72 73 oil water separators - allpumps.com.au · oil water separators k i fer complete packaged pump...

OIL WATER SEPARATORS

The Kwikflo coalescing plate separator is an enhanced gravity separatorcapable of removing oils & solids. It utilizes the difference in specificgravity between two or three imminiscible components of a liquid stream for separation.

COMPLETE PACKAGED PUMP SOLUTIONS

OIL

WAT

ER S

EPAR

ATOR

S

74 76KCPS-1000 KCPS-1500

78 KCPS-2000/3000 80 KCPS-STAINLESS STEEL

COMPLETE PACKAGED PUMP STATIONS

Oily water influent is introduced into an inlet chamber by means of a pump. Heavy solids settle out and 100% oil slugs rise immediately to the surface. The remaining oily water mixture flows through a stack of closely spaced, corrugated polypropylene plates. Both the smaller oil droplets and the fine solids areprogressively seperated. Downsteam a baffle or oil dam prevents the collected oil from entering the outlet weir.

Drains are provided in the sludge hopper for the removal of solids. Oil skimmers are provided for the manual or automatic removal of oil. Regular cleaning of the plate packs with hot water is the only maintainence requirement under normal operating conditions.

1300 ALLPUMPS (255 786) www.allpumps.com.au

08

KWIK

FLOW

PUM

P ST

ATIO

NS

OIL WATER SEPARATORS72 73

CAR WASH BAY MECHANICS WORKSHOP

OIL

WAT

ER S

EPAR

ATOR

S74 75

TITLE:

SIZE CODE DWG No: REV

SCALE SHEET

DATE REVISED BYKWIKFLO - OIL WATER SEPARATORMODEL KCPS-1000

KF11-1000 0

1 of 2N.T.S

A3 N/A

DRAWN BY: P.LEE

DATE: 21/9/2011

PLAN

ELEVATION

ALL DIMENSIONS IN MM

NOTES:-

A DIVISION OFALL-PUMPS SALES & SERVICE

83 - 87 FENNELL ST, PARRAMATTA

NSW. 2150.PH: + 61 2 8838 1000

FAX: + 61 2 9630 0369EMAIL: [email protected]

www.allpumps.com.au

OIL WATER SEPARATORSKCPS-1000

SPECIFICATIONS

Model No. KCPS-1000

Length 1410mm

Width 420mm

Height 1510mm

Norminal Volume-Litres 200

Approximate Weight - Free Standing(Including in-tank fittings & standard lid) (Excluding pump)

45kg

Approximate Weight - Wall Mount (Including in-tank fittings & standard lid) (Excluding pump)

28kg

CONSTRUCTION

Polyethylene or stainless steel tank

Inlet Pipes - 32mm pressure UPVC CAT 17 socket

Outlet Pipe - Water 50mm DWV UPVC V66 Socket. Oil 50mm DWV UPVC V66 Socket

Sludge Hopper - 50mm UPVC incorporating 50mm PVC ball valve

Tank Construction - Chemical resistant UV stabilised polyethylene thickness 5mm

Lid Construction - Chemical resistant UV stabilised polyethylene thickness 5mm

PART NO. MODEL NO. DESCRIPTION CAPACITY kW VOLTAGE PUMP

640048 KCPS-1000 KCPS-1000 Standard 1000L/H 0.37 240 KDP25-100

640031 KCPS-1000WM KCPS-1000WM Standard Wall Mount 1000L/H 0.37 240 KDP25-100

640018 KCPS-1000I KCPS-1000 Intrinsically Safe 1000L/H 0.37 415 KDP25-100

640036 KCPS-1000WMI KCPS-1000WM Intrinsically Safe 1000L/H 0.37 240 KDP25-100

640012 KCPS-1000SS KCPS-1000 Stainless Steel 1000L/H 0.37 240 KDP25-100

F F

1390

1390 380

420

1410

LID - POLYETHYLENEREMOVABLE

50 mm PVCSEWER OUTLET

50mm PVCOIL OUTLET

2" PVC BALL VALVEDRAIN OUTLET

32mm PVCINLET

FRAME - MILD STEELSHS 32x32

GALVANIZEDQUICK RELEASEDZUS FASTENERS

PLATE PACKOLEOPHILIC

POLYPROPYLENE

BOLT DOWN FEET

TANK - POLYETHYLENE

500

APPR

OX.

