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POWER-ZONE
Load Center UnitSubstations
Class 6020
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General Layout Information . . . . . . . . . . . . . . . . . . . . . . . . . .1
General InformationGeneral . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4Standard Product Information . . . . . . . . . . . . . . . . . . . . . . . . . .4
Major Component General InformationHVL Metal-Enclosed Load Interrupter Switchgear . . . . . . . . .5VISI-VAC Metal-Enclosed Circuit Interrupter Switchgear . . .6Metal-Clad Switchgear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7PZ III Low Voltage Drawout Switchgear . . . . . . . . . . . . . . . . . .8POWER-STYLE QED Switchboard Incoming Primary
Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9POWER-STYLE QED Switchboard Secondary Main
Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9POWER-STYLE QED Switchboard Distribution Sections . .10POWER-DRY VPI Dry-Type Transformer . . . . . . . . . . . . . . . .12POWER-CAST Cast-Coil Transformer . . . . . . . . . . . . . . . . . .13UNI-CAST (Cast-Coil Primary/VPI Secondary)
Transformer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14Liquid-Filled Transformer . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15MODEL 5/6 Motor Control Center . . . . . . . . . . . . . . . . . . . . .16Busway Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Special Applications and ProductsPOWER-ZONE Type 36 Compact Section
Unit Substation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18Model III POWER-ZONE Package Unit Substation . . . . . . .19
Typical Key Interlock Schemes . . . . . . . . . . . . . . . . . . . . . .20
5 and 15 kV Primary Switchgear Layout InformationHVL/VISI-VAC POWER-DRY Transformer . . . . . . . . . . . . .29HVL/VISI-VAC POWER-CAST and
UNI-CAST Transformers . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
HVL/VISI-VAC Liquid-Filled Transformers . . . . . . . . . . . . .31Metal-Clad Switchgear POWER-DRY, POWER-CAST,
and UNI-CAST Transformers . . . . . . . . . . . . . . . . . . . . . . . .32Metal-Clad Switchgear Liquid-Filled Transformers . . . . . .33
25 kV Primary Switchgear Layout InformationHVL POWER-DRY and POWER-CAST Transformers . . . .34HVL Liquid-Filled Transformers . . . . . . . . . . . . . . . . . . . . . .35
34 kV Primary Switchgear Layout InformationHVL POWER-CAST Transformer . . . . . . . . . . . . . . . . . . . . .36HVL Liquid-Filled Transformer . . . . . . . . . . . . . . . . . . . . . . .37
600 V Primary Switchboard Layout InformationQED Switchboard POWER-DRY Transformer . . . . . . . . . .38
Transformer Layout Information
POWER-DRYTransformer . . . . . . . . . . . . . . . . . . . . . . . . . . . .39UNI-CAST Transformer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43POWER-CAST Transformer . . . . . . . . . . . . . . . . . . . . . . . . . .45Liquid-Filled Transformers . . . . . . . . . . . . . . . . . . . . . . . . . . . .48
5 kV Secondary Switchgear Layout InformationPOWER-DRY Transformer HVL/VISI-VAC . . . . . . . . . . . . .52POWER-CAST Transformer HVL/VISI-VAC . . . . . . . . . . . .53Liquid-Filled Transformer HVL/VISI-VAC . . . . . . . . . . . . . .54POWER-DRY and POWER-CAST Transformers
Metal-Clad Switchgear . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55Liquid-Filled Transformer Metal-Clad Switchgear . . . . . . .56
600 V Secondary Switchboard Layout InformationPOWER-DRY, POWER-CAST and UNI-CAST Transformers
QED Switchboard to 4000 A . . . . . . . . . . . . . . . . . . . . . . . . .57POWER-DRY, POWER-CAST and UNI-CAST Transformers
QED Switchboard 4001 5000 A . . . . . . . . . . . . . . . . . . . .5Liquid-Filled Transformers QED Switchboard to
4000 A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59Liquid-Filled Transformers QED Switchboard
4001 5000 A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
600 V Secondary Draw-Out Switchgear LayoutInformation
POWER-DRY, POWER-CAST and UNI-CASTTransformers PZ III Switchgear . . . . . . . . . . . . . . . . . . . . .61
Liquid-Filled Transformers PZ III Switchgear . . . . . . . . . . .6
Table of Content s
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1
General Layout Information
Please read this page before attempting to use the inter-face drawings in this catalog! As with any engineeredproduct, substation standards do change from time to time.The substation layout standards shown on the following pagesare the latest that have been produced by the Square DCompany, and are current as of the date of publication. Whenin doubt about any standard shown, please contact your localfield sales office. Please note that the dimensions shown hereare not for construction.
The interface drawings begin on Page 29.
