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    Biomaterials

    Chapter 7:

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    Outline of Chapter 7

    7-1Introduction to Biomaterials

    7-2Bioceramics

    7-3Polymeric Biomaterials

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    What are Biomaterials?

    A biomaterial can be defined as any material used to make

    devices to replace a part or a function of the body in a safe,

    reliable, economic, and physiologically acceptable manner.

    A biological material is a material such as bone, skin, or artery

    produced by a biological system.

    The success of a biomaterial is highly dependent on three major

    factors:

    (1) the properties and biocompatibility of the implant,(2) the health condition of the recipient

    (3) the competency of the surgeon who implants and monitors

    its progress.

    7.1 Introduction to Biomaterials

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    Biocompatibility Requirements7.1 Introduction to Biomaterials

    Acute systemic toxicity

    Cytotoxicity

    Hemolysis

    Intravenous toxicity

    Mutagenicity

    Oral toxicity

    Pyrogenicity

    Sensitization

    Schematic illustration of biocompatibility

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    The Requirements for An Implant

    7.1 Introduction to Biomaterials

    Acceptance of the plate to the tissue surface, i.e., biocompatibility

    Pharmacological acceptability (nontoxic, nonallergenic,nonimmunogenic, noncarcinogenic, etc.)

    Chemically inert and stable (no time-dependent degradation)

    Adequate mechanical strength

    Adequate fatigue life

    Sound engineering design

    Proper weight and density

    Relatively inexpensive, reproducible, and easy to fabricate and

    process for large-scale production

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    Class of Materials Used in the Body

    7.1 Introduction to Biomaterials

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    7.2 Bioceramics

    What are bioceramics?

    The class of ceramics used for repair and replacement of

    diseased and damaged parts of the musculoskeletal system are

    referred to as bioceramics.

    The field of bioceramics is relatively new (1970s), but many

    bioceramics are not new materials.

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    Classification scheme for bioceramics

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    Clinical uses of bioceramics

    The uses go from head to toe and

    include repairs to bones, joints,

    and teeth. These repairs becomenecessary when the existing part

    becomes diseased, damaged, or

    just simply wears out.

    Illustration of the head-to-toe

    clinical uses for bioceramics

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    Advantages and disadvantages of bioceramics

    Advantages:

    Biocompatible

    Wear resistant

    Lightweight (certain compositions)

    Disadvantages: Low tensile strength

    Difficult to fabricate

    Low toughness

    Not resiliant

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    Ceramic Implants and the Structure of Bone

    Basic criteria for choosing ceramic implant

    The ceramic should be compatible with the physiological environment

    Its mechanical properties should match those of the tissue beingreplaced

    Most concern in the use of bioceramics: Cancellous (spongy bone)

    Cortical (compact bone)

    Longitudinal section showing the

    structure of long bone

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    Bioinert Ceramics Al2O3 and ZrO2

    Bioinert ceramics:

    maintain their physical and mechanical properties while in the host.

    resist corrosion and wear, and have all the properties for bioceramics

    Desired Properties of Implantable Bioceramics

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    Al2O3 and ZrO2

    Biomedical applications of Al2O3: There are many other applications of alumina as an implant material

    including knee prostheses, ankle joints, elbows, shoulders, wrists, and

    fingers

    undergo little or no chemical change during long-term exposure to

    body fluids

    Medical grade alumina used as femoral balls in THP

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    Al2O3 and ZrO2

    Difference between Al2O3 and ZrO2

    Al2O3 combine excellent biocompatibility and outstanding wear resistance

    they have only moderate fl exural strength and low toughness

    ZrO2 have higher fracture toughness, higher flexural strength, and lower

    Youngs modulus than alumina

    Some concerns with ZrO2

    a slight decrease in fl exural strength and toughness of zirconia ceramics

    exposed to bodily fluids

    wear resistance of zirconia is inferior to that of alumina

    may contain low concentrations of long half-life radioactive elements such

    as Th and U, which are difficult and expensive to separate out

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    Bioactive Ceramics

    A bioactive material is one that elicits a specifi c biological

    response at the interface of the material, which results in the

    formation of a bond between tissues and the material.

    Some types of bioactive ceramics:

    Bioactive glasses

    Bioactive glass-ceramics

    Hydroxyapatite (HA)

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    Bioactive glasses (BGs)

    The first and most thoroughly studied bioactive glass is known as

    BioglassR 45S5 and was developed at the University of Florida.

