkedfor synchronization.

TIMING THE NEEDLES TO THE LOOPER

To visually check the timing of the needles to the looper, turn the handwheel in operating direction until theneedle bar has reached its lowest position and has risen 5/32" (4.0mm). At this time the looper point shouldappear at the same relative position to the needles whether rotation of handwheel is clockwise orcounterclockwise.

INSTRUCTIONS FOR USINGSYNCHRONIZING GAUGE 21227CG

Turn the handwheel until the needle bar is at its lowest point. Loosenpresser bar regulating screw (A, Fig. 8) and insert needle bar settingblock (B) under the head of the screw (A) with stop screw (C) aboveneedle bar (D). Tighten screw (A).

The long portion of the looper clamp and height gauge (E, Fig. 8) laidon its side is the 5/32" (4.0mm) gauge used to set the distancebetween stop screw (C) and the top of the needle bar (D) at its lowestposition. Tighten nut (F) to clamp stop screw (C) into place.

NOTE: If needle height has already been set attach gauge 21227FD(G, Fig. 8A) to the top of the needle bar to obtain the 5/32" (4.0 mm)setting.

FIG. 7

FIG. 8

FIG. 8A

14

TIMING THE NEEDLES TO THE LOOPER (CONT.)

Attach the looper clamp and height gauge (A, Fig. 9) to the heal ofthe looper by tightening screw (B). Turn the handwheel slowly in aclockwise direction until needle bar (C) touches stop screw (D).Loosen screw (E) and set synchronizing gauge rod (F) so the flat endis on one of the lines in the center of the block (G). Tighten screw(E).

Turn the handwheel in the opposite direction until the needle bar(C, Fig. 9) or gauge block (Fig. 9A) touches stop screw (D, Fig. 9).Synchronizing rod (F) should come to the same line on block (G).The difference must not exceed one line.

If the setting cannot be achieved, main shaft coupling (A, Fig. 10)must be repositioned. Remove the crank chamber cover andgasket. Loosen the three coupling screws (B). If synchronizing rod(F, Fig. 9) moves more to the right while the handwheel is rotated ina clockwise direction, the looper is too fast and the main shaftshould be retarded. If the rod moves more to the right when thehandwheel is rotated in a counterclockwise direction the looper istoo slow and the mainshaft should be advanced. Tighten screws (B,Fig. 10).

NOTE: If the stationary Knife interferes with the synchronizingrod (F) remove the knife to make the adjustment.

FIG. 9

FIG. 10

FIG. 9A

15

LOOPER ADJUSTMENTS

Looper Avoid

The looper avoid is set at .094" (2.4mm). Using gauge no.21227BV (A, Fig. 11), position looper shaft (B) fully to the rear(away from operator) and insert the gauge through the loopershaft hole in the end of the cylinder until the plunger is fullyextended from the gauge. Tighten clamp screw (C). When thelooper is positioned fully to the front, the end of the plungershould be flush with the end of the gauge. The motion of theplunger from the extended position to flush represents .094"(2.4mm) travel. To adjust the looper avoid remove the cylindercover and loosen screw (A, Fig. 12) with TT-85 wrench. Raise theball joint to shorten the avoid motion or lower it to lengthen theavoid motion. Tighten screw (A). Reposition gauge (A, Fig. 11)and recheck the setting.

Vertical Adjustment of Looper

Looper to sit on top of looper holder.

FIG. 11

FIG. 12

FIG. 13

16

LOOPER ADJUSTMENTS (CONT.)

Looper Gauge

Turn the handwheel in operating direction until the looper has trav-eled fully to the left. Loosen screw (A, Fig. 15) and move the looperholder to the right or left until the distance from the point of the looperto the center of the first (left) needle is 5/32" - 3/16" (4.0mm - 4.8mm).Set looper point .000-.001" (0.0-0.02mm) to first needle. Turn screw (B)until the proper dimension is achieved. Tighten screw (A). Looperpoint should not deflect or pinch needles.

NOTE: Looper gauge may need to be increased or decreased slightlyto obtain a proper stitch.

SETTING THE FRONT NEEDLE GUARD

Install needle guard (A, Fig. 16) with looper point at the middle of thefirst needle set guard to touch but not deflect or pinch .000-.001" (0.0-0.02mm) the first needle. Slowly turn the handwheel in operatingdirection and check the needles to make sure they are not pinchedbetween the looper and the needle guard.

SETTING THE FEED DOGS

Preliminary Setting:

Install the differential feed dog (A, Fig. 17) with screw (B).Attach rear needle guard (C) to main feed dog (D),pushing in fully to the rear and tighten screw (E). Installmain feed dog with screw (F).