KF11-1000 SHEET 2 OF 2

F F

1390

1390 380

420

1410



50mm PVCOIL OUTLET


32mm PVCINLET




POLYPROPYLENE

BOLT DOWN FEET

TANK - POLYETHYLENE

500

APPR

OX.


F F

1390

1390 380

420

1410



50mm PVCOIL OUTLET


32mm PVCINLET




POLYPROPYLENE

BOLT DOWN FEET

TANK - POLYETHYLENE

500

APPR

OX.


DIMENSIONSKCPS-1000

F F

1390

1390 380

420

1410



50mm PVCOIL OUTLET


32mm PVCINLET




POLYPROPYLENE

BOLT DOWN FEET

TANK - POLYETHYLENE

500

APPR

OX.


1410

420

QUICK RELEASEDZUS FASTENERS

450

3019

519

5

12

6 OFF -

623

659455

30

249

40

380

450

30

KF11-1050 SHEET 2 OF 2 - FOR BROCHURE

1410

420


450

3019

519

5

12

6 OFF -

623

659455

30

249

40

380

450

30


1410

420


450

3019

519

5

12

6 OFF -

623

659455

30

249

40

380

450

30


KCPS-1000 Wall Mount

1410

420


450

3019

519

5

12

6 OFF -

623

659455

30

249

40

380

450

30


1410

420


450

3019

519

5

12

6 OFF -

623

659455

30

249

40

380

450

30


OIL

WAT

ER S

EPAR

ATOR

S76 77

TITLE:


SCALE SHEET

DATE REVISED BYKWIKFLO - OIL WATER SEPARATORMODEL KCPS-1500

KF11-1100 0

1 of 2N.T.S

A3 N/A

DRAWN BY: P.LEE

DATE: 21/9/2011

PLAN

ELEVATION


NOTES:-



NSW. 2150.PH: + 61 2 8838 1000


www.allpumps.com.au

OIL WATER SEPARATORSKCPS-1500

SPECIFICATIONS

Model No. KCPS-1500

Length 1500mm

Width 750mm

Height 1510mm

Nominal Volume-Litres 300

Approximate Weight - Free Standing(Excluding pump)

60kg

CONSTRUCTION


Inlet Pipes - 32mm pressure UPVC CAT 17 socket



Tank Construction - Chemical resistant UV stabilised polyethylene thick-ness 5mm

Lid Construction - Chemical resistant UV stabilised polyethylene thickness 5mm


640204 KCPS-1500 KCPS-1500 Standard 1500L/H 0.37 240 KDP25-150

640078 KCPS-1500IS KCPS-1500 Intrinsically Safe 1500L/H 0.37 415 KDP25-150

640084 KCPS-1500SS KCPS-1500 Stainless Steel 1500L/H 0.37 240 KDP25-150

F F


730

1420

1406

1390

500

APPR

OX.

690


BOLT DOWN FEET


32mm PVCINLET



POLYPROPYLENE

TANK - POLYETHYLENE


GALVANIZED

50mm PVCOIL OUTLET

50mm PVCSEWER OUTLET

F F


730

1420

1406

1390

500

APPR

OX.

690


BOLT DOWN FEET


32mm PVCINLET



POLYPROPYLENE

TANK - POLYETHYLENE


GALVANIZED

50mm PVCOIL OUTLET


DIMENSIONSKCPS-1500

F F


730

1420

1406

1390

500

APPR

OX.