    BioglassR 45S5 is a multicomponent oxide glass with the following

    composition (in wt%): 45% SiO2, 24.5% Na2O, 24.4% CaO, and 6% P2O5

    Fabrication of BGs:

    BGs can be made using the processes developed for other silicate

    glasses. The constituent oxides, or compounds that can be

    decomposed to oxides, are mixed in the right proportions and melted at

    high temperatures to produce a homogeneous melt. On cooling a glass

    is produced. It is necessary to use high-purity starting materials and often the melting

    is performed in Pt or Pt alloy crucibles to minimize contamination

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    Bioactive glasses (BGs)

    Advantages and disadvantages of BGs:

    Advantages:

    a relatively rapid surface reaction

    the reaction rates and mechanisms have been determined

    the bonding process (SiO2hydroxycarboapatite layer)

    close to that of cortical bone.

    Disadvantages:

    mechanically weak

    tensile bending strengths are typically 4060 MPa the fracture toughness is low

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    Bioactive glasses (BGs)

    (A) The middle ear cavity and the auditory ossicles

    (B) Ear implants

    Other applications of BGs:

    fill the defect in the jaw (cone-shaped plugs)

    repair the bone that supports the eye

    used in the treatment of periodontal disease

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    Bioactive glass-ceramics

    Glass-ceramics are produced by ceramming a glass: converting

    it to a largely crystalline form by heat treatment

    Typical bioactive glass-ceramics:

    CeraboneRA-W is a glass-ceramic containing oxyfluoroapatite (A) and

    wollastonite (W).

    CeravitalR is primarily now used in middle ear operations.

    Bioverit IR is a class of bioactive machinable glass.

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    Bioactive glass-ceramics

    CeraboneR A-W

    is produced by crystallization of a glass of the following composition

    (in wt%): 4.6 MgO, 44.7 CaO, 34.0 SiO2, 6.2 P2O5, and 0.5 CaF2.

    Oxyfluoroapatite [Ca10(PO4)6(O,F)2] as the A phase and

    -wollastonite (CaOSiO2) as the W phase.

    The applications include vertebral prostheses, vertebral

    spacers, and iliac crest prostheses.

    The composition of the residual glassy phase is (in wt%) 16.6

    MgO, 24.2 CaO, and 59.2 SiO2.

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    Bioactive glass-ceramics

    CeravitalR

    The composition of Ceravital is similar to that of Bioglass in SiO2content but differs somewhat in other components.

    are clinically used is in the replacement of the ossicular chain in

    the middle ear. In this application the mechanical properties of

    the material are suffcient to support the minimal applied loads.

    Bioverit IR

    consists of two crystalline phases in a glass matrix: mica and

    apatite.

    several clinical applications : spacers in orthopedic surgery and

    middle ear implants.

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    Hydroxyapatite (HA)

    The general formula A10(BO4)6X2. In HA, or more specifically calcium

    hydroxyapatite, A = Ca, B = P, and X = OH.

    Hydroxyapatite is chemically similar to the mineral component of

    bones and hard tissues in mammals. it will support bone ingrowth and

    osseointegration when used in orthopaedic, dental and maxillofacial

    applications.

    Natural bone is70% HA by weight and 50% HA by volume.

    Background

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    Hydroxyapatite (HA)

    Crystal structure

    Hydroxyapatite is hexagonal(space group is P63/m)

    with a = 0.94132 nm and c =

    0.6877 nm.

    Substitutions in the HA

    structure are possible.

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    Hydroxyapatite (HA)

    Key Properties of HA

    The ability to integrate in bone structures and support bone

    ingrowth, without breaking down or dissolving (i.e it is bioactive).

    Hydroxyapatite is a thermally unstable compound, decomposing at

    temperature from about 800-1200 oC depending on its

    stoichiometry.

    Generally speaking dense hydroxyapatite does not have the

    mechanical strength to enable it to succeed in long term load

    bearing applications

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    Hydroxyapatite (HA)

    Applications of HA

    two forms for biomedical applications: either dense or porous

    Bioceramic Coatings:

    Coatings of hydroxyapatite are often applied to metallic implants

    (most commonly titanium/titanium alloys and stainless steels) to alter

    the surface properties.

    Bone Fillers

    Hydroxyapatite may be employed in forms such as powders, porous

    blocks or beads to fill bone defects or voids.

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    Bioceramics in Composite

    main reason for forming composites is to improve the mechanical

    properties, most often toughness, above that of the stand-alone

    ceramic.

    The first bioceramic composite was a stainless-steel

    fiber/bioactive glass composite made of Bioglass 45S5 and AISI

    316L stainless steel.