As a starting point loosen screw (G) and set the slot in feedbar eccentric stud (H) in a horizontal position. Tightenscrew (G). At the highest point of travel feed dogs (A andD) should be the depth of one full tooth above throat plate(J). Loosen screws (B and F) and adjust the height of eachfeed dog by moving them up or down in the elongatedslot of the shank. Tighten screws (B and F). Loosen screw(G) and turn stud (H) until the top of the feed dogs areparallel to the throat plate. Rotating stud (H) will simulta-neously level both feed dogs.

NOTE: When setting eccentric stud (H) if turned clock-wise feed dogs should go up if turned counter-clockwise feed dogs should go down.

Final Setting:

Both the main and differential feed dogs may be individu-ally adjusted to height. Main feed dog (D) at its highestposition should rise above the top of the throat plate thedepth of one full tooth when the normal presser springpressure is applied. The differential feed (A) may then beraised to it.

FIG. 16

FIG. 17

FIG. 15

17

SETTING THE REAR NEEDLE GUARD

Set rear needle guard (A, Fig. 18) so it touches the first (left)needle (B) but does not deflect. Check the guard position tothe other needles to avoid pinching. Loosen screw (C) andreposition guard (A) as necessary. Tighten screw (C).

SETTING THE STITCH LENGTH

This machine is designed to sew 10 to 16 stitches per inch. Thenormal factory setting is 12 stitches per inch. To change thestitch length remove the plug screw located directly abovethe cylinder side cover. Loosen screw (A, Fig. 19) in lever (B)and move up to increase the stitch length or down to de-crease the stitch length. Tighten screw (A) and replace theplug screw.

CAUTION: If the stitch length is changed the rear needleguard setting must be checked and readjustedif necessary. Failure to do so may result inneedle and/or parts breakage.

CAUTION: When making stitch length adjustment do notexceed maximum recomended stitch lengthdue to possible part damage.

DIFFERENTIAL FEED CONTROL

The amount of differential feed is controlled by lever(C, Fig. 19). The adjusting plate is numbered from 1 to9. When the lever is set from numbers 1 to 4 reversedifferential or stretching occurs. The numbers from 4to 5 produce equal feed stitching while numbers 5 to9 produce a gathering stitch. The two stop screws (D)can be set to limit the movement of lever (C) or lockthe lever in one position.

SETTING THE PRESSER FOOT

Remove the presser bar regulating screw and the presser spring.Raise the needle bar to its highest position and remove the re-tainer. As the foot is slipped under the needles, swing the upperknife into the opening on the right side of the foot and slide thelinkage onto the hook driving sleeve. Insert the presser barthrough the linkage and into the presser foot shank. Tightenpresser foot screw. With the presser bar inserted properly into thepresser foot, position the foot left to right so the finger of coverthread carrier (A, Fig. 20) is between the first and second needles.Set presser bar guide (B, Fig. 20 Inset) so foot will not move. Setright presser foot guide (C) and left presser foot guide (D) tomaintain setting. Loosen presser bar guide screw (E Fig. 20 Inset)and check to see that foot has vertical freedom with no right to leftplay, no bind. Put the needle bar is in its lowest position, and set1/32"(0.8mm) above head of presser bar guide stud. Tightenpresser bar guide screw (E).

FIG. 18

FIG. 19

FIG. 20

18

SETTING THE PRESSER FOOT (CONT.)

Turn the handwheel in operating direction until link (A,Fig. 20) has traveled fully to the front. There must be a1/64" (0.4mm) clearance between link (A) and the backof needle bar (B) when link (A) starts to jackknife.Loosen screw (C) and rotate driving sleeve (D) to posi-tion link (A). Tighten screw (C).

Add the cover thread hook(F) and cover thread carrier(E)if they are not in place. Position carrier so the threadloop will be carried behind the first two needles. Thereshould be a maximum 1/64"(0.4mm) clearance be-tween the hook and the carrier at their closest position.

Replace the presser spring and the presser bar regulating screw.Loosen screws (A, Fig. 22) in lifter lever link assembly (B) and positionlever (C) so there is 1/32" (0.8mm) clearance between it and presserbar guide (D) when the feed dogs are below the throat plate.

When the hook swings to the left it will pass over the cover thread. Onits return travel, the thread will "pop" into the slot on the underside ofthe hook and is carried to the right. This thread forms a triangle forthe third and forth needle threads to pass through. As the coverthread "pops" into the slot it must cast-off the high point of take-up (A,Fig. 23) at the same time. Loosen the two screws in the cover threadtake-up and reposition if necessary. If there is difficulty in makingthis adjustment, check the thread tension and make sure the hookpoint has an extremely high polish and the angle is correct. Due toclearance requirements bending the hook is not recommended.