All interfaces are shown with the primary or secondary equip-ment covered by that particular layout in solid lines, and thetransformer is shown in dotted lines. Please note dimensionsnoted as min or minimum, which denote the minimum pos-sible dimension of a piece of equipment and requires furtherclarification on a case-by-case basis either from the trans-former tables in this catalog or individual equipment dimen-sional information in another catalog. Also, reference pointsmarked as CL (short for centerline), can either represent thecenterline of the actual electrical connection between the
transformer and the piece of equipment under consideration(as is often the case in indoor units) or can represent the center-line of the hole pattern for the bolts which will hold the twopieces of equipment together(as is often the case withoutdoor units). In either case, for the purposes of this catalogthese serve only as convenient points of reference. Primaryinterfaces are drawn with the primary equipment on the left,and secondary interfaces are drawn with the secondary equip-ment on the right.
The layout standards in this catalog are covered in this order:primary interfaces are shown first, transformer dimensionalinformation is shown next, and secondary interfaces are shownlast. It is therefore recommended that the following procedurebe used for a layout:
1. Knowing the primary equipment type, its voltage class(either 600 V, 5 kV, 15 kV, 24 kV or 34 kV) and the transformertype, find the appropriate primary equipment-to-trans-former interface, noting the overlap, if any, between the frontof the primary equipment and the front of the transformer.Please read all of the footnotes! They provide valuableinformation and are necessary because in manyinstances a substantial amount of information is incor-porated into one interface drawing.
2. Find the transformer dimensional information for the transformer in question. Please be sure that the dimensionsshown can be applied. The footnotes give a substantiaamount of information about situations in which the dimensions shown do not apply. When in doubt, please contacyour local field sales office about transformer dimensions.
3. The offset, if any, between the rear of the transformer andthe rear of the primary equipment can now be determined
4. Knowing the secondary equipment type and its voltageclass (5 kV or 600 V), find the transformer-to-secondaryinterface for the secondary equipment in question. For QEDswitchboards and POWER-ZONE III Low-Voltageswitchgear, please note whether the secondary full-loadcurrent is above or below 4000 A. The overlap, if anybetween the transformer front and the secondary equipment front can now be determined, as well as any reaoverlap. Please note that because of the complex nature oQED switchboards and POWER-ZONE III low-voltageswitchgear, these types of equipment should be laid ouusing the appropriate layout manual or Quote-to-Cash
product selector prior to substation layout. Please contacyour local field sales office for details on this process.
5. The substation layout is now complete. Facing the front othe substation, the primary equipment is on the left, and thesecondary equipment is on the right. If the opposite orientation is desired, the layout may be mirror-imaged with noloss of accuracy.
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General Information
Secondary Unit Substation
kVA ratings: 225-5000 kVA (higher ratings available)
Receives power up to 34,500 volts
Transforms to secondary voltages of 1000 volts and below
Distributes lower voltages to load areas
Indoor or outdoor construction
Primary Unit Substation
kVA ratings: 225-5000 kVA (higher ratings available)
Receives power up to 34,500 volts
Transforms to secondary voltages from 2400 volts to 5000volts
Indoor or outdoor construction
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General Information
General
The unit substation is a vital piece of equipment to be consid-ered when planning industrial, commercial, and institutionalelectrical system demands. Square D Company can provide aunit substation to receive up to 34,500 volts, transform this to
a lower utilization voltage, and control its distribution to nearbyload areas. Square D Company is a single source supplier ofboth primary and secondary unit substations.
Square D considers the unit substation as a single product thatis designed, coordinated, assembled, and tested at differentmanufacturing locations as multiple self-enclosed pieces ofequipment intended for connection at the jobsite. Various com-binations of incoming sections, t ransformer sections, and dis-tribution sections make possible a variety of designs (See unitsubstation selection table on this page).
Both Square D Companys primary unit substations and sec-ondary unit substations are designed, manufactured, andtested in accordance with ANSI C37.121-1989 and otherapplicable ANSI standards, and the applicable standards ofNEMA, UL, and IEEE.
When designing a unit substation, refer to the typical arrange-ments shown in Section 10 of ANSI C37.121-1989. It is alsoimportant to consider the environmental conditions, systemconditions, installation conditions, and load requirements asoutlined in ANSI C37.121-1989.
A unit substation offers the following operational and econom-ical advantages:
SavingsMedium voltage power is purchased at a lower rate than lowvoltage power can be purchased. Transformation to the utiliza-tion voltage at the load center replaces long, high current lowvoltage feeder circuits with less expensive primary cable in thedistribution system.
Better System PerformancePrimary voltage distribution systems feeding load center trans-formers will minimize system voltage drop and improve voltageregulation. Unit substations also divide the electrical systeminto independent load areas, which isolates each area from therest of the system.
SafetyLive parts of all electrical devices are completely enclosed in agrounded steel enclosure. For separate accessibility, internalsteel barriers isolate the incoming line, transformer, and lowvoltage distribution sections from each other. All equipment isdesigned and built in accordance with the latest NEMA andANSI standards. Some components of the unit substation areUL Listed.
Ease of InstallationThe equipment is divided into factory-coordinated shippingsections for ease of handling at the jobsite. Hardware is pro-vided for the connections. Incoming and outgoing connectionsare accessible for ease of installation.
Ease of ExpansionNew unit substations are easily added to primary voltage distribution systems with little effect on the existing equipmentAdditional incoming line or low voltage distribution sectionscan be added to an existing unit substation.