    Other current bioceramic composites of interest:

    Ti-fiber-reinforced bioactive glass

    ZrO2-reinforced A-W glass

    TCP-reinforced PE

    HA-reinforced PE

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    Bioceramics in Composite

    Example of HA-reinforced PE

    Effect of volume fraction of HA on and

    strain to failure of HA-reinforced PEcomposites, in comparison to cortical bone

    It shows how increasing thevolume fraction of HA to 0.5 in a

    composite can be achieved with

    in the range of that of cortical

    bone. When the volume fraction

    of HA in the composite isincreased above about 0.45 the

    fracture mode changes from

    ductile to brittle. For clinical

    applications a volume fraction of0.4 has been found to be

    optimum.

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    Applications of Porous Bioceramics

    Porous Bioceramics

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    Applications of Porous Bioceramics in Cervical Vertebra

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    Applications of Bioceramics in vertebral column

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    Applications of Bioceramics in Limbs

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    Applications of Porous Bioceramics in Stomatology

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    Applications of Porous Bioceramics in Ophthalmology

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    Example: Bioceramics for Femur Fracture Treatment

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    Example: Bioceramics for Bone Fillers

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    7.3 Polymeric Biomaterials

    Advantages of polymeric biomaterials:

    are ease of manufacturability to produce various shapes (latex, film,

    sheet, fibers, etc.), ease of secondary processability, reasonablecost, and availability with desired mechanical and physical properties.

    Required properties of polymeric biomaterials:

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    Applications of polymeric biomaterials:

    medical disposable supply

    prosthetic materials

    dental materials

    implants

    dressings

    extracorporeal devices

    encapsulants

    polymeric drug delivery systems

    tissue engineered products

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    Polymerization and Basic Structure

    Polymerization

    Condensation or Step Reaction Polymerization

    One major drawback of condensation

    polymerization is the tendency for the

    reaction to cease before the chains

    grow to a sufficient length.

    Natural polymers, such aspolysaccharides and proteins are also

    made by condensation polymerization.

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    Polymerization

    Addition or Free Radical Polymerization

    Ethylene

    can be achieved by rearranging

    the bonds within each monomer.

    the breaking of a double bond

    can be made with an initiator.

    types of initiating species: free-radicals; cations, anions, and

    coordination catalysts.

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    Basic Structure

    Polymers have very long chain molecules which are formed by covalent

    bonding along the backbone chain.

    Each chain can have side groups, branches and copolymeric chains or

    blocks which can also interfere with the long-range ordering of chains.

    MW of polymer = DP MW of mer (or repeating unit)

    The relationship between molecular weight and degree of polymerization:

    MW: molecular weight; DP: degree of polymerization

    B i St t

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    Basic Structure

    Arrangement of polymer chains

    Polyvinyls, Polyamides, Polyesters

    Polyphenolformaldehyde

    Dendritic polymers

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    Polymers Used as Biomaterials

    only ten to twenty polymers could be used as biomaterials.

    mainly used in medical device fabrications from disposable to

    long-term implants.

    Polymers Used as Biomaterials

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    Polymers Used as Biomaterials

    Polyvinylchloride (PVC)

    PVC is an amorphous, rigid polymer due to the large side group (Cl, chloride)

    with a Tg of 75 to 105 oC.

    high melt viscosity

    PVC sheets and films are used in blood and solution storage bags and

    surgical packaging. PVC tubing is commonly used in intravenous (IV)

    administration, dialysis devices, catheters, and cannulae.

    Polyethylene (PE)

    five major grades: (1) high density (HDPE), (2) low density (LDPE),

    (3) linear low density (LLDPE), (4) very low density (VLDPE), and (5) ultra

    high molecular weight (UHMWPE). Pharmaceutical bottle, catheter, pouch, flexible container, and orthopedic

    implants.

    Polymers Used as Biomaterials

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    Polymers Used as Biomaterials

    Polypropylene (PP)

    PP can be polymerized by a Ziegler-Natta stereospecific catalyst which

    controls the isotactic position of the methyl group.

    Thermal (Tg: 12C, Tm: 125167C and density: 0.850.98 g/cm3) and

    physical properties of PP are similar to PE.

    PP is used to make disposable hypothermic syringes, blood oxygenator

    membrane, packaging for devices, solutions, and drugs, suture, artificial

    vascular grafts, etc.

    Polymethylmetacrylate (PMMA)

    one of the most biocompatible polymers.

    medical applications: blood pump and reservoir, an IV system, membranes

    for blood dialyzer, and in in vitro diagnostics.

    bone cement for joint prostheses fixation.