690


BOLT DOWN FEET


32mm PVCINLET



POLYPROPYLENE

TANK - POLYETHYLENE


GALVANIZED

50mm PVCOIL OUTLET


OIL

WAT

ER S

EPAR

ATOR

S78 79

TITLE:


SCALE SHEET

DATE REVISED BYKWIKFLO - OIL WATER SEPARATORMODELS KCPS-2000 & KCPS-3000

KF11-1200 0

1 of 1N.T.S

A3 N/A

DRAWN BY: P.LEE

DATE: 23/9/2011

PLAN

ELEVATION


NOTES:-



NSW. 2150.PH: + 61 2 8838 1000


www.allpumps.com.au

OIL WATER SEPARATORSKCPS-2000/3000

SPECIFICATIONS

Model No. KCPS-2000/3000

Length 1100mm

Width 1100mm

Height 1450mm

Nominal Volume - Litres 480

Approximate Weight - Free Standing(Excluding pump)

80kg

CONSTRUCTION


Inlet Pipes - 50mm pressure UPVC BSP female



Tank Construction - Chemical resistant UV stabilised polyethylene thickness 5mm

Lid Construction - Chemical resistant UV stabilised polyethylene thick-ness 5mm


640102 KCPS-2000 KCPS-2000 Standard 2000L/H 0.37 240 KDP32

640108 KCPS-2000IS KCPS-2000 Intrinsically Safe 2000L/H 0.37 415 KDP32

640354 KCPS-2000SS KCPS-2000 Stainless Steel 2000L/H 0.37 240 KDP32

640126 KCPS-3000 KCPS-3000 Standard 3000L/H 0.75 240 KDP38

640132 KCPS-3000IS KCPS-3000 Intrinsically Safe 3000L/H 0.75 415 KDP38

640264 KCPS-3000SS KCPS-3000 Stainless Steel 3000L/H 0.75 240 KDP38

F F


1065

1115

400

APPR

OX.

1060

1376

1020

2" PVCINLET

BOLT DOWN FEET

2" PVCBALL VALVEDRAIN OUTLET


GALVANIZED

TANK - POLYETHYLENE

2/3 OFF PLATE PACKSOLEOPHILIC

POLYPROPYLENE

50mm PVCOIL OUTLET




F F


1065

1115

400

APPR

OX.

1060

1376

1020

2" PVCINLET

BOLT DOWN FEET



GALVANIZED

TANK - POLYETHYLENE


POLYPROPYLENE

50mm PVCOIL OUTLET




F F


1065

1115

400

APPR

OX.

1060

1376

1020

2" PVCINLET

BOLT DOWN FEET



GALVANIZED

TANK - POLYETHYLENE


POLYPROPYLENE

50mm PVCOIL OUTLET




DIMENSIONSKCPS-2000/3000

OIL

WAT

ER S

EPAR

ATOR

S80 81

TITLE:


SCALE SHEET

DATE REVISED BYKWIKFLO - OIL WATER SEPARATORFREESTANDINGMODEL KCPS-1000TYPICAL ARRANGEMENT FOREXPLOSION PROOF INSTALLATION

DRAWING 15 0

1 of 1N.T.S

A3 N/A

DRAWN BY: P.LEE

DATE: 14/6/2012ALL DIMENSIONS IN MM



NSW. 2150.PH: + 61 2 8838 1000


www.allpumps.com.au

NOTES: 1. EACH INSTALLATION SHOULD BE BUNDED TO ACAPACITY TO HOLD THE VOLUME OF THE OIL/WATER SEPARATOR & STOP RAINWATERFROM ENTERING THE SYSTEM. 2. THE OIL/WATER SEPARATOR & PIT ARE CLASSIFIEDCLASS 1, ZONE 2 HAZARDOUS AREA. 3. THE HAZARDOUS AREA EXTENDS 500 mm ABOVETHE OIL/WATER SEPARATOR. 4. THE FLOAT SWITCH MUST BE OIL PROOF.