FIG. 21

FIG. 22

FIG. 23

19

FIG. 24 FIG. 25

FIG. 26

SETTING THE PRESSER FOOT (CONT.)

The presser foot lifter stopplunger must be set so thecover thread hook will not hitthe bottom of the needlehead as the presser foot isbeing lifted. Position theneedle bar to its lowest pointof travel. Loosen nut (A, Fig.24) and turn plunger (B)clockwise until it strikes thecrankshaft counterweight.While applying pressure tolifter (C) to lift the foot, backout of the plunger until thedistance between the hookand the underside of theneedle head is 1/64" (0.4mm)(see Fig. 25). Tighten nut (A,Fig. 24).

To adjust the position and tension of frame chip guard (A, Fig. 26),slightly loosen screw (B) and turn washer (C) with 21388Y spannerwrench until spring (D) snaps the guard into the closed position.Tighten screw (B). A light resistance should be felt when opening theguard.

SETTING THE KNIFE DRIVE LEVER

Position the needle bar at the bot-tom of its stroke. Measure from thetop of the needle bar to the top ofthe casting to obtain dimension "A"(see Fig. 27).

Position the needle bar at the topof its stroke. Measure from the topof the needle bar to the top of thecasting to obtain dimension "B".Subtract dimension "A" from di-mension "B" and divide by two. Addthis number to dimension "A" toobtain "C". Set a caliper to the "C"dimension and turn the handwheelin operating direction until theheight of the needle bar is at the"C" dimensionFIG. 27

20

FIG. 28

FIG. 29

SETTING THE KNIFE DRIVE LEVER (CONT.)

At this time the knife drive lever should be in the 6 o'clockposition. If adjustment is necessary, loosen screws (A, Fig. 28)in the needle lever and reposition knife drive lever (B) to the6 o'clock position. Tighten screws (A). The dimension be-tween the centerline of right and left knife drive connectionball joints (C and D) must be 2 27/32" (72.2mm). Loosen lefthand thread nut (E), right hand thread nut (F) and turn con-necting rod (G) until dimension is achieved. Tighten nuts (Eand F).

SETTING THE TRIMMING KNIVES FOR FLAT SEAMING(STYLES 36200L100-52, L100-60, T300-52, T300-60, U300-52, U300-60)

To make the adjustments for a flat seam, position lowerknife (A, Fig. 29) in the foot so it extends 1/32" to 1/16"(0.8mm to 1.6mm) past the right side of the left toe (B)(approximately between the second and third needles).Loosen screw (C) and move knife in or out as required.Tighten screw (C) securely.

SETTING THE TRIMMING KNIVESFOR LAP SEAMING

(STYLES 36200L100-52, L100-60, L200-52, L200-60,L202-52, L202-60, L210-52, L210-60, U300-52,

U300-60)

To make the adjustments for a lap seam, position lowerknife (A, Fig. 29) in the foot so it extends 1/64" (0.4mm)past the right side of the left toe (B) (approximately evenwith the first needle). Loosen screw (C) and move knifein or out as required. Tighten screw (C) securely.

(ALL STYLES )

Turn handwheel in operating direction until knife drivingbracket (D) is positioned to the extreme left. At this timethe front edge of both knives should be parallel witheach other and the upper knife cutting edge shouldoverlap lower knife cutting edge by 1/64" (0.4mm)

21

FIG. 30 FIG. 31

FIG. 32

FIG. 33

SETTING THE TRIMMING KNIVES(ALL STYLES) (CONT.)

If necessary loosen screw (A,Fig. 30) and move knife (B) tothe right or left as required.Tighten screw (A).

If the shear angle betweenthe knives has to be changed,raise or lower screw (C, Fig.30) in knife holder shank (D).

To set spring pressure be-tween the knives loosenscrew (A, Fig. 31) and raiseknife holder guide collar (B)1/16" (1.6mm) from knife driv-ing bracket (C). T ightenscrew (A).

NOTE: More or less spring pressure may be required depend-ing on the type of material being sewn. Also, bothknives may have to be repositioned after a trial seamis made so there is an equal margin from the edges ofthe two plies to the center rows of stitching.

NEEDLE THREAD ADJUSTMENTS

Four needle thread strike-off pins (A, Fig. 32) are provided for inde-pendent needle thread control. Level the take-ups to the height ofthe thread in the needle lever eyelet at its lowest position. Raise thefirst take-up (nearest the operator) 1/8" (3.2mm) and the secondtake-up 1/16" (1.6mm). Further adjustment may be necessary toobtain proper needle loop size so skipped stitches may be avoided.

Set the four frame needle thread eyelets (B, Fig. 32)eye with the eyelets in holder (C). Adjust as neces-sary so the needle thread loops around the looperwill remain firm and not seek random positions whenthe needle bar descends.

Unlocking spring (A, Fig. 33) provides a proportionalamount of pull-up of the needle threads when themachine is reversed for unlocking the stitch so theloops will not form on the front of the needles andbecome caught by the looper.

NOTE: Unlocking spring is only used when startingand stopping on the material.

Turn screw (B) up or down so unlocking spring (A) will have 1/8" (3.2mm) drop from the bottom of the threadholes to the top of screw (B). Loosen screw (C) and turn knurled knob (D) to adjust the spring tension. Tightenscrew (C).

Tension of the six threads is individually controlled. The needle tension is seldom uniform; the first needlethread having more tension than the other three. Use only enough tension to pull up the stitch. A well-balanced stitch will have the first and fourth needle loops pulled up and the second and third needle loopssmall and even.

22

FIG. 34

FIG. 35

LOOPER THREAD ADJUSTMENT

Loosen screws (A, Fig. 34) and position looper thread cast-off (B)flush with the right end of cast-off support plate (C). Tighten screws(A). Loosen screws (D, Fig. 34 inset) and time take-up (E) so thethread will cast-off when the needle bar has descended 7/64" (2.8mm)from its highest position. When thread eyelets (F) are moved furtherto the left the amount of thread pull-off will increase.

COVER THREAD ADJUSTMENT

Loosen screw (A, Fig. 35) and set the lower edge of cover threadtake-up eyelet (B) so its 3/32" (2.4mm) above the surface of cast-offplate (C). Tighten screw (A). As the cover thread hook moves to theleft over the cover thread and the needle bar starts to rise, the coverthread must "cast-off" from the high point of take-up (D). Loosenscrews (E) and adjust take-up (F) accordingly. make sure that take-up (F) is centered in cast-off plate slot (C) and take-up eyelet (B) iscentered to take-up (F). Tighten screws (E).

TENSION RELEASE

The tension releaseshould start to function when the presser foot hasraised approximately 1/32" (0.8mm) above the surface of the throatplate and be entirely released when the presser foot has reached itshighest position. Insert a large screwdriver into slot on the right endof shaft (A, Fig. 36), loosen screw (B) in lifter lever (C) and turn thescrewdriver to raise or lower pins (D). Tighten screw (B).

NOTE: Make sure the 1/32" (0.8mm) clearance between thepresser bar lifter lever and presser bar guide has beenmaintained. Refer to Fig. 22 if readjustment is neces-sary.

FIG. 36

23

FIG. 38

HUNG FOOT ADJUSTMENT

When sewing on extremely lightweight material and/or feed cutting is a problem, the presser foot may be"hung" by raising stud (B) until guide (A) rests on the shoulder of stud (B). This adjustment will raise the presserfoot slightly, so only the pressure of the presser foot shoes contact the material. Turn handwheel in operatingdirection until the feed dogs are below the throat plate surface. At this time there should be a 1/32" (0.8mm)clearance between the bottom of presser bar guide (A, Fig. 37) and presser bar guide stud (B). To hangpresser foot, loosen lock nut (C Fig. 37) and turn thumbscrew (D Fig. 37) so that the foot comes up slightly,tighten nut (C Fig. 37).

SETTING THE LAP FORMER

Attach gibs (A, Fig. 38) to the cylinder cover but do not tighten screws (B); leave them snug for furtheradjustment. Fasten spring (C, Fig. 38 inset) to the bottom of slide block (D) and insert between gibs (A).Attach lap former (E) to slide block (D) with screws (F) and position it in the center of the presser foot. Positionthe slide block so it has a snug (but not tight) fit the entire length of the gibs. Tighten screws (B).

LAP SEAMING

Lap Seaming can be accomplished using three methods:

1. Lap seaming cutting only right ply of material. (L100-52, L100-60, U300-52, U300-60)A. Use flat seam presser foot.B. Remove front right throat plate screw and attach 36203 edge guide with 22849 screw, and adjust

left or right for proper coverage on bottom.C. Adjust knives left or right for proper trimming and coverage on top.

2. Lap seaming cutting only left ply of material. (L100-52, L100-60, U300-52, U300-60)A. Use flat seam presser foot.B. Remove left front throat plate screw and attach 36203 edge guide with 22849 screw, and adjust

left or right for proper coverage on bottom.C. Adjust knives left or right for proper trimming and coverage on top.

3. Lap Seaming cutting two plies of material. (L200-52, L200-60, L201-60, L202-52, L202-60, L210-52, L210-60, U300-52, U300-60)

A. Remove flat seam presser foot and replace with lap seam presser foot. Refer to pages 15, 16,& 17 for presser foot adjustments.

B. Attach lap former and slide block with spring. See above for adjustments.

FIG. 37

REPLACING PRESSER FOOT SHOES

24

REMOVING

1. Remove screws (A, Fig. 39).

2. Remove the presser foot shoes (B, Fig. 39) from the presser foot.

3. Remove each shoe (B, Fig. 39) from the shoe holder (C, Fig. 39).

RESETTING

1. Reset each presser foot shoe (B, Fig. 39) with the shoe holder (C, Fig. 39).

2. Reset the shoes (B, Fig. 39) parallel to each other on the presser foot.

3. Tighten the screws (A, Fig. 39) securely.

FIG. 39

25

EXPLODEDVIEWS

Part No. DescriptionAmt.Req.

Ref.No.

27

1.2.3.4.5.6.7.8.9.

10.11.12.13.14.15.16.17.18.19.20.21.22.23.24.25.26.27.28.29.30.31.32.33.34.35.36.37.38.39.40.41.42.43.44.45.46.47.48.49.50.

9335888N22924708660-21222516A93A9035887X35887AE22924708660-21222539M22516A73C3625629476XC22KH3620473A52958F52958C36204A36256A2283936284T22564B35887R41071G35887M12934A36284M22569B36290M660-1146660-935LA528CO67E36289K6042A22759A22711998-358E22539AA36293B36293E39593C9335890P35893G35893H

Screw, for crank chamber cover ....................................................................Crank Chamber Cover ...................................................................................

Oil Sight Gauge ........................................................................................"O"Ring .....................................................................................................

Screw ..............................................................................................................Screw, for middle top cover ............................................................................Screw, for spring .............................................................................................Top Cover, middle ..........................................................................................Top Cover, front ..............................................................................................

Oil Sight Gauge ........................................................................................"O"Ring .....................................................................................................

Plug Screw ......................................................................................................Screw, for front top cover ................................................................................Screw ..............................................................................................................Cover Thread Take-up Eyelet ..........................................................................Cast-Off Plate Assembly .................................................................................

Screw, for cast-off ....................................................................................Cast-off ....................................................................................................Screw, for cast-off plate eyelets ...............................................................Cast-off Plate Eyelet, rear .........................................................................Cast-off Plate Eyelet, front ........................................................................Cast-off Plate ............................................................................................

Cover Thread Take-up Eyelet Holder ..............................................................Screw ..............................................................................................................Gasket, for front top cover ..............................................................................Screw, for middle cover hinge ........................................................................Middle Cover Hinge ........................................................................................Nut, for top middle cover spring screw ............................................................Spring, for middle top cover ............................................................................Nut, for top middle cover spring screw ............................................................Gasket, for crank chamber .............................................................................Screw, for bushing housing .............................................................................Crankshaft Bushing Housing Assembly ...........................................................

Lip Seal ....................................................................................................."O"Ring .....................................................................................................

Directional Label ............................................................................................Cork ................................................................................................................Oil Shield ........................................................................................................Washer, for screw ............................................................................................Screw, for connecting head to main frame .....................................................Screw, for hose clamp ....................................................................................Hose Clamp, for pump 36293R ........................................................................Plug Screw ......................................................................................................Oil Sight Gauge ...............................................................................................Oil Level Indicator ...........................................................................................Oil Gauge Float ...............................................................................................Screw, for oil pump housing ............................................................................Bushing ...........................................................................................................Seal, Upper .....................................................................................................Seal, Lower .....................................................................................................

OIL SIGHT GAUGES, TOP COVERS & MISCELLANEOUS TAKEUP & EYELET PARTS

51112221111161112121111213121213111111221111112111


Ref.No.

29

1.2.3.4.5.6.7.8.9.

10.11.12.13.14.15.16.17.18.19.20.21.22.23.24.25.26.27.28.29.30.31.32.

Gasket, end cover ..........................................................................................End Cover .......................................................................................................Screw, end cover ...........................................................................................Main Shaft Bushing, front .................................................................................Screw, for looper drive lever shaft ...................................................................Screw, looper thread shield ............................................................................Looper Thread Shield ......................................................................................

Tube .........................................................................................................Screw .......................................................................................................Tube Clamp ..............................................................................................Support ....................................................................................................

Looper Thread Guide Wire ..............................................................................Oil Seal ...........................................................................................................Thread Guide ..................................................................................................Main Shaft Bushing, rear .................................................................................Crankshaft Bushing, front ................................................................................Plug Screw ......................................................................................................Bushing Cap ...................................................................................................Needle Lever Shaft Bushing, front ...................................................................Needle Lever Shaft Bushing, rear ....................................................................Rubber “O” Ring .............................................................................................Oil Drain Screw ...............................................................................................Needle Thread Eyelet .....................................................................................Screw, for needle thread eyelet .....................................................................Screw, for unlocking spring height adjusting ..................................................Stitch Unlocker Mounting Bracket ..................................................................Unlocking Spring ............................................................................................Spring Holder ..................................................................................................Frame, Needle Thread Eyelet .........................................................................

Screw .......................................................................................................Screw, for needle thread eyelet .....................................................................Felt ..................................................................................................................

36284S35887Z22564B36290B922012282929105BH35866ASS7110510SP35866B35883AL35781D660-113262271B36290G35890E22539T35761D36260B36260C660-20622733B36271A73A22768B36271G36271E36271H3627128C22596D36293N

11411211111111112111114211111411

MAIN FRAME, BUSHINGS & MISCELLANEOUS EYELET & COVER PARTS


Ref.No.

31

1.2.3.4.5.6.7.8.9.

10.11.12.13.14.15.16.17.18.19.20.21.22.23.24.25.26.27.28.29.30.31.32.33.34.35.36.37.38.39.40.41.42.

660-20736294G36293T35897BW29472AG22585A21756G36297J35897BV29472AC36297N22571B41071G22565A36293M109636293L50393-1409036261A35894L666-33836293K671B31155020929101J22587E22894W29103T22587E22894W660-219P36222C22801362232258036223A2258035895W22519F22894J22894K

Oil Seal Ring ....................................................................................................Oil Reservoir, back .........................................................................................Oil Tube Extension ...........................................................................................Gasket ............................................................................................................Pump Assembly ..............................................................................................

Screw, for housing cover ..........................................................................Vent Screw ...............................................................................................Housing Cover and Oil Tube, rear .............................................................

Intake Filter ........................................................................................Pump Body and Gear Assembly ...............................................................Housing Cover and Oil Tube, front ............................................................Plug Screw ................................................................................................Nut ............................................................................................................Screw .......................................................................................................

Oil Splitter .......................................................................................................Screw .......................................................................................................Oil Tube ....................................................................................................Tubing ......................................................................................................

Screw, for take-up shield ................................................................................Take-up Shield Assembly ...............................................................................Oil Reservoir, front ...........................................................................................Oil Seal Ring ....................................................................................................Oil Tube Bypass ...............................................................................................

Oil Tube ....................................................................................................Tension Spring ..........................................................................................

Feed Drive Eccentric Assembly ......................................................................Screw .......................................................................................................Set Screw ..................................................................................................

Feed Lift Eccentric Assembly ..........................................................................Screw .......................................................................................................Set Screw ..................................................................................................

Roll Pin ............................................................................................................Main Shaft .......................................................................................................Screw ..............................................................................................................Double Disc Take-up .......................................................................................

Screw .......................................................................................................Cover Thread Take-up ....................................................................................

Screw .......................................................................................................Main Shaft Coupling .......................................................................................

Screw .......................................................................................................Set Screw ..................................................................................................Spot Screw ................................................................................................

11115211111111111211111112212211212121342

MAIN SHAFT & MISCELLANEOUS OILING


Ref.No.

33

1.2.3.4.5.6.7.8.9.

10.11.12.13.14.15.16.17.18.19.20.21.22.23.24.25.26.27.28.29.30.31.32.33.34.35.36.37.38.39.40.

36221N2257461321L61321J36221P22894E50311C36293QSQ1110401MZ36293R50393KM50393-26050393CS36293S666-21435895Y22894AM2279735897BY2276636251N36251M3626335763G35862A22587B22894W36222A35763F362477736264D36254B2256435816SS7110910TP36254A773621522596B

Pulley Assembly ..............................................................................................Screw ........................................................................................................Clamp Plate ..............................................................................................Handwheel ...............................................................................................Pulley ........................................................................................................

Screw, for pulley .................................................................................Ball Bearing ...............................................................................................

Bushing Pump ..................................................................................................Barb Fitting ................................................................................................

Pump Assembly ..............................................................................................Tube retainer spring ..................................................................................Tubing .......................................................................................................Tube retainer spring ..................................................................................Oil Tube .....................................................................................................Oil Intake Felt ............................................................................................

Crankshaft Thrust Collar ..................................................................................Screw ........................................................................................................

Screw ..............................................................................................................Pump Driving Gear ..........................................................................................Screw ..............................................................................................................Needle Bearing Retaining Plate ......................................................................Eccentric Bearing ...........................................................................................Needle Bearing Rollers ....................................................................................Needle Bearing Retaining Ring .......................................................................Needle Lever Connecting Rod ........................................................................

Screw ........................................................................................................Screw ........................................................................................................

Crankshaft ......................................................................................................Needle Bearing Rollers ....................................................................................Needle Lever Connecting Rod Pin ...................................................................

Screw ........................................................................................................Needle Lever Thread Eyelet ............................................................................Link Pin ............................................................................................................Screw ..............................................................................................................Needle Bar Connection ..................................................................................

Screw ........................................................................................................Needle Bar Link ...............................................................................................Screw ..............................................................................................................Needle Lever ..................................................................................................

Screw ........................................................................................................

CRANKSHAFT & NEEDLE LEVER PARTS

1311121111111112431211

2841211

2812121111112


Ref.No.

35

1.2.3.4.5.6.7.8.9.

10.11.12.13.14.15.16.

*17.*18.*19.*20.*21.*22.23.24.25.26.27.28.29.30.31.32.33.34.

--

35.36.37.38.39.40.41.42.43.44.45.46.47.48.49.

*50.*51.

3623322894J36280V22585A53678N36280U8636280A36280C36280D258A2251936280W22839D36280X9336280T36280S660-254C2251736280N25536298H36298G2251736292M22585A35792T36292K36292N22784FC50092S39592AK51292F-251292F-451292F-5W56392F3579210936292Q36266A22894BK9436283RSS7090910TP3626635866BSS7110840SP36283T36283S22931208421D38660-264

Lift Lever Link Connection ...............................................................................Screw .......................................................................................................

Lifter Lever Link Assembly ...............................................................................Screw .......................................................................................................Washer .....................................................................................................Lifter Lever Link .........................................................................................

Screw ..............................................................................................................Presser Foot Lifter Stop Plunger ........................................................................Stop Plunger Segment ....................................................................................Stop Plunger Segment Pin ...............................................................................Nut ..................................................................................................................Screw, for stop plunger segment pin ...............................................................Presser Bar Lifter Lever ....................................................................................Screw ..............................................................................................................Lever ...............................................................................................................Screw ..............................................................................................................Lifter Lever Connecting Link ...........................................................................Presser Foot Connection Lifter Lever ...............................................................Retaining Ring ................................................................................................Screw, for presser foot lifter bearing bracket ..................................................Presser Foot Lifter Bearing Bracket ..................................................................Screw ..............................................................................................................Tension Support ..............................................................................................Tension Thread Eyelet .....................................................................................Screw, for tension plate bracket .....................................................................Tension Plate Bracket .....................................................................................Screw, for tension post ....................................................................................Tension Disc Release Pin .................................................................................Spring, for tension release shaft ......................................................................Tension Release Shaft .....................................................................................

Screw .......................................................................................................Tension Nut .....................................................................................................Tension Spring Ferrule .....................................................................................Tension Spring, for cover thread .....................................................................Tension Spring, for looper thread ....................................................................Tension Spring, for needle thread ...................................................................Shield, for tension spring .................................................................................Tension Disc, large ..........................................................................................Tension Disc, small ..........................................................................................Tension Post ....................................................................................................Thread Guide Assembly .................................................................................

Screw Post ................................................................................................Screw .......................................................................................................Mounting Bracket ....................................................................................Screw .......................................................................................................Eyelet Tube ...............................................................................................Eyelet Tube Holder ...................................................................................Screw .......................................................................................................Bracket, Tube ...........................................................................................Eyelet Plate ..............................................................................................Eyelet .......................................................................................................

Chain, (not shown) ........................................................................................."S" Hook, (not shown) ......................................................................................

TENSION PARTS

11122121111111121121111322671116611466661122222411612

* These parts are extra send and charge ItemsAnd may be purchased as kit 29480BER


Ref.No.

37

1.2.3.4.5.6.7.8.9.

10.11.12.13.14.15.16.17.18.19.20.21.22.23.24.25.26.27.28.29.30.31.

-32.33.