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    Biodegradable Polymers

    Polymers Used as Biomaterials

    biodegradable polymers such as polylactide (PLA), polyglycolide (PGA),

    poly(glycolideco-lactide) (PLGA), poly(dioxanone), poly(trimethylene carbonate),

    poly(carbonate).

    PLA, PGA, and PLGA are bioresorbable polyesters, and degrade by

    nonspecific hydrolytic scission of their ester bonds.

    The hydrolysis of PLA yields lactic acid which is a normal byproduct of

    anaerobic metabolism in the human body and is incorporated in the tricarboxylic

    acid (TCA) cycle to be finally excreted by the body as carbon dioxide and water

    PGA biodegrades by a combination of hydrolytic scission and enzymatic(esterase) action producing glycolic acid which can either enter the TCA cycle

    or is excreted in urine and can be eliminated as carbon dioxide and water.

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    Sterilization

    Sterilization techniques for biomedical polymers

    dry heat, Steam sterilization (autoclaving), radiation, and ethylene oxide gas

    In dry heat sterilization, the temperature varies between 160 and 190C.

    Steam sterilization (autoclaving) is performed under high steam pressure at

    relatively low temperature (125130C).

    Radiation sterilization using the isotopic 60Co can also deteriorate polymers

    since at high dosage the polymer chains can be dissociated or cross-linked

    according to the characteristics of the chemical structures.

    Chemical agents such as ethylene and propylene oxide gases, and phenolicand hypochloride solutions are widely used for sterilizing polymers since they

    can be used at low temperatures.

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    Surface Modifications for Improving Biocompatability

    prevention of thrombus formation is important in clinical applications

    where blood is in contact.

    considerable platelet deposition and thrombus formation take place on the

    artificial surfaces

    For example: Heparin

    one of the complex carbohydrates is currently used to prevent formation of

    clots.

    The major drawback of these surfaces is that they are not stable in the

    blood environment.

    S f M difi i f I i Bi bili

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    Physical and Chemical Surface Modification Methods

    Surface Modifications for Improving Biocompatability

    PowerPoint

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    Biodegradable Polymers

    Biodegradable polymers are polymers that break down and lose their

    initial integrity through the action of enzymes and/or chemical

    deterioration associated with living organisms.

    Biodegradable polymers were first introduced in 1980s.

    natural biodegradable polymers

    synthetic biodegradable polymers

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    Typical Biodegradable Polymers

    Polyglycolide (PGA): PGA is the simplest linear aliphatic polyester. It is

    prepared by ring opening polymerization of a cyclic lactone, glycolide.

    Polylactide (PLA): PLA is usually obtained from polycondensation of D- orL-lactic acid or from ring opening polymerization of lactide, a cyclic dimer

    of lactic acid. Two optical forms exist: D-lactide and L-lactide. The natural

    isomer is L-lactide and the synthetic blend is DL-lactide.

    Poly(lactide-co-glycolide) (PLGA): L-lactide and DL-lactide (L) have been

    used for copolymerization with glycolic acid monomers (G).

    Polycaprolactone (PCL): -caprolactone is a relatively cheap cyclic

    monomer. A semi-crystalline linear polymer is obtained from ring-openingpolymerization of -caprolactone in presence of tin octoate catalyst. PCL

    is soluble in a wide range of solvents

    Typical Biodegradable Polymers

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    Typical Biodegradable Polymers

    Polysaccharides from marine sourcesChitin: It is the second most abundant natural biopolymer. It is a linear

    copolymer of N-acetylglucosamine and N-glucosamine with -1,4 linkage

    Chitosan: Chitin is processed to chitosan by partial alkaline N-deacetylation

    The applications of chitin and chitosan are limited because of their insolubility in

    most solvents.

    Polysaccharides from vegetal sources

    Starch: it is a hydrocolloid biopolymer. It is a low cost polysaccharide,abundantly available and one of the cheapest biodegradable polymers.

    Cellulose: it is another widely known polysaccharide produced by plants. It is

    a linear polymer with very long macromolecular chains of one repeating unit,

    cellobiose

    Alginic acid or alginate: is another polysaccharide, present in brown algae. It

    contains carboxyl groups in each constituent residue.

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    Applications of Biodegradable Polymers

    sutures

    controlled drug release

    tissue engineering

    Required properties:

    non-toxic

    capable of maintaining good mechanical integrity until degraded

    capable of controlled rates of degradation

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    Chitin

    Chitosan

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    Amylose:

    Amylopektin:

    Cellulose: