Adhesion between polymers and concrete

bonding· protection· repair

Adhesion entre polymeres et beton

revetement . protection· reparation

Adhesion between polymers and concrete

bonding . protection . repair

Adhesion entre polymeres et beton

revetement . protection . reparation

Proceedings of an international symposium organized by RILEM Technical Committee 52 -Resin Adherence to

Concrete and Laboratoire Central des Ponts et Chaussees, Paris.

P alais des Congres Aix-en-Provence

France September 16-19,1986

Editor

H.R. Sasse

SPRINGER-SCIENCE+BUSINESS MEDIA. B.V.

@ 1986 Springer Science+Business Media Dordrecht Originally published by Chapman and Hall Ltd in 1986 Softcover reprint of the hardcover 1 st edition 1986

ISBN 978-0-412-29050-3

All rights reserved. No part of this book maybe reprinted, or reproduced or utilized in any form or by any electronic, mechanical or other means, now known or hereafter invented, including photocopying and recording, or in any information storage and retrieval system, without permission in writing from the publisher.

British Library Cataloguing in Publication Data

Adhesion between polymers and concrete: bonding, protection, repair. 1. Polymer-impregnated concrete I. RILEM II. Laboratoire central des ponts et chaussees 620.1'36 TA443.PS8

ISBN 978-0-412-29050-3 ISBN 978-1-4899-3454-3 (eBook) DOI 10.1007/978-1-4899-3454-3

H.R.Sasse (Chairman) Institute for Building Research University of Technology Schinkelstrasse 3 D-5100 Aachen

A.M. Paillere (Co-Chairman) Laboratoire Central des Poots et C haussees 58 Boulevard Lefebvre F-75732 Paris Cedex 15

M. Fiebrich (Technical Secretary) Institute of Building Research University of Technology S chinkelstrasse 3 D-5100 Aachen

R.A.Bares Institute of Theoretical and Applied Mechanics Academy of Sciences Vysehradska 49 CS-12849 Praha 9

A.Comeille Electricite de F ranee C.E.M.E.T.E. Quartier Valeros F -13090 Aix-en-Provence

Scientific committee Comite scientifique

L.Czamecki Institute of Technology Technical University Warsaw AI. ArmiiLudwej 16 PL"()O 637 Warsaw

K.Gamski Institut de Genie Civil U niversite de Liege 6 Quai Banning B4000Liege

P.C. Hewlett Cementation Research Ltd Maple Cross, Rickmansworth GB-Hertfordshire WD 32 SW

M.Ladner EMPA - F ederalMaterial Testing Institute Uberlandstrasse 129 CH -8600 Dubendorj

Y.Ohama College of Engineering Nihon University Koriyama J-Fukushima-ken 963

M.Puterman Building Research Station Technion - Israel Institute of Technology IL-32000 Haifa

G. Stehno Building and Industrial Construction University Innsbruck Technikerstrasse 13 A-6020 Innsbruck

P.D. Steijaert Institute TNO for Building Materials and Building Structures P.O.49 NL-2600 AA Delft

v. Ukraincik Gradjevinski Institute for Concrete and Masonry Structures Janka Rakuse 1 YU-4JOOOZagreb

P. Ursella Chemical Laboratories Centrale I talcementi ViaCamozzi124 1-24JOOBergamo

K. Zavliaris BtanS.A. 4 Thetidos Street P.O. Box 94 GR-612 Athens

Organization/Organisation: N. Tchang Laboratoire Central des PontsetChaussees 58 Boulevard Lefebvre F -75732 Paris Cedex 15

Preface Preface

Adhesion is a phenomenon architects and civil engineers are not very familiar with. In other disciplines knowledge about surface properties and the background of bonding energies is also far from satisfactory; nevertheless there are many important· applications in concrete engineering, where adhesion is necessary for success and durability. These include: - coating and painting - repair of concrete surfaces - bonding of fresh to old concrete - crack injection - glueing of precast elements - glueing of steel to concrete, etc.

In 1981 RILEM established the technical committee 52-RAC 'Resin Adherence to Concrete'. The main aims of the committee's work were - to collect research results and practical experiences - to initiate and coordinate research programs - to develop, on a scientific base, test methods for field and for laboratory

purposes. One of the results of the committee's work is a state-of-the-art report, which

will be presented orally as a General Report at the International Symposium ISAP '86, and will be printed either in the RILEM journal Materials and Structures or separately. Several test recommendations have been elaborated and will be prepared as drafts for the participants ofISAP '86. These are: - direct tensile test - pull-off test - direct shear test - slant shear test - four-point bending test - dynamic loading test - thermal compatibility test (two versions) - injectibility test.

The purpose of the Symposium is to exchange information on a scientific, technical and practical level between international experts and to make known the work of the RILEM Technical Committee 52-RAC. The members of the

Scientific Committee of the Symposium hope that ISAP '86 will be the start of a constructive cooperation between experts from allover the world in order to get more information about adhesion phenomena and their practical applications.

Adhesion est un phenomene avec lequelles architectes et les ingenieurs des travaux publics ne sont pas tres familiarises. De meme dans d'autres disciplines la connaissance des proprietes de surface et des raisons fondamentales des energies de liaison est loin d'etre satisfaisante. Neanmoins il ya beaucoup de domaines importants d'application en matiere de construction en beton OU l'adhesion est necessaire pour Ie succes et la durabilite: - revetement et peinture - reparation des surfaces en beton - adherence du beton frais au beton ancien - injection de fissures - collage d' elements prefabriques - collage de l' acier au beton, etc.

En 1981 la RILEM a initie Ie comite technique 52-RAC 'Adherence des Resines au Beton'. Les objets principaux du comite etaient: - Ie recueil de resultats scientifiques et d'experience pratique - l'initiation et la coordination de programmes des recherches scientifiques - l'elaboration scientifique de methodes d'essai pour l'utilisation au chantier

et au laboratoire. Un des resultats du comite est Ie Bilan Technique qui sera presente comme

rapport general au Symposium International ISAP '86 et qui sera publie dans Ie journal de la RILEM Matmaux et Structures ou separement. Quelques recommandations d'essai ont ete elaborees et seront proposees aux participants d'ISAP'86: - l'essai de traction directe - l'essai d'adherence - l'essai de compression cisaillement directe - l' essai de compression cisaillement - l' essai de flexion centree - l'essai de flexion dymtmique - l' essai de variations de temperature (deux versions) - l'essai d'injectabilite.

L'objet du Symposium est la communication entre experts intemationaux au niveau scientifique, technique et pratique ainsi que la presentation du travail du Comite Technique 52-RAC. Les membres du Comite Scientifique du Symposium esperent que ISAP '86 sera Ie point de depart d'une cooperation

. constructive entre experts du monde entier pour plus d'information sur Ie phenomene d'adhesion et sur ses consequences pratiques. H.R. Sasse

Aachen, Germany June 1986

1

2

3

Contents Table des matieres

SCIENCE OF ADHESION 1 SCIENCE DE L' ADHESION

A.H. Cardon, C.C. Hiel 3 Durability analysis of adhesive joints.

M. Gunter, H.K. Hilsdorf 8 Stresses due to physical and chemical actions in polymer coatings on a concrete substrate.

K. Hayakawa, T. Soshiroda 22 Effects of cellulose ether on bond between matrix and aggregate in concrete.

M. Jaroniek, T. Niezgodzinski 32 Fracture interfaciale entre Ies materiaux polymeres et Ie beton arme.

D. Maugis, M. Barquins 41 Adhesion, collage et mecanique de la rupture.

J.Mlodecki 55 Adhesion forces of polymer modified concrete and plain concrete to steel in moulds and in reinforced concretes.

SURFACE PROPERTIES OF SUBSTRATE 65 PROPRIETES DES SURFACES SUBJECTILS

A. Mazkewitsch, A. Jaworski 67 The adhesion between concrete and formwork.

PROPERTIES OF BONDING MATERIALS 73 PROPRIETES D' ADHERENCE DES MATERIAUX

R.S. Ayyar, S.N. Joshi 75 Effect of temperature on the creep behaviour of polymer mortars.

W.P.Ettel The effect of chemicals on the adhesion of epoxy resin to aggregates on the basis of quartz.

