«a real world iot solution for personnel safety in …...industrial digital transformation...
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«A Real World IoT Solution for Personnel
Safety in Tunnel Construction Sites»
Fabio Massimo Marchetti
Industrial Digital Transformation
PLMCAD/CAM
REMOTE MONITORINGPREDICTIVE MAINTENANCE
PREDICITVE QUALITY
CMMS – ASSET MANAGEMENT
CYBER SECURITY
CAD/CAMVIRTUAL COMMISSIONING
LEAN COST
MESORDER MANAGEMENT
LOCALIZE – TRACK – TRACEPERFORMANCE KPI
PREDICTIVE MAINTENANCEPREDICITVE QUALITY
CMMS – ASSET MANAGEMENTSCM OPTIMIZATION
CYBER SECURITY
SIMULAZIONEMODELLAZIONE
REALTA’ VIRTUALEREALTA’ AUMENTATA
PREDICTIVE QUALITY
SENSORISTICA EVOLUTA
CYBER SECURITY
SMART MANUFACTURING
Var Sirio Industria
SMART PRODUCTS SMART VIRTUAL MANUFACTURING
Green color identifies the competencies covered by Var Sirio Industria
Industrial Digital Transformation
Var Sirio Industria ecosystem
Things Gateway IoT Platforms
Data Analytics Platforms
Predictive Analytics
On preminfrastructure & edge
levelSensors level Cloud level
MESLoc&trace
Process Level UI/UX Level
ARVR
Cybersecurity Layer
Industrial Digital Transformation
Some customers
Loc&Trace solution
Industrial Digital Transformation
IoT approach using a standard platform
IoT platform, and of course IBM Cloud Watson IoT platform that is the platform
used to implement the solution, offers a large amount of micro services by
shifting focus from "writing" applications to building an interconnected
architecture by the use of data streams.
Industrial Digital Transformation
From «clouds» to «fog» using an edge layer
Fog computing or Edge computing is an architecture that uses one or a collaborative multitude of end-user clients or near-user edge devices to carry out a substantial amount of
storage, communication, and control, configuration, measurement and management.
.
Industrial Digital Transformation
The edge layer
Local gateways adopt a framework that
enables the introduction of a first level of
"stream analytics" that allow to aggregate,
to contextualize, and to normalize data and
to generate events based on simple rules
applied to the data itself. EMPLC
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IoT Gateway
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IoT Platforms
Industrial Digital Transformation
The Loc&Trace solution
Loc&Trace solution provides online monitoring of access, presence
and localization of people, vehicles and equipment in construction
sites even in extreme conditions (eg. underground tunnels).
It is a typical Industry 4.0 solution based on Cloud, Internet of Things,
high connectivity and Integration
Its first high level objective is to provide a construction site safety
control system to prevent workers from hazards and give the
chances to rapid and precise emergency interventions.
Additional targets are :
• the control of the access to sensitive areas only to authorized
people, means of transport and equipment
• the use of specific device only by authorized people
• the tracking of working resources for future optimization
Industrial Digital Transformation
Solution architecture used
Web clients
DB
IoT Platform
INTERNET
Other systems
interfaces
troughAPI
Gateway & local algorhytm elaboration
Communication
Technologies (WiFi, LoRa,
Ethernet,
Tag
Access, tracking & localization
technologies (GPS, UWB, BLE,
RFID,
Infrastruttura di comunicazione
(diverse possibili tecnologie)
Tag
Industrial Digital Transformation
Micro services architecture
Industrial Digital Transformation
Wearable devices
Access control:
• wearable (on belt mounting, neck pendant, …) with log life battery (3 years)
device using UHF Rfid active long range tag.
Access control, localization & advanced functionalities:
• wearable (on belt mounting, neck pendant, …) rechargeable device
configurable with:
- UHF (Rfid active long range tag)
- GPS
- UWB
- BLE (also for biometric sensors)
- 3G/4G
- WiFi
- LoRa
- Ant+ (biometric sensors)
- Temperature & pression sensor
- two button (help request, emergency)
- vibracall, buzzer, leds, …
Industrial Digital Transformation
Functionalities of the solution
- Workers master data including relevant attributes (ie. skills, certifications, licenses,…)
- Vehicle master data including relevant attributes (ie. Class/tipology, company, owner,…)
- Virtual (based on geograhical definition) site areas configuration
- Workers and vehicles list with related permission for any single configured site area
- Site map with highlight of the controlled areas
- Visualization and localization of the workers within any controlled area
- Visualization and management of allarms issued from emergency columns available in the controlled areas
- Visualization of safety alarm: mandown, biometric levels, personal protection induments non dressed, help request issued
from a worker with related position, emergency request from a worker with related position
- Automatic check of the permission to use special tools
- Visualization of alarms and events
- Complete auto diagnostics of the connected devices (including the level of the battery of each active tag used)
- Push messages to a mobile device with automatic issue for alarm related to unallowed presence per area
- Historical data and analytics
Industrial Digital Transformation
Next steps
- Management and localization of the vehicles including monitoring of the status (fuel
level, people on board, engine temperature, oil level, tyres pressure, ….)
- Predicitve maintenance of monitored devices, tools, vehicles,….
- Advanced analytics to find patterns and usefull information to improve the site
performance using presence, movements, activities, …. and any possible monitored
data acquired from the monitored devices, tools, vehicles, workers and team of
workers
«A Real World IoT Solution for Personnel
Safety in Tunnel Construction Sites»
Fabio Massimo Marchetti