5. motor slection guide.ppt

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    Applied Electricity EE 2850

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    Factors to Consider inSelecting Electric Motors

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    DC motors

    3 - phase Induction Motors

    Universal motors

    Stepper motors

    1 phase induction motors

    Brushless DC motors

    ..

    ..

    Depending on the application, different combinations ofparameters should be considered.

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    Factors to be considered Power source

    AC (120 V, 220 V, )

    DC (batteries, etc) Single-phase or three-phase

    Torque requirement (or power)

    hp rating

    Constant torque / Variable torque

    Starting torque

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    RPM requirements

    A gear reduction is incorporated after the motor output

    or Motor need to supply a certain RPM

    Gear reduction:provides speed and torque conversions from arotating power source to another device using gearratios

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    Positioning during rotation Precision stopping

    Breaking

    Reversing (AC motors are easily reversed)

    Note: For precision stopping control-Stepper Motors-Servo Motors

    Servo motors:sense position of the motor and control accordingly

    Stepper motors:move to specified angles (no way to sense)

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    Speed control requirementsNote:

    If speed control is needed DC are much easier

    (AC motors require frequency control instead of voltagecontrol)

    Mounting position

    What mounting options are there?

    Continuous / intermittent operation Will the motor operates for long periods of time?

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    Operating environment What atmosphere will the motor be operating in? Will there be sensitive materials nearby?

    Physical size Length Diameter

    Insulation type

    Cooling method

    Cost

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    Nameplate information

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    THERMALLY PROTECTED:

    Equipped with devices designed to disconnect thecurrent flow if insulating materials become too hot

    SER 12P 14666J: Manufacturers serial number

    MOD HE3E207N: Manufacturers model number

    STK NO.619: Manufacturers stock number

    VOLTS 208-230: Motor can operate on either 208V or 230V

    HZ 60: Frequency which the motor is designed tooperate

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    AMPS 1.2: Motor draws 1.2A when operating at full

    load

    RPM 1075: Motor turns 1075 revolutions per minutewhen pulling its rated load

    PH1: Motor runs on single phase power

    CAPS 5MFD 370VAC: Equipped with a run capacitor, rated at 5

    micro farads and 370V AC

    INS CL B: Has Class B insulation, providing protectionup to 1300 C

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    AMB 600 C: Rated to work at an ambient temperature of 600 C

    HP 1.5: Designed to pull a 1/5 hp load when operated atrated voltage

    CONT: Continuous duty

    (Motor will pull rated load under rated conditionscontinuously and not over heat. Motor may haveintermittent duty)

    AO: Air-over ventilation is used for cooling

    ROT REV: Direction of rotation

    BRG SLV: Motor has sleeve bearings

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    Motor Protection andMaintenance

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    Visually inspect for anything harmful

    Listen for strange noises, humming or tapping

    Smell to check for burning

    Feel motor housing to be sure it has not overheated

    Visually check to make sure motor is not vibratingexcessively

    Check the condition of bearings, belts, pulleys,..

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    Protect from excessive oiling

    Excessive oil causes accumulation of extra dust ordeterioration of insulation

    Protect from dust

    Cause excessive heating Wipe motor off at regular intervals

    See that oil filter caps are closed

    See that dust seals are in good condition

    Protect from moisture Moisture is a conductor of electricity

    A wet motor should be dried before used