abb hoist performance fingerprint availability, … fingerprint mechanical hoist equipment...
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Hoist Performance FingerprintAvailability, Productivity and Safety
ABB – Process Industries Service
© ABB Group
June 22, 2015 | Slide 1
Hoist Performance Fingerprint Underground mining service portfolio
Mechanical
Fingerprint
Mechanical hoist
equipment assessments &
testing
Hoist Performance FingerprintConcept
Consists of high resolution data collected from over 20
pre-defined electrical points in the hoist system.
Collected data form the backbone for further analysis
and an associated comprehensive report.
Provides information and evaluates:
Hoist normal operation; safety brake system; hoist
supervision
A structured hoist equipment assessment tool to check
all critical hoist components
All gathered information and testing results are analysed
and compared to best industry practices
Results are compiled in a detailed report identifying
gaps, possible risks and recommendations
Pre
ventive &
le
gis
lative r
equir
em
ents Electrical
Fingerprint
Electrical hoist equipment
assessments & testing
Hoist Performance Fingerprint (HPFP)Concept
HPFP
Hoist performance
baseline establishedRecommendations for
improvements
Hoist current equipment
condition
Past Now Future
Hoist Performance FingerprintYour challenges
© ABB Group
June 22, 2015 | Slide 5
Are you certain your hoist will stop safely?
Is your hoist’s production cycle set at optimum rate?
Do you know the performance of your individual brake
units?
Is your Maintenance budget reduced compared to
previous years?
Do you have all necessary skilled resources to maintain
your mine hoist at its optimum level?
Hoist Performance FingerprintOur solution
© ABB Group
June 22, 2015 | Slide 6
The Hoist Performance Fingerprint consists of mechanical and electrical
inspections, represents a comprehensive hoist equipment condition
assessment, as well as preventive maintenance program review, directly
linked to increase productivity and safety.
ABB’s inspections cover the legislative requirements for
the hoist owners in Canada, U.S.A. and Mexico regulated
by the local mining authorities.
ABB is a service provider of both mechanical and electrical assessments
– one point of contact
Team work delivers better results due to seamless interaction between engineering fields
– better general overall hoist verification
Hoist Performance FingerprintHow can this service help you?
© ABB Group
June 22, 2015 | Slide 7
The structured hoist equipment
assessment and testing can identify:
Compliance against local statutory
requirements
Shortfalls in preventive maintenance
activities
Shortfalls in required maintenance
training
Status of equipment life cycle
Hoist Performance FingerprintWhere does it fit in your overall maintenance strategy?
© ABB Group
June 22, 2015 | Slide 8
Hoist Performance Fingerprint Technical concept – Mechanical Fingerprint
Check of: Result Comment
Brake test at emergency stop OK
Retardation performance. OK
Brake test, test functions OK
Air gap brake units OK
Hoist Performance Fingerprint Technical concept – Electrical Fingerprint
Check of Result Comment
Revolution / Hoist Speed OK
Retardation OK 2.3.1.1
Brakes in normal Operation (Start/Stop) FAULT 2.3.1.2
Motor Current / Normal Operation REMARK 2.3.1.3
Performance check on Hoist cycle OK 2.3.1.4
Hoist Weight balancing OK 2.3.1.5
PG / TG OK 2.3.1.6
Brake Test at Emegencystop FAULT 2.3.1.7
© ABB Group
June 22, 2015 | Slide 11
Hoist Performance FingerprintExecution
Mechanical & Electrical
inspections/testing
Hoist parameters
Customer interview
Local regulations
Performance evaluation
Standard methodology
Best industry practices
Analysis expertise
Performance visualization
Report
Gap analysis
Action plan
Benchmark FindingsRecommendation
Equipment
condition
assessment
People
Process
Tools
Report
Action
Assessment
Interpret
Analyze
View
Collect data
Hoist Performance Fingerprint Information flow
Hoist Performance Fingerprint Your benefits
Reduced downtime as inspections are done simultaneously
Engineering and reliability approach to equipment
testing/assessing
Periodical equipment assessment and testing
Comprehensive written report contains recommendations to increase over all equipment performance and safety
The report can be used as
Statutory document
Maintenance planning
Maintenance budgeting
Technical support available between the assessments
Reliable service partner who knows your equipment
Hoisting equipment assessed against the local statutory
requirements
Hoist Performance Fingerprint Inspection reference list
BHP Billiton Cannington, friction hoist, Qld, AU
BHP Billiton Leinster, double drum hoists, WA, AU
Glencore CSA Mine, friction hoist, NSW, AU
Anglo American Coal, Grasstree Mine, double drum, Qld, AU
Bluestone Mines Tasmania, Renison mine friction hoist, Tas, AU
New Boliden, Garpenberg mine, friction & single drum hoists,
Sweden
© ABB Group
June 22, 2015 | Slide 15
We would be happy to assist you with your inquiry:
ABB Inc.
Underground Mining Service
10300 Henri-Bourassa Blvd., West
Saint-Laurent, Québec H4S 1N6
Canada
Phone: +1 (514) 832-6500
E-mail: [email protected]
For more information about ABB in Mining, please visit our
website: www.abb.com/mining
Hoist Performance Fingerprint You want to know more?
© ABB Group
June 22, 2015 | Slide 16