abb ppmv presentation 2011

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© ABB Group June 6, 2022 | Slide 2 ABB Medium Voltage Products Prawit Rotjanasrirat, ABB new staff orientation, February 28, 2012

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Page 1: ABB PPMV Presentation 2011

© ABB Group April 7, 2023 | Slide 2

ABB Medium Voltage ProductsPrawit Rotjanasrirat, ABB new staff orientation, February 28, 2012

Page 2: ABB PPMV Presentation 2011

© ABB Group April 7, 2023 | Slide 23

ABB Power Products divisionThe world of ABB in power

Marine Application

Compact Substations

(CSS)

HVDC light / Windpark

Connection

Plant Auto-mation & Ele-

ctrical Systems

Hydro auto-mation & ele-

ctrical systems

Utility communi-

cationNetwork Manage-

ment

Rural Electrification

MV Switch-gear(GIS / AIS)

AIS Substations

Gas-insulated Switchgear

(GIS) Industrial Electrification

Automation of Gas and Water Plants

& Networks

Transformers

Urban Electrification

GIS Substations

Railway Power Supply

(16.7 Hz)

Page 3: ABB PPMV Presentation 2011

© ABB Group April 7, 2023 | Slide 24

ABB Medium Voltage Products business unitMain facts

Total global market 2009 > $18.7 billion

Over 10,440 employees in around 90 countries

#1 market share position in MV worldwide

Development, production and delivery of the full range of medium voltage products (1-52kV)

Sales through direct sales people, system integrators (including ABB), and channel partners, such as OEMs and distributors

Coverage of over 100 countries through focused sales forces

Page 4: ABB PPMV Presentation 2011

© ABB Group April 7, 2023 | Slide 25

ABB Medium Voltage Products Where our products are used

Utilitysubstations

Distribu-tion lines

Industrialplants

Ships

Utility generation

Utility transmission

Utility distribution

Transportation

Heavy industrial process plants

Light industrial parks

Hospitals

Page 5: ABB PPMV Presentation 2011

© ABB Group April 7, 2023 | Slide 26

ABB Medium Voltage Products Product Group structure

Apparatus

Distribution Automation

Primary Switchgear

Secondary Switchgear

Modular Systems

Finished Products “Engineered to Order”

Service

Integrated Products “Assembled to Order”

Page 6: ABB PPMV Presentation 2011

© ABB Group April 7, 2023 | Slide 27

ABB Medium Voltage Products Value chain / OEM business model

Original Equipment Manufacturers (Panel Builders)

ABB

Page 7: ABB PPMV Presentation 2011

© ABB Group April 7, 2023 | Slide 28

ABB Medium Voltage Products Front End Sales model – channels to market

41% (56% Utilities, 44% Industries)

Production Unit FES

En

d-U

ser

17%

22%

Direct sales to other ABB systems units – 10% of order volume Channels including ABB systems units represents 59% of orders

DIST

OEM

EPC

10%

Source: OCS

Page 8: ABB PPMV Presentation 2011

ABB Medium Voltage Products Factories worldwide

CN, Xiamen (2)CZ, BrnoDE, RatingenEE, MaarduEG, 10thof RamadanFI, VaasaGR, Athens

HU, BudapestIN, BarodaIN, NashikIT, DalmineKR, ChonanMX, San Luis PotosíMY, Kuala Lumpur

NO, SkienNZ, HendersonPE, LimaPL, Przasnysz RU, MoscowSA, RiyadhTR, Istanbul

66 production lines in 35 sites in 29 countries

AR, Buenos AiresAU, MoorebankBR, GuarulhosCA, CalgaryCH, ZuzwilCN, BeijingCN, Tianjin

US, Coral Springs (FL)US, Florence (SC)US, Lake Mary (FL)US, Pinetops (NC) VN, Bac NinhZA, Longmedow

Page 9: ABB PPMV Presentation 2011

Mana P. (DA & Apparatus)Natpatsorn C. (Spareparts)

Sarawut H.

THABB Organization PPMV

Natthaporn P. (Sales Admin)

Adul P.Anongnat Y.

Suchart D.Peeradech K.

Pantakan T. (Service Sales)Narongsak T. (Field Services)Charoen R. (DA Services)

Thanate J.Kitti Po.Kitti Ph.Rapeepan R.Sirima V. (Purchasing Sup.)

As of January 2012

Santi S.Project Management/Design & Engineering

Surakit B.Project Management

Thanate N.Design & Engineering

Theera S.Worawit D.Phawadones S. (DT)Wirat A. (Mechanic)Khetkhan S. (Draft)Montri R.(Draft)S.N.Bhuktar (Tendering)

Aroon R.Utilities Market

Prawit R.Marketing & Sales

Thongchai H.Industry Market

Charoen R.Services

Saisungwal N.Store & Material Admin

Narumol P.Supply Manager & Secretary

Pasirin K.Controller

Prawit R. (Acting)Service & Assembly

Yothin S.Primary SWG Assembly

Channarong P.Building & Distributors

Sakulthida K.

Angkoon C.

Prawit R.DA & Apparatus

Kumchai L.PPMV

Page 10: ABB PPMV Presentation 2011

© ABB Group April 7, 2023 | Slide 32

ABB Medium Voltage Products Indoor apparatus – vacuum and SF6 circuit breakers

Ratings 12 … 40.5kV ; 630 …4000A 12.5 … 50kA (SF6),16 …63kA (vacuum)

Types VD4: Vacuum breaker (spring driven) Vmax: Low end vacuum breaker (spring driven) VM1: Vacuum breaker (magnetic driven) HD4: SF6 breaker (spring driven)

Versions Fixed and withdrawable Primary and secondary distribution Spring and magnetic actuator mechanism IEC, GB, GOST and ANSI standards

Manufactured in Global factories: Germany & Italy Regional factories: China - India - Egypt Customization: USA, Poland, Malaysia, South Africa

Innovations Embedded pole vacuum technology SF6 autopuffer breaking technique Circuit breakers fully interchangeable Integrated protection device, i.e. eVM1

Page 11: ABB PPMV Presentation 2011

© ABB Group April 7, 2023 | Slide 33

ABB Medium Voltage Products Indoor apparatus – vacuum contactors

Ratings 7.2 … 12kV 400A up to 1.000.000 mechanical operations

Types V-Contact VSC: magnetically driven

Versions Fixed version

SCO (single command operated) [ 1 ]

DCO (double command operated) [ 1 ]

Withdrawable versions for OEM PowerCube module and UniGear switchgear

SCO (single command operated) [ 1 ]

DCO (double command operated) [ 1 ]

Manufactured in Italy

Innovations Electronic feeders Magnetic actuator Slimline construction

[1] SCO : Electrical latching feature

DCO : Mechanical latching feature

Page 12: ABB PPMV Presentation 2011

© ABB Group April 7, 2023 | Slide 35

ABB Medium Voltage Products Indoor apparatus – air insulated switches

Ratings 12 … 36kV [ 1 ]

400 … 1250A [ 1 ]

up to 30kA [ 1 ]

Types NAL/NALF - wall mounted AirSwitch - rotary type

Versions Switch-disconnector with or without fuses (single or

double spring operating mechanisms [ 2 ] ) Mechanically interlocked earthing switch Isolator (AirSwitch)

Manufactured in Poland

Features Gas blast and air pressure integrated arc extinguishing

system Designed for easy installation inside panels and kiosks Variety of accessories Electrical endurance: class E3 [ 3 ] Up to 2000 operation mechanical lifetime

[1] AirSwitch: up to 24 kV, 400/630A and up to 16 kA only

[2] Both available also in motorized version

[3] For selected ratings only

Page 13: ABB PPMV Presentation 2011

© ABB Group April 7, 2023 | Slide 36

ABB Medium Voltage Products Indoor apparatus – fuses

Current limiting fuses Ratings

3.6 … 36kV 6 … 315A up to 50kA

Types CEF – back up fuses CMF – motor protection fuses WBP/BRT – VT fuses WBT/BWT – railway fuses

Versions Indoor/outdoor Different length

Manufactured in Poland

Features Designed and tested for cooperation with switch

disconnectors and for SF6 compact switchgear High breaking capacity Low power losses Dimensions according to DIN and BS Striker pin medium type

Page 14: ABB PPMV Presentation 2011

© ABB Group April 7, 2023 | Slide 37

ABB Medium Voltage Products Vacuum interrupters and embedded poles

[1] 4000A with forced cooling

[2] Embedded poles up to 50 kA

Ratings 3.6 … 40.5kV … 4000 A [1]

up to 63 kA [2]

Types P series – EP for indoor applications OP series – EP for outdoor applications VG series – VI for circuit breaker applications VS series – VI for contactor and switch applications

Manufactured in Germany, India

Features Complete product family universal in application Excellent switching capabilities Long electrical and mechanical life Sturdy design and compact dimensions Direct embedding of vacuum interrupters (optimum

protection against dust and dirt) Easy assembly on a switching device Maintenance free for life

Page 15: ABB PPMV Presentation 2011

© ABB Group April 7, 2023 | Slide 38

ABB Medium Voltage Products Indoor instrument transformers and sensors

IEC current & voltage transformers Ratings

3.6 … 40.5 kV; 10 … 8000 A Types

TPU, TTR, KOKS : current transformer TJC, TJP, TDC : voltage transformer

Manufactured in Czech Republic, Poland

ANSI current & voltage transformers Ratings

0.6 … 34.5 kV Versions

Metering; metering/protection; bushing; control power transformer, special application products

Manufactured in USA

Page 16: ABB PPMV Presentation 2011

© ABB Group April 7, 2023 | Slide 39

ABB Medium Voltage Products Outdoor apparatus – reclosers and breakers

Live tank substation breakers Ratings: up to 41.5 kV Manufactured in: India and China Features: Magnetic actuation reduces maintenance

Dead tank substation breakers Ratings: up to 38 kV Manufactured in: US Features: Magnetic actuation reduces maintenance

Reclosers – single and three phase Ratings: up to 38 kV Manufactured in: US and China Features

Magnetic actuation reduces maintenance Solid dielectric to eliminate maintenance and

dielectric concerns Special controls available – loop schemes,

distribution automation schemes, automatic setting changes to improve reliability

Page 17: ABB PPMV Presentation 2011

© ABB Group April 7, 2023 | Slide 40

ABB Medium Voltage Products Outdoor apparatus – switches and cutouts

Overhead single & three phase switches Ratings: up to 38 kV Versions

Vacuum, SF6, air interruption for different applications SF6 and air insulation

Manufactured in: US, Finland, China, India, Australia

Features Sealed contacts for longer life Vacuum interruption for automated operation with

thousands of operations Distribution automation ready

Fused cutouts Ratings: up to 38 kV Manufactured in: US, China and Australia Features: Porcelain and silicone insulators

Electronic single & three phase sectionalizers Ratings: up to 38 kV Type: AutoLink Manufactured in: Argentina Features

Resettable counts Resettable actuation current

Page 18: ABB PPMV Presentation 2011

© ABB Group April 7, 2023 | Slide 41

ABB Medium Voltage Products Outdoor instrument transformers

IEC current & voltage transformers Ratings

12 … 40.5 kV 10 … 2500 A

Types TPO : current transformer TJO, TDO : voltage transformer

Manufactured in Czech Republic, Poland

ANSI current & voltage transformers Ratings

0.6 … 34.5 kV Versions

Metering; Bushing Manufactured in

USA

Page 19: ABB PPMV Presentation 2011

© ABB Group April 7, 2023 | Slide 42

ABB Medium Voltage Products Voltage indicators

Passive voltage indicator “VisiVolt ™” Ratings and types

VV-A: 3 … 13.5 kV VV-B: 13.5 … 40.5 kV

Manufactured in Poland

Features Applicable on any unscreened medium voltage

system; for permanent installation Information on voltage presence status

of the system available all the time Outdoor and indoor application Good visibility in all lighting conditions Fully maintenance free and passive device Resistant to overvoltages and fault currents Easy installation using cable ties Very small dimensions and

compact design

Page 20: ABB PPMV Presentation 2011

© ABB Group April 7, 2023 | Slide 43

ABB Medium Voltage Products Distribution automation - various applications

Full family of protective relays for various protection applications Arc protection

