#5 ensuring productivity - an industrial...
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#5 Ensuring Productivity
Dewi Hardiningtyas, ST., MT., MBA. Industrial Engineering Department, University of Brawijaya
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Productivity Cycle : MEPI
(Sumanth, 1979)
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Productivity Engineering
▪ Productivity Engineering is concerned with the design, development, and maintenance of productivity measurement, evaluation, planning, and improvement systems in manufacturing and service organizations.
▪ The role of productivity engineers is to maintain and monitor the productivity systems, while industrial engineers are concerned with the broader aspects of industrial engineering, such as the design and installation of operational systems.
Industrial Engineering
Productivity Engineering
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Productivity Management
▪ Productivity Management is a formal management process involving all levels of management and employees with the ultimate objective of reducing the cost of the manufacturing, distributing, and
selling of a product or service through an integration of the four phases of the productivity cycle (MEPI).
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Productivity Measurement
International
National
Industrial
Company
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International Productivity Measurement
OEEC (Organizations for European Economic Cooperation)
▪ GNP per capita
▪ GNP per person employed
US Bureau of Labor Statistics
▪ GDP per capita
▪ GDP per employed civilian
ICP (International Comparisons Project)
• Total GDP at market prices
• GDP per capita at market prices
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National Productivity Measurement
Labor Productivity Index
Output
Weighted man-hour
Capital Productivity Index
Output
Capital Input
Total Labor and Capital Productivity Output
Labor + capital
(NBER measures by Kendrick)
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Industrial Productivity Measurement
The benefits are :
Economic indicators Manpower analyses
Company performance analyses Firm and trade forecasts
Manufacturing
Services Govern
ment Construc
tion Energy
Retail Trade
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Productivity Evaluation
The three possible cases :
Increase Constant Decrease
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Productivity Planning
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The Triple P Model
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Productivity Improvement Scheme
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Productivity Approaches
▪ Goodwin’s Approach
▪ Sutermeister’s Model
▪ Hershauer and Ruch’s Model
▪ Crandall and Wooton Strategies
▪ Stewart Strategy
▪ Aggarwal’s Approach
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Productivity Improvement Strategy
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Constraints on Productivity
▪ Management limitations
▪ Employee attitudes and skills
▪ Government regulations
▪ Union rules
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Employee Fears About Productivity Improvement
▪ Many employees believe that cost reductions can lead to less overtime pay, more difficult work, and even layoffs.
▪ Supervisors must respond to employee fears ▪ Be prepared with information
▪ Present the information to the employees
▪ Allow employees to ask questions
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Have an enjoy study and see you next week…
Thank you…