FLOAT SWITCH

KWIKFLO KCPS-1000 OIL/WATER SEPARATOR

20 LITREOIL COLLECTION CONTAINER

KWIKFLO KDTE 25-100DIAPHRAGM PUMPC/WExe ELECTRIC MOTOR

DISCHARGE PIPE

PITMINIMUM 500 LITRE WORKING VOLUME

SUCTION PIPE

TO SEWER

ELECTRICAL CONDUIT

NO MINIMUM DISTANCE

TITLE:


SCALE SHEET

DATE REVISED BYKWIKFLO - OIL WATER SEPARATORFREESTANDINGMODEL KCPS-1000TYPICAL ARRANGEMENT FOR INDOOR INSTALLATION

DRAWING 13 0

1 of 1N.T.S

A3 N/A

DRAWN BY: P.LEE




NSW. 2150.PH: + 61 2 8838 1000


www.allpumps.com.au


FLOAT SWITCH


20 LITEROIL COLLECTION CONTAINER

KWIKFLO KDS 25-100DIAPHRAGM PUMPC/W STANDARDELECTRIC MOTOR

DISCHARGE PIPEPITMINIMUM 500 LIT ER WORKING VOLUME

SUCTION PIPE

2000 MINIMUM2000 MINIMUM

TO SEWER

ELECTRICAL CONDUIT

TITLE:


SCALE SHEET

DATE REVISED BYKWIKFLO - OIL WATER SEPARATORFREESTANDINGMODEL KCPS-1000TYPICAL ARRANGEMENT FORPUMPING TO SEWER INSTALLATION

DRAWING 16 0

1 of 1N.T.S

A3 N/A

DRAWN BY: P.LEE




NSW. 2150.PH: + 61 2 8838 1000


www.allpumps.com.au


FLOAT SWITCH


20 LITEROIL COLLECTION CONTAINER

KWIKFLO KDS 25-100DIAPHRAGM PUMPC/W STANDARDELECTRIC MOTOR

DISCHARGE PIPEPIT

MINIMUM 500 LITRE WORKING VOLUME

SUCTION PIPE

TO SEWER

ELECTRICAL CONDUIT

SEE HAZARDOUS AREAS DETAILS

SULLAGE CHAMBER

DISCHARGEPUMPOUTPIPE

SEE DRAWING 8PLUMBING CONNECTIONSFOR PRE-TREATMENT TOSEWER

BRICKWALL

GROUND LEVEL

MODEL KCPS-1000 FREESTANDINGTYPICAL ARRANGEMENT FOR PUMPING TO SEWER INSTALLATION

MODEL KCPS-1000 FREESTANDINGTYPICAL ARRANGEMENT FOR INDOOR INSTALLATION

MODEL KCPS-1000 FREESTANDINGTYPICAL ARRANGEMENT FOR EXPLOSION PROOF INSTALLATION

OIL WATER SEPARATORSKCPS STAINLESS STEEL

Stainless SteelKCPS-1500SS

Stainless SteelKCPS-3000SS

External Door Internal Component Layout

OFF

ON

MAIN ISOLATOR

PUMP ON

POWER ON

LEVEL ALARMSteady - High LevelFlash - Low Level

Steady - OverloadFlash - Prime Loss

PUMP FAULT

MUTE/RESET

Press and hold for3 secs to reset

AUTO

OFF

MAN

S I N G L E P U M P C O N T R O L L E R

OFF

CONTROLCIRCUIT

MODESELECT

INPUT2INPUT14-20mA

+ -INPUT3 INPUT4 BMS/

REMOTESTROBE

- +SIREN- +

POWER12Vac

PUMP 1 PUMP 2PUMP 2FAULT

PUMP 1FAULT

KEYPAD CONNECTION PIN 1

500mA

SINGLE PUMPCONTROLLERCOM-30089

240V 10A MAX

Australia

®

IMPORTANT: READ INSTALLTION AND OPERATION MANUAL BEFORE USE

EART

H

ACTIVE

NEU

TRAL

ACTIVE

NEU

TRAL

PUMP SUPPLY 240Vac

240Vac/12VacTRANSFORMER

Australia

®

General Com

ponent LayoutSingle Pum

p Controllers

Model FPC-15000

Section 2

CONTROL PANEL WITH ZENER BARRIERS

72 73 oil water separators - allpumps.com.au · oil water separators k i fer complete packaged pump...

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