85

F. Hugenschmidt 88 Essai de colles a beton a base de resines epoxydes -comparaison entre eprouvettes fabriquees au laboratoire et sur chantier.

M. Kaempffer 102 Incidence du calage des turbogroupes et compresseurs sur la disponibilite des centrales de production d'energie.

E. Nagele, U. Schneider, A. Brandau 106 Properties of porous concrete injected with polymer and cementitious materials.

Y. Rizoulieres, F. Migliori 113 Durabilite des scellements chimiques; problemes lies ala saponification des resines polyester.

T. Soshiroda, K. Hayakawa, K. Yoda, M. Tanaka 125 Effects of cellulose ether on homogeneity of concrete in structures - relating quality variations and construction joints.

4 COATING AND PAINTING REVETEMENT ET PEINTURE

135

D. Andre,].P. Benneton, F. Migliori 137 La mise en peinture des ouvrages de genie civil en beton -exemples de realisations.

F.]. Bundies 144 Adhesion of modern barrier coats on concrete motorway bridges and troughs under tarmac.

L. Czarnecki, ]. Grabowski 152 Criterion of cracking resistance of glass fiber reinforced resins; a comparative study.

T. Fukushima, F. Tomosawa, I. Fukushi, H. Tanaka 166 Protection effects of polymeric finishes on the carbonation of concrete and corrosion of reinforcement.

Z. Kamaitis, A. Sniuksta, A. Kudzys 177 Revetements anti-corrosion ikas pour les structures en beton arme.

W.M. Klosinski, M. W. Abramowicz, W. Glinka 183 Modelling the work of glass fiber reinforced resin coatings on a cracked surface of concrete.

Lou Xian-Neng 188 Study on the use of crack resistant polyester mortar as anticorrosion coating for outdoor concrete.

D. Renier 194 Utilisation des resines synthetiques dans l'entretien des barrages d'electricite de France.

5 REPAIR OF CONCRETE SURFACES REPARATION DES SURFACES EN BETON

205

M. Berra, S. Venesia 207 Experiments on the use of gunite with resins in the maintenance of dam facings.

R. Chanut, R. Lorin 218 L' emploi des materiaux polymeres en techniques de reparation et de consolidation des chaussees aeronautiques en beton hydraulique des aeroports d'Orly et de Roissy-Charles de Gaulle.

E.G. Chorinsky 230 Repair of concrete floors with polymer modified cement mortars.

D.J. Cleland,M. Naderi,A.E. Long 235 Bond strength of patch repair mortars for concrete.

B. Lin, A. Lu, R. Ceng 245 Study of 3200 vinyl ester resin mortar and its applications.

M. Masson 255 Adherence des mortiers hydrauliques modifies par des resines miscibles: application a la reparation des betons armes.

R.Naniwa Caracteristiques d'adhesion du mortier en monocouche epaisse pour la reparation des surfaces en beton.

263

A.M. Paillere, D. Cochet, J.J. Serrano 273 Protection contre la corrosion des armatures apportee par les mortiers de reparation de surface a base de polymers.

V. Weiss 289 Cooperation of tougher coating with concrete under different types ofloading.

6 BONDING OF FRESH TO OLD CONCRETE ADHERENCE DU BETON FRAIS AU BETON ANCIEN

297

I. Ionescu, T. Ispas 299 Aspects des recherches et realisations pratiques dans Ie domaine de 1a reparation des elements prefabriques et monolithes en beton.

J.Silhwerbrand 309 Bonding between old and new concrete in structures loaded by static and time-dependent load.

B. Stanivukovic, N. Knezevic-Vuksanovic 320 Effets de l'application de l'enduit epoxyde sur la resistance de l'adherence lors de la continuation du betonnage.

K. Tsuruta, M. Ozawa, T. Naito 326 Bond behaviour of polymer-impregnated concrete permanent forms for prestressed concrete beams.

J.S. Wall,N.G. Shrive,B.R. Gamble 335 Testing of bond between fresh and hardened concrete.

7 CRACK INJECTION INJECTION DE FISSURES

B.Baudouin Injections pour complement d' etancheite a l'air du beton des enceintes de reacteurs nucieaires PW 1300.

345

347

A. Bononi, J. Borreill, Y. Mouton 390 Influence de l'eau sur les liants epoxydes utilises en reparation par injection.

C.~on 398 Produits speciaux pour l'injection des betons fissures ou microporeux.

K.P. Grosskurth, W. Perbix 403 Improvement in the durability of cracked concrete elements injected with synthetic resin by optimizing the bond behaviour.

A. Kallel, A.M. Paillere, J.J. Serrano 410 Modifications apportees par les variations de temperatures sur l'adherence des resines epoxydes injectees dans les fissures de structures en beton.

J.G. Keer, N.K. Emberson 419 A theoretical and experimental study of concrete members repaired by resin injection.

R.H.Letsch 432 Resin injection of cracks with changing width.

D.W.Fowler 438 Use of high molecular weight methacrylate for repairing cracks in concrete.

8 GL UEING OF PRECAST ELEMENTS 451 COLLAGE D'ELEMENTS PREFABRIQUES

D. Briesemann, E. Frey 453 Glueing of reinforced autoclaved aerated concrete slabs to form room size wall units.

L. Franke 461 The dimensioning of adhesive-bonded joints in concrete building components.

B. Godart, R. Lafuente 474 Etude experimentale de l'adhesion entre un beton et une resine epoxydique lors de l' assemblage par collage de voussoirs prefabriques dans les ponts en beton precontraint.

A.M. Paillere, J.J. Serrano, J.L. Aguiar, R. Lamouri 484 Influence de la nature et de la granularite de la charge sur l'adherence des resines epoxydes au beton durci sec et humide.

9 GLUEING OF STEEL TO CONCRETE 503 COLLAGE DE L' ACIER AU BETON

C.Caron 505 Importance du module de rigidite du polymere dans les collages structuraux.

M. Fiertak, T. Broniewski 509 The adhesion of resin concretes to reinforcing steel in reinforced concrete elements.

D. vanGemert,M. vandenBosch 518 Long-term performance of epoxy bonded steel-concrete joints.

K. Holtgreve 528 A contribution in regard to behaviour of reinforced tee-beams with bonded fiatsteel components under fatigue loads.

J. JasieIlko, J. Karys, A. Olejnik 534 Collaboration d'une armature collee avec les poutres fissurees de betonarme.

R. Jones, R.N. Swamy, J. Bloxham 542 Crack control of reinforced concrete beams through epoxy bonded steel plates.

N. Knezevic-Vuksanovic, B. Stanivukovic 556 Certains resultats des recherches effectuees sur les poutrelles en beton arme renforcees par une armature exterieure collee grace a une resine epoxyde.

E.-H. Ranisch, F.S. Rostasy 561 Bonded steel plates for the reduction of fatigue stresses of coupled tendons in multispan bridges.

R. Sell Bonding of steelbolts to concrete by UKA 3 - technology.

S. Tattoni Effets du fluage sur les collages acier-beton.

571

582

J.N. Theillout 601 Repair and strengthening of bridges by means of bonded plates.

10 ADHESION TEST PROCEDURES METHODES D'ESSAIS DES MESURES DE L' ADHERENCE

623

A. Comeille 625 Procedure de qualification des produits de reparation du beton appliquee en France.

K. Gamski 641 Resistance a l'arrachement des ancrages fIxes dans Ie beton.

M. Hranilovic 650 Failure criteria for structural joints.

A.1. Judge, L.W. Cheriton, R.W. Lambe 661 Bonding systems for concrete repair; an assessment of commonly used materials.

R. Kwasny 682 Qualification tests on PCC systems for the repair of concrete road bridges.

K. Motohashi 697 An example of evaluation bonding durability between cemented wood chip boards and ceramic tiles with elastomer adhesive.

M. Naderi, D. Cleland, A.E. Long 707 In situ test methods for repaired concrete structures.

Y. Ohama, K. Demura, H. Nagao, T. Ogi 719 Adhesion of polymer-modified mortars to ordinary cement mortar by different test methods.

W.H. Peier 730 Adhesion testing of polymer modified cement mortars.

R.N. Swamy, R. Jones, A. Charif 741 Shear adhesion properties of epoxy resin adhesives.

Index 757

Exhibitors 759

Acknowledgements 761