MaintenanceThe equipment consists of components designed for minimummaintenance. Refer to operation and maintenance manuals foeach section.
Seismic CalculationsSeismic calculations are available for most Square D substa-tion equipment to show that when anchored as recommendedthey will remain anchored during a seismic event. All seismiccalculations are made per the Uniform Building Code. For QEDSwitchboards, seismic calculations are not available, but QEDSwitchboards have been tested and are seismically qualifiedup to seismic zone 4 when anchored as recommended (seeQED switchboard catalog, class 2742 for details).
Manufacturers ResponsibilitiesUnit substations are engineered and manufactured by Square DCompany. A single warranty covers the entire unit substationSquare D Company also has a field services division which isavailable for start-up service along with other services.
Unit Substation Selection Tables
Equipment typeSPECRight
Catalog ClassaSection
Primary Section
Metal-clad switchgear 16350-1 6055
HVL Metal enclosed load interrupter switch 16361-1 6040
VISI/VAC Metal enclosed vacuum loadinterrupter switchgear 16361-2 6046
Air terminal chamber 16322-1 SeeTransformer
QED2 Switchboards 16426-1 2742
Transformer Section
VPI conventional power-dry 16322-1 7420
Power-cast cast resin(Primary and secondary coils) 16322-1 7310
Uni-cast cast resin primary withVPI secondary coils 16322-1 7320
Liquid filled Oil Silicon R-Temp 16322-1 7240
Busway
I-Line/I-Line II 16466-1 5600
Power-Zone Metal-Enclosed 16466-2 6090
a See specific catalog class for individual equipment accessories.
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General Information
Unit Substation Selection Tables (continued)
Secondary Section
Equipment typeSPECRight
Catalog ClassaSection
Metal-clad switchgear 16350-1 6055
HVL Metal enclosed loadinterrupter switchgear 16361-1 6040
VISI/VAC Metal enclosed vacuum loadinterrupter switchgear 16361-2 6046
Air terminal chamber 16322-1 SeeTransformer
QED2, 3, 4 low voltage switchboards 16426-1 2742, 2743,2744
PZIII LVDO switchgear 16350-2 6035
Model 6 motor control center 16482-1 8998
Medium voltage motor control center (8198) 16352-1 8198
a See specific catalog class for individual equipment accessories.
SpecificationsSquare D Company offers specifications for a major portion of
its products on computer disks in a program called SPECRight.Contact your local Square D Company sales office to inquireabout this information. The column titled SPECRight Sectionfound in the table identified as the Unit Substation SelectionTable references the section in SPECRight to pull the specifi-cations for each major component in a unit substation.
Standard Product Information
Paint: ANSI 49
Enclosure Type: Indoor - NEMA Type 1Outdoor , non-walk-in - NEMA Type 3RPower Zone Center (Walk-in House)
Connections: High Voltage Windings - DeltaLow Voltage Windings - Delta or Wye
Common 34.5 kV, 24.9 kV, 13.8 kV, 13.2 kV, 12.47 kV,Primary Voltages: 7.2 kV, 4.8 kV, 4.16 kV, 2.4 kV, 480 V
Common 4.8 kV, 4.16 kV, 4.16Y/2.4 kV, 2.4 kV,Secondary Voltages: 600 V, 480 V, 480Y/277 V, 208Y/120 V
Frequency Rating: 60 Hz
Note: For additional ratings and application data, refer to thecatalog sections referenced in the Unit Substation SelectionTable on Page 1.
Power-Flow Nameplate
Power-Flow Nameplates are available showing electrical flow
through a one line diagram.
An 11x17 (max. size) power-flow nameplate is a replacementfor mimic bus on which users usually require the use of paint,tape, or plastic strips. The nameplate consists of a white back-ground with a b lack core for the lettering and one line. If the cus-tomer does require mimic bus, the options are paint or plasticstrips.
M
CustomerGround
#2BKVCable
PerPhase
M
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Major Components General Information
Metal-Enclosed, Type HVL, Medium VoltageLoad Interrupter Switchgear
General Description
Primary and secondary equipment
UL Listed (if required; restrictions apply)
2.4 to 38 kV
600 and 1200 amperes continuous current
Unfused/fused
Current limiting/boric acid fuses
FUSELOGIC blown fuse indication(can also coordinate with shunt trip option for auto-matic shunt trip)
Shunt trip
Indoor and outdoor weatherproof enclosures
Single switch bay incoming section
Duplex arrangement available
Line selector arrangement available
Utility/customer metering bay available
Multiple switch bays for distribution sections
Secondary designed for future additions
For further information, see Square D Catalog Class 6040.
Fusible Interrupter Switch 5 and 15 kV Single Bay Section
NEMA Type 115 kV Indoor Unit
NEMA Type 3R15 kV Outdoor Unit with outer door opened
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Major Components General Information
General Description
Primary and secondary equipment
No external arcing current interruption within vacuuminterrupters
Automaticvisible circuit isolation
Long life 2500 full-load interruptions
Shunt-trip mechanism
Shunt-close mechanism
Motor operator standard for remote operation
Protective relaying capability (phase overcurrent, groundfault, phase fault, phase failure, undervoltage, etc.)
Requires no more floor space than conventional metal-
enclosed air switches Retrofit opportunities with existing load interrupter
switchgear
Secondary designed for future addition
Indoor and outdoor enclosures
See Class 6046 for further information.
Metal-Enclosed VISI/VAC, Medium VoltageCircuit Interrupter Switchgear
(Shown here with door open) (Door closed)
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Major Components General Information
General Description
Primary and secondary equipment
VR Circuit Breakers
5 and 15 kV
1200-3000 amperes
250-1000 MVA interrupting capacity
60 and 95 kV BIL
Indoor and outdoor enclosures
Removable circuit breaker
Fully compartmentalized construction
Grounded metal barriers
Automatic shutters
Insulated bus
Mechanical interlocks
Disconnect type voltage transformers-CPT and VTs
Low voltage instrument/ control compartment isolatedfrom primary voltage area
Protective relaying and metering
See brochure 6055BR9402 for further information.
MASTERCLAD Metal-Clad Switchgear
Typical NEMA Type 1 Switchgear Assembly
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Major Components General Information
POWER-ZONEIII Low Voltage DrawoutSwitchgear
General Description Low Voltage ANSI rated switchgear meets ANSI
C37.20.1, ANSI 37.51, NEMA SG-5.
Individually mounted, ANSI rated, low voltage, power DS(not fusible) and DSL (fusible) circuit breakers. Breakersmeet ANSI C37.13, ANSI C37.16, ANSI C37.50, NEMASG-3.
Available breakers:DS, DSL-206, DS-206H, DS-206E 800 A FrameDS, DSL-416, DS-416H 1600 A FrameDS-420 2000 A FrameDS, DSL-632 3200 A FrameDS, DSL-840 4000 A FrameDS-850 (forced-air cooled) 5000 A Frame
Microprocessor trip device enables the user to attainoptimum system selectivity and coordination. Digitrip510 standard, POWERLOGIC Digitrip 810D available.
Breakers are 100% rated, two-step stored energy circuitbreakers
Use as main or feeder devices
Copper bus systems up to 5000 A
Integral ground fault protection
Key interlocking Compartmentalized construction per ANSI C37.20.1 Optional circuit breaker lifting device mounted on the
switchgear
Indoor or outdoor construction. Outdoor constructionuses POWER-ZONE center enclosure.
Front and rear accessibility
Rear access required for loadside cable connections
UL Labeled (optional). UL 1558 for structure, UL 1066 forDS circuit breakers
Optional BreakerLifting Device
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QED POWER-STYLESwitchboards
Incoming Primary Section
General Description
Used as incoming section of 600 volt secondary unisubstation (POWER-DRY transformer only)
Available up to 5000 amperes
Fixed or Drawout construction
Main devices:Molded case circuit breakers-M, N, and P frames(2500 A max.)Fusible switch - BOLT-LOC (4000 A max.)Stored Energy Electronic trip circuit breakers-SE (4000Amax.)Masterpact (5000 A max.)
Ground fault protection and metering available
Indoor or outdoor construction
Front and rear accessibility
Incoming cable terminations available
UL Labeled
QED Secondary Mains
General Description Used as the secondary main device or six subdivision
mains up to 4000 A
Available up to 5000 amperes
Fixed or Drawout construction
Main devices:Molded case circuit breakers-M, N, and P frames(2500 A max.)Fusible switch-BOLT-LOC (4000 A max.)Electronic t rip circuit breakers-SE (4000 A max.)Masterpact (5000 A max.)
Ground fault protection and metering available
Indoor or outdoor construction
Top or bottom feed Front and rear accessibility
UL Labeled
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Major Components General Information
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Major Components General Information
QED Distribution Section
General Description Used as distribution sections in conjunction with QED
main devices
Available in:I-LINE distribution section-group mounted I-LINE circuitbreakersQMB distribution section-group mounted QMB/QMJswitches
3000 A maximum vertical bus
5000 A maximum main bus
80% or 100% rated circuit breakers available
Integral Zone Selective Interlocking
Ground Fault protection and metering available Single or Double row construction
Indoor or outdoor construction for I-LINE panels
Copper or aluminum bus available
Front and rear accessibility
UL Labeled
QMB Distribution Section
I-LINE Distribution Section 63" panel height for 2000 A vertical bus
72" panel height for 3000 A vertical bus
54" maximum single-row breaker mounting space
117" maximum double-row circuit breaker mountingspace for 2000A vertical bus
112.5" maximum double-row circuit breaker mountingheight for 3000A vertical bus
See QED catalog (class 2742) for circuit breaker mount-ing restrictions and panel widths
QMB/ QMJ Distribution Section 3000 A maximum vertical bus rating
72" maximum QMB/QMJ switch mounting space
Switches up to 400 A mount in 36" wide section
Switches 400 A-1200 A mount in 42" wide section
I-LINE Distribution Section
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POWER-STYLE Switchboards
QED-3 Distribution Sections
QED-3 Distribution Sections with QED Main
General Description For use with QED Main Section
Individually mounted feeders to 1200 A
3000 A maximum vertical bus ratings
5000 A maximum main bus
80% or 100% rated circuit breakers
Key interlocking available Integral zone selective interlocking available
Ground fault protection and metering available
Compartmentalized construction
Each 24" (610 mm) section has four 18" (457 mm) com-partments for mounting c ircuit breakers
Indoor or outdoor construction
Copper or aluminum bus available
Rear access required for loadside cable connections
UL Labeled
See QED-3 catalog (class 2743) for circuit breakermounting restrictions.
QED-4 Distribution Sections
General Description For use with QED main section
Individually mounted feeders to 2500 A (SE,NE, and NXdrawout c ircuit breakers)
4000 A maximum vertical bus ratings
5000 A maximum main bus 100% rated circuit breakers
Integral zone selective interlocking available
Ground fault protection and metering available
Key interlocking available Compartmentalized construction:
Barriers between the circuit breaker compartment andthe through-busBarriers between the through-bus compartment andthe lug compartment
Each 24" wide (610 mm) section has four 18" high com-partments for mounting c ircuit breakers
Optional circuit breaker lifting device mounted on theswitchboard
Indoor or outdoor construction Copper or aluminum bus available
Rear access required for loadside cable connections
UL Labeled
See QED-4 catalog (class 2744)
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Major Components General Information
Distribution with Drawout SE Circuit Breakers
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Major Components General Information
Dry Type Transformers
General Description
Ratings
Item Standard Optional
kVA Sizes 225-5000
Primary Voltage Classes 480 V to 26.4 kV
Secondary Voltages 208Y/120, 240 Delta 480Y/277,600Y/347480 Delta, 600 Delta, 2400Y, 2400 Delta240Y/1394160Y, 4160 Delta
(Note: For specific combinations of kVA sizes with primary and secondaryvoltages, refer to the Medium Voltage Transformer Specification Guide.)
Basic Impulse Levels 2.4 kV-20 kV BIL 5.0 kV-30 kV BIL 60 kV BIL
15.0 kV-60 kV BIL 95 kV BIL25.0 kV-125 kV BIL
Winding Temperature Rise 150C 115C, 80C
Impedance 5.75% for 500 kVA and Above Available uponrequest
Insulation System 220C
Sound Level Per NEMA ST20 Standard Lower levels
Conductor Material Aluminum Copper
Forced Air Rating Increases kVA by 33 1/3%
Taps (2) 2 1/2% above and below Primary Voltage(2400 V and above)
Accessories Lightning Arresters (intermediate or station class require
air terminal chamber or must be mounted in switchgearsection)
Provisions for future forced air (FFA)
Forced air cooling (FA)
Electronic temperature indicators
Air terminal chambers (ATC) on primary or secondary Strip heaters
Key interlock
Indoor or outdoor enclosure
TENV enclosures
UL Listing
Special Applications UL Listed K-rated units for non-linear loads
Special ambients or altitudes
Low sound levels
50 Hz requirements
Electrostatic shielding
Unusual Service Conditions - need to identify and advisefield sales or manufacturing plant
Damaging fumes or vapors, excessive abrasive or metal-lic dust, steam, salt spray, moisture or dripping water,corrosive atmosphere, or any other special conditions
Abnormal vibration or shock Unusual transportation or storage conditions
Unusual space limitations
Unusual operating duty, frequency of operation, poorwave form, unbalanced voltage, or special insulationrequirements
Seismic requirements
For additional information see Square D catalog section Class7420/7425.
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POWER CAST Transformers Vacuum CastResin Coils
General DescriptionRatings
Item Standard OptionalkVA Sizes 225-10000
Primary Voltage Classes 2.4 kV to 34.5 kV
Secondary Voltages 208Y/120, 480Y/277,480 Delta, 2.4 Delta 4.16Y, 4.16 Delta4.8 kV Delta
(Note: For specific combinations of kVA sizes with primary and secondary volt-ages, refer to the Medium Voltage Transformer Specification Guide.)
Basic Impulse Levels 2.4 kV-45 kV BIL 60 kV BIL5.0 kV-60 kV BIL 75 kV BIL
15.0 kV-95 kV BIL 110 kV BIL25.0 kV-125 kV BIL 150 kV BIL34.5 kV-150 kV BIL 200 kV BIL
Winding Temperature Rise 80C 115C
Impedance 5.75% 7.5% depend ing Availab le uponon HV, BIL, LV rat ings request
Insulation System 150C 185C
Sound Level Per NEMA ST20 Standard Lower levels
Conductor Material Copper
Forced Air Rating:500 - 750 kVA Increases kVA by 33 1/3%
1000 - 5000 kVA Increases kVA by 50%
Taps (2) 2 1/2% above and below Primary Voltage
Optional Accessories Lightning arresters (available with air terminal chamber
onlyotherwise these must be mounted in switchgearsection)
Provisions for future forced air (FFA)
Forced air cooling (FA) Electronic temperature indicators (Three Phase)
Air terminal chambers (ATC) on primary or secondary
Key interlocks
Indoor or outdoor enclosure
Special Applications Special ambients or altitudes
Low sound levels
50 Hz requirements
Electrostatic shielding
Unusual Service Conditions - need to identify and advisefield sales or manufacturing plant
Damaging fumes or vapors, excessive abrasive or metallic dust, steam, salt spray, moisture or dripping watercorrosive atmosphere, or any other special conditions
Abnormal vibration or shock Unusual transportation or storage conditions
Unusual space limitations
Unusual operating duty, frequency of operation, poowave form, unbalanced voltage, or special insulationrequirements
Seismic requirements
For additional information see Square D catalog section Class7310.
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Major Components General Information
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UNI-CAST Transformers Primary Coil Vacuum Cast Resin; Secondary Coil VPI
General DescriptionRatings
Item Standard OptionalkVA Sizes 500-10,000
Primary Voltage Classes 2.4 kV to 15 kV
Secondary Voltages 208Y/120, 480Y/277,480 Delta, 240 Delta
(Note: For specific combinations of kVA sizes with primary and secondaryvoltages, refer to the Medium Voltage Transformer Specification Guide.)
Basic Impulse Levels 2.4 kV-45 kV BIL5.0 kV-60 kV BIL Consult Factory
15.0 kV-95 kV BIL
Winding Temperature Rise 100C 80C
Impedance 5.75% 7.5% depending upon Available uponKVA, HV BIL and LV rating request
Insulation System 185C
Sound Level Per NEMA ST20 Standard Lower levels
Conductor Material Aluminum Copper
Forced Air Rating Increases kVA by 33 1/3%
Taps (2) 2 1/2% above and below Primary Voltage
Optional Accessories Lightning arresters (available with air terminal chamber
onlyotherwise these must be mounted in theswitchgear section)
Provisions for future forced air (FFA)
Forced air cooling (FA)
Electronic temperature indicators (Single Phase or ThreePhase)
Air terminal chambers (ATC) on primary or secondary
Key interlocks
Indoor or outdoor enclosure
Special Applications Special ambients or altitudes
Low sound levels
50 Hz requirements
Electrostatic shielding
Unusual Service Conditions - need to identify and advisefield sales or manufacturing plant
Damaging fumes or vapors, excessive abrasive or metal-lic dust, steam salt spray, moisture or dripping water, cor-rosive atmosphere, or any other special conditions
Abnormal vibration or shock Unusual transportation or storage conditions
Unusual space limitations
Unusual operating duty, frequency of operation, poorwave form, unbalanced voltage, or special insulationrequirements
Seismic requirements
14
Major Components General Information
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Major Components General Information
Liquid-filled Transformers
General DescriptionRatings
Item Standard Optional
kVA Sizes 225-10000
Primary Voltage Classes2.5 kV, 5 kV 15 kV, 25 kV, 34.5 kV
208Y/120 500-1500 kVA Secondary Voltages 480Y/277, 480 Delta 500-3750 kVA
2.4 kV, 4.16 kV, 4.8 kV 225-10000 kVA
(Note: For specific combinations of kVA sizes with primary and secondary volt-ages, refer to the Medium Voltage Transformer Specification Guide.)
2.5 kV- 45 kV BIL 60 kV BIL5.0 kV- 60 kV BIL 75 kV BIL
Basic Impulse 15.0 kV- 95 kV BIL 110 kV BILLevels 25.0 kV-125 kV BIL 150 kV BIL
34.5 kV-150 kV BIL 200 kV BIL
WindingTemperature Rise 65C 55/65C
Coolant Mineral oil Silicone,RTEmp
Impedance 4.0%-8.0% depending on kVA and LV ratings
Sound Level Per NEMA TR-1 Standard Lower levels
Conductor Material Aluminum/Copper (Sq D Option) Copper
Forced Air Rating: Increases kVA by 15% 225-2000 kVA Increases kVA by 25% 2500-10000 kVA
2-2 1/2% above and below 4-2 1/2% fullTaps primary voltage capacity
primary voltage
Standard Features Deenergized tap changer, padlockable
One inch upper filling plug and filter press connection
One inch drain valve with sampler
Dial type thermometer without alarm contacts Liquid level gauge without alarm contacts
Pressure/vacuum gauge, with bleeder connection,without alarm contacts
Provisions for jacking and lifting
Pressure relief valve
Optional Accessories Alarm contacts for accessory gauges
Sudden pressure relay (with or without seal-in relay)
Key interlock on tap changers
Provisions for mounting grounding resistors
Instrument transformers (low voltage air terminalchamber required)
Surge arresters (high voltage air terminal chamberrequired-otherwise these must be mounted inswitchgear section)
Provisions for future forced air (FFA)
Forced air cooling (FA)
Air terminal chambers on primary or secondary
Special Applications Special ambients or altitudes
50 Hz requirements
Unusual Service Conditions - need to identify and advise
field sales or manufacturing plant Damaging fumes or vapors, excessive abrasive or metallic dust, steam, salt spray, moisture or dripping watercorrosive atmosphere, or any other special conditions
Abnormal vibration or shock
Unusual transportation or storage conditions
Unusual space limitations
For additional information, see Square D catalog section Class7420.
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Major Components General Information
Model 5/6 Motor Control Centers
Can be utilized on substation secondary with QEDswitchboard main section
For system voltages to 600 V
Horizontal main bus and vertical distribution bus andwireways standard
600 A, 800 A, 1200 A, 1600 A, or 2000 A main bus rating
NEMA Type 1, 1 Gasketed
Main lugs 600 A - 2000 A
Main Circuit Breaker 110 A - 2000 A (high interruptingcircuit breakers standard)
Main Fusible Switch 200 A - 2000 A (Class R or L fusesstandard
NEMA wiring Classes 1 and 2, Types A, B, and Cavailable
Full-Voltage Non-Reversing, Full Voltage Reversing, TwoSpeed and Reduced-Voltage Autotransformer combina-tion starter units
Branch Feeder Circuit Breakers 15 A-1200 A (FA, KA, LA,MA, PA frames)
Fusible Switch feeder units 30 A -1200 A (class H, R orL fuse clips depending upon current rating)
Empty mounting units, equipped spaces, distributiontransformers and NQOD and NEHB panelboards available
Model 5 Standard Features
Al Power Bus
Steel Vertical Ground Bus
Any of the structural features from the Model 6 StandardFeatures List may be purchased A la Carte
Model 6 Standard Features
Cu Power Bus
Cu Vertical Ground Bus
Vertical Wireway Barrier
Bus Barrier Closing Shutters
White Unit Interiors
MCC Buckets have easy-removal feature
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Major Components Information
Busway Systems
I-LINE/I-LINE II Busway
I-LINEplug-in available from 225 A-600 A with aluminumor copper conductors
I-LINEII plug-in and feeder styles available 800 A-4000Awith aluminum conductors, to 5000 A with copper con-ductors
Available up to 600 V
3 and 4-pole full neutral configuration
Sandwich construction to provide superior voltage dropcharacteristics
Totally enclosed housing
Compact size
Durable electro-deposition epoxy paint finish Bus bars insulated using class B rated (130C vendor
certified) materials
Plated Bus bars
Dielectric testing 7000 Vdc standard
One bolt joints with VISI-TITEtorque-indicating bolts(clamping force of over 4000 lbs.) for ratings less than2000 A. For ratings higher than 2000 A, two or three boltsare used.
EZ JOINT PACKremovable single bolt joint packageavailable (with VISI-TITEtorque-indicating bolts)
I-LINEII uses one set of universal tie channels, speedinginstallation
I-LINEII includes internal fire barriers
Ratings of 200,000 RMS Symmetrical available for4000 A and 5000 A feeder busway
Outdoor busway available
Universal fittings for maximum layout flexibility
I-LINEII Busway includes integral (50%) ground bus
100 A Plug-In Busway
Totally enclosed plug-in busway
100 A full load rating
3 phase, 4W 480 V or 3 phase, 3W 600 V
Round, electrical grade aluminum or copper conductors
Optional 50% ground bus
Molded phenolic insulators between bus bars
Short-circuit ratings up to 14,000 A symmetrical
High-pressure spring-type connectors at each joint
Wrap-around type hangers (UL Listed in edgewismounting position with 10' hanger spacing) or C clamp(UL Listed in flatwise mounting position with buswayhung on 5' centers) hangers available
POWER-ZONEMetal-Enclosed Busway Available for indoor or outdoor use
Custom designed and manufactured
Available in the following configurations
Voltage Class Continuous Current Momentary KA ASYM
600 V 1200-4000 A 75, 100, 125
5 and 15 kv 1200-5000 A 40
Designed according to ANSI C37.23
Can be supplied with full round edge plated copper oplated aluminum bus bars
Insulation for the 5 kV-38 kV bus is fluidized bed epoxrated at 130C. 600 V bus bars are not jacketed
5 and 15 kV shipping split bus joints are insulated withremovable boots
Bus Supports for 600 V systems are fiberglass. 5 and15 kV supports are molded using a UL Listed glass reinforced polyester. 38 kV supports are porcelain.
Aluminum housing is standard
Painted or stainles steel available as optional
Strip heaters are provided on outdoor construction
Structural supports are available
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Special Applications and Products
Type 36 Compact Sectional Unit Substation
General DescriptionCompact sectional load center unit substations permit easyhandling through existing doors and hallways. They can beinstalled in locations where physical space limitations will notpermit the installation of a conventional load center unit sub-station. Besides having less depth, the compact designrequires front access only. The transformers rectangular barrelwound core and coil and enclosure design requires no ventila-tion from the rear (ventilated rear panels are provided).
Depth of unit substation 36" (Max.)
Indoor enclosure ONLY
ANSI 49 paint
Requires front access only
Incoming Primary Load Interrupter Switchgear - HVL UL Listed (If Required)
600 A Switch
Blown Fuse Indication
Cable connection to transformer
Keylock optional
Unfused or Current-Limiting Fuses Only
Shunt Trip
Two cables per phase maximum
Distribution class surge arresters (optional)
No instrument transformers or metering
12" top pullbox required (top or bottom entry)
VPI Power-Dry Transformer RatingsItem Standard Optional
kVA Sizes 225-750 Primary Voltage Classes 600 V to 15.0 kV
Secondary Voltages 208Y/120, 480Y/277,480 Delta,600 V Delta -10 kV BIL
Basic Impulse Levels 5.0 kV-30 kV BIL 15.0 kV-60 kV BIL
Winding Temperature Rise 150C 115C (to 750 kVA)80C (to 500 kVA)
UL Listed
225 kVA-750 kVA(750 kVA at 150C rise only)
Secondary Main and Distribution Sections - QED-2POWER-STYLE Switchboard
Main Section
Fixed mounted main device available up to 2500amperes
Main devices:Molded case circuit breakers - M, N, and P framesFusible switch - BOLT-LOCStored-energy electronic trip c ircuit breakers - SE
Ground fault protection and metering available
Top or bottom feed
UL Labeled
Keylock optional
Distribution Section
Available in:
I-LINE distribution section - group mounted I-LINEcircuit breakersQMB distribution section - group mounted QMB/QMJswitches
80% or 100% rated circuit breakers
Single or double row construction for I-LINE circuitbreakers
Copper or aluminum bus
UL Labeled
Provisions for future extension
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Special Applications and Products
Model III POWER-ZONE
Package Unit Substation
General Application Data
Model III POWER-ZONE package unit substations incorpo-rateinto one pre-assembled, unitized modulean HVLswitch, dry-type transformer and molded-case circuit breakerdistribution section. All components are manufactured bySquare D. The complete package unit substation is engineered
and tested as one integral unit by Square D.The Model III is only 36" (914 mm) deep and 85" (2159 mm)high, so it will pass through most existing doorways withoutstructural renovation to the building in which it is installed. Totalweight is less than 8,000 pounds (3629 kg) and the footprintoccupies less than 22 square feet (2.04 m2) of floorspace, for afloor-loading of less than 365 lb./sq. ft . (1782 kg/m2).
The air intake is located at the front bottom; the exhaust is ontop of the transformer section, so the unit can be installedagainst a wall or in a corner without alteration or derating.
Model III POWER-ZONE package unit substations are ideal fornew installations in existing buildings as well as for spot zonedistribution in new construction.
Substations are normally shipped as two units, split betweenthe incoming line section and the transformer/low voltage dis-tribution sections. Upon request, they can be provided in onesection on a common base.
Model III POWER-ZONE package unit substations are avail-able in sizes from 75 kVA through 500 kVA with three phaseprimary voltages of 2400 volts through 13,800 volts. Whenequipped with fan cooling, ratings as high as 667 kVA are avail-able, AA/FA. Secondary voltages of 600 V delta, 480 V delta,480Y/227, 208Y/120 and 240 V delta are available. The trans-
former is built with 220C insulation. 150C rise is availablethrough 500 kVA. 115C and 80C rise are available up to300 kVA. ANSI 49 or ANSI 61 paint is available.
The secondary circuit breaker distribution section is equippedwith an I-LINE distribution panelboard which accepts the
time-tested and widely acclaimed plug-on I-LINE family omolded case circuit breakers. Branch circuit breakers as smalas 15 A single pole FY or FA frame with 1.5" (38 mm) mountingheight, to as large as 1200 A NA frame 3-pole breakers with 15inches (381 mm) mounting height may be installed. ME/NEframe electronic trip breakers and I-LIMITER high interruptingcapacity current limiting circuit breakers may also be used. Thissection provides 81" (2057 mm) of circuit breaker mountingheight.
Model III substations allow faster and easier installations. Theicompact design allows a greater choice of installation locations. Package substations provide lower cost systemsthrough:
Service Continuity Substations located at each load
area isolate outages and allow faster trouble-shooting. Expansion Substations divide a system into isolatedsections which are unaffected by the addition of newload areas.
Efficient Performance Shorter secondary feederslower power loss and provide better voltage regulation.
Lower Power Cost Power is purchased at loweprimary rates.
Lower Equipment Costs High voltage cable is lessexpensive than high-current, low voltage feeder circuitsSmaller, less expensive molded case breakers offset theextra transformer cost.
For additional information including layouts, see Bulletin D1-NClass 6010/02, or contact Square D/Sorgel in Milwaukee.
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Typical Key Interlock Schemes
Introduction
Key interlocks are an integral part of many unit substations.Square D Company offers completely coordinated key inter-lock systems. For convenience, 14 commonly used key inter-lock schemes are described in the following pages. If one or
more of the key interlock schemes shown is to be included witha Square D unit substation, please mention the method numberwhen the order is placed. Other key interlock schemes areavailable please contact your local Square D field sales office.
Method 1.
Function: To prevent the operation of disconnect switch