REA 10_ family Feeder protection

REF 541/3/5 and REF 542plus REF615, REX 521 and DPU 1500/2000 R REJ 52_ , REU 52_ , MicroShield

Machine & transformer protection REM 543 REM 610

Multi purpose protection SPACOM product family

Page 21: ABB PPMV Presentation 2011

© ABB Group April 7, 2023 | Slide 44

ABB Medium Voltage Products Distribution automation – Relion® family

Relion® - a strong family name as an identifier for the new generation of Protection and Control IEDs from ABB

From interconnected transmission grids to secondary distribution kiosks

670 series for transmission

650 series for sub-transmission

630 series for advanced distribution

615 series for distribution - compact and powerful

610 series for distribution - dedicated protection

60_ series for basic distribution

•Committed to protect•The best fit for every need •Seeing things in a new light •Full support from start to finish

Page 22: ABB PPMV Presentation 2011

© ABB Group April 7, 2023 | Slide 45

ABB Medium Voltage Products Distribution automation - advantages

The Distribution Automation product range includes:

Support for several de-facto communication protocols enabling seamless integration to control systems (including IEC 61850)

A suitable relay for every application. From a single stand-alone relay to complex protection and control systems

Newest technology and user-friendly design for an easy installation.

World-wide service and support network

Page 23: ABB PPMV Presentation 2011

© ABB Group April 7, 2023 | Slide 46

ABB Medium Voltage Products Air-insulated primary switchgear, IEC type

Air-insulated primary switchgear - UniGear Types and Ratings

Type ZS1, up to 4000 A / 50 kA at 12 kV and 2500 A / 31.5 kA at 24 kV

Type ZVC, compact motor control panel for ZS1 up to 50 kA and 7,2 kV

Type ZS2, 36 kV panel for 2500 A and 25 kA Type ZS3, 36/40,5 kV up to 3150A and 31,5 kA

Manufactured in IT, CZ, ZA, TR, EG, SA, IN, MY, CN, KR, AU,

VE, AR, BR Features

Cassette type, fixed or floor rolling breakers SF6 or vacuum interruption Standard or compact panels Double level (2 high CB panels) Double busbar panels Integrated sensors and controls as required Fully arc tested

Page 24: ABB PPMV Presentation 2011

© ABB Group April 7, 2023 | Slide 48

ABB Medium Voltage Products Gas-insulated primary switchgear

Gas-insulated primary switchgear – ZX Types and Ratings

Single busbar ZX0 (…24kV,…1250A , …25

kA) ZX1.2 (…40.5kV, …2500A , …

31.5 kA) ZX1.5 (as ZX1.2 , 95 kV –1 min)

Single or Double busbar ZX2 (…40.5kV, …4000A , …40

kA,) ZX2.2 (as ZX2 , ANSI )

Manufactured in Germany, China

Features Medium voltage area shielded from

surrounding Independent of environmental conditions Increased lifetime & safety Reduced dimensions Busbar -Plug technology

for quick and safe installation

Page 25: ABB PPMV Presentation 2011

© ABB Group April 7, 2023 | Slide 49

ABB Medium Voltage Products Gas-insulated secondary switchgear

Ratings up to 36kV

Types Safering and Safeplus

Versions With fuses or vacuum CB Optional built-in sensor technology

Manufactured in Norway, China

Features Flexible connections for quick installation Completely insulated design Compact “Maintenance free”

Page 26: ABB PPMV Presentation 2011

© ABB Group April 7, 2023 | Slide 50

ABB Medium Voltage Products Air-insulated secondary switchgear

Ratings up to 24kV

Types UniSwitch, UniMix

Manufactured in Italy, Finland, China, Egypt, Argentina

Features Broad product portfolio, both functionally &

accessories-wise Broad application range, industrial, utility &

infrastructure applications Easy installation & maintenance Flexible protection

Page 27: ABB PPMV Presentation 2011

© ABB Group April 7, 2023 | Slide 51

ABB Medium Voltage Products Modular systems – compact secondary substations

Main line types: CSS-S and CSS-C

Metal or concrete housings

Walk in or non-walk in enclosures

In ground or above ground

Medium voltage primary or secondary switchgear with circuit breaker or switch disconnector

Low Voltage Switchgear types: Fuse lists, Load break switches, or Circuit breakers

Dry or Oil type Transformer

Manufactured in: Estonia, Hungary, India, Switzerland, China, Egypt, Norway and Saudi Arabia

Customer specific or standard designs

ABB designed, assembled and tested for quality

Highly corrosion resistant design

Operates in a radial or loop system

SCADA ready or remote controlled available

High Aesthetic Value

Several layouts to provide flexibility in the operation and low cost maintenance

Available layouts to accomodate up to two transformers

Bolt reinforced in lifting points

Integrated oil collecting pit below transformer

Top lifting for easy handling including equipment

Steel Housing

Concrete Housing

Page 28: ABB PPMV Presentation 2011

© ABB Group April 7, 2023 | Slide 52

ABB Medium Voltage Products Modular systems – application modules

Pre-fabricated units Primary and Secondary Switchgear Provided with Low Voltage Switchgear and

Automation Equipment if needed Climate controlled ANSI, GOST, CSA, ASA or IEC Designs Oil and Gas, Mining, Infrastructure or Utility

Applications Manufactured in: Canada, Australia, Saudi Arabia,

Switzerland, Hungary, USA, South Korea

Mobile units Types: MEC Up to 20 MVA, 36 kV Type tested equipment Factory engineering & assembled Emergency power expansion Manufactured in Saudi Arabia

Page 29: ABB PPMV Presentation 2011

© ABB Group April 7, 2023 | Slide 53

ABB Medium Voltage Products Railway power supply

Railway circuit breakers, load break switches, switchgear and application modules Ratings

15 kV/16.7 Hz or 25 kV/ 50 HZ Versions

Indoor and outdoor Single and two-phase

Manufactured in Switzerland, China

Features Purpose-built products covering the specific

parameters of the railway networks and addressing the end-user concerns

Flexible applications and easily built-up modular solutions, with efficient use of space

Service continuity with simple maintenance and personnel safety

Page 30: ABB PPMV Presentation 2011

© ABB Group April 7, 2023 | Slide 54

ABB Medium Voltage Products Service and replacement opportunities (1)

Global network of service centers to support our installed base

Trained and certified service technicians providing local field service and repairs

Wide range of after sales service offerings covering full product lifecycle on existing and legacy brands

Service offerings to maintain reliability over full product lifetime

Installation and commissioning of our product range by trained technicians

Spare parts covering current and legacy brands

Time and condition based maintenance including customer specific long term maintenance contracts

Product training covering safe operation and routine maintenance

Page 31: ABB PPMV Presentation 2011

© ABB Group April 7, 2023 | Slide 55

ABB Medium Voltage Products Service and replacement opportunities (2)

Service offerings to extend product life More than 200 circuit breaker retrofit designs

enabling simple upgrade to latest breaker technology

Repair and full refurbishment of switchgear Upgrade from electro-mechanical relays to modern

electronic protection and control devices Extension of existing switchboards to cater for

additional circuit requirementsService offerings to improve product performance Safety improvement on through retrofit of arc

detection relays for switchgear arc flash mitigation System fault level management through supply of

fault limiting devices Diagnostics and fleet assessment of switchgear

Page 32: ABB PPMV Presentation 2011

© ABB Group April 7, 2023 | Slide 56