-

36289B36280J36294F8372A2251336289H362892252436264B2836264E36264F22738C28A285125936229H36278A36273T225243576736273S36273R660-73936293P22777B36279L36279N36279M22881A36278K36278S36217A3627836278P

Baffle Plate ......................................................................................................Presser Bar Lifter Lever ....................................................................................Oil Deflector Wire ............................................................................................Washer ...........................................................................................................Screw ..............................................................................................................Gasket, for front head cover ...........................................................................Head Cover, front ...........................................................................................Screw, for front head cover .............................................................................Needle Thread Strike-off Pin ...........................................................................Screw, for needle thread take-up ...................................................................Needle Thread Take-up, complete .................................................................

Strike-off Pin Holder ..................................................................................Screw, for needle thread take-up .............................................................

Screw, for needle thread take-up ...................................................................Screw, for cover thread eyelet ........................................................................Cover Thread Eyelet .......................................................................................Detachable Sewing Head ...............................................................................

Presser Bar Bushing ...................................................................................Needle Bar Bushing, upper .......................................................................Screw .......................................................................................................Sewing Head Key .....................................................................................Needle Bar Bushing, lower ........................................................................Cover Thread Carrier and Hook Driving Sleeve Bushing ...........................Oil Lip Seal ................................................................................................Felt ...........................................................................................................

Screw, for frame chip guard ............................................................................Spring, for frame chip guard ...........................................................................Frame Chip Guard ..........................................................................................Washer, for frame chip guard .........................................................................Screw, for right presser foot guide ...................................................................Presser Foot Guide, right .................................................................................Presser Foot Guide, right, for styles 36200L202-52, L202-60 .............................Needle Bar ......................................................................................................Presser Bar ......................................................................................................Presser Bar, for Style 36200L201-60 ..................................................................

DETACHABLE HEAD, HEAD COVERS, NEEDLE BAR & NEEDLE BAR HEAD

11111112424124111112211211111111111

34. thru 63. See Following page


Ref.No.

39

34.-

35.36.37.

-38.39.40.41.42.43.44.45.46.

-47.48.49.50.51.52.53.54.55.56.57.58.59.60.61.62.63.

36278L36278R22653B-88372A36218A5236218A6022738H2252436289A36289J6042A318664F-1622560A36278F36278U36278M36294E22585C660-113128C660-113036290E36237M36278T29476YP993735896D666-340AWZ0641510KP22758E36283P22585B

Presser Foot Guide, left ...................................................................................Presser Foot Guide, left, for styles 36200L202-50, L202-60 ...............................Screw, for left presser foot guide .....................................................................Washer .......................................................................................................................Needle Head, for 5.2 Gauge .............................................................................Needle Head, for 6.0 Gauge ...........................................................................

Screw, for needles and retainer ................................................................Screw, for left head cover ...............................................................................Head Cover, left ..............................................................................................Gasket, for left head cover .............................................................................Washer ...........................................................................................................Screw, for connecting head to main frame .....................................................Taper Pin .........................................................................................................Screw, for presser bar guide stud ....................................................................Spring, for presser bar .....................................................................................Spring, for presser bar, for styles 36200L202-50, L202-60 .................................Presser Bar Regulating Screw ..........................................................................Oil Guard ........................................................................................................Screw ..............................................................................................................Knurled Knob ..................................................................................................

Screw .......................................................................................................Knurled Nut .....................................................................................................Threaded Sleve ...............................................................................................Collar Bumper .................................................................................................Screw Stud ......................................................................................................Sewing Guard Assembly .................................................................................

Nut ............................................................................................................Sewing Guard ...........................................................................................

Bumper Plug .......................................................................................Spring Washer ..........................................................................................Screw .......................................................................................................Mounting Bracket .....................................................................................

Screw ..............................................................................................................

DETACHABLE HEAD, HEAD COVERS, NEEDLE BAR & NEEDLE BAR HEAD

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1. thru 33. See Preceding page


Ref.No.

41

1.2.3.4.5.6.7.8.9.

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-

10.11.12.13.

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-

14.15.16.17.18.19.20.21.22.23.24.25.26.27.28.29.30.31.32.33.34.

22845M36236F36234N660-22036234F36234G22587H2252836226A

36226B36226K36226H

36226J

22781G36225A2252836205A

36205B36205M36205N36205H

36205J

36234E22578H36234GCQ20000000036234C36236H36236G33174B36236E62238A29478CS29103T22894W22587E269362441836244A22729C41255B22747

Screw, for differential feed bar driving link ......................................................Differential Feed Bar Driving Link .....................................................................Feed Bar Eccentric Stud ..................................................................................

"O"Ring .....................................................................................................Differential Feed Bar ........................................................................................

Feed Bar Plate ...........................................................................................Screw ............................................................................

adjusting instructions / illustrated parts list · 2010. 3. 2. · adjusting instructions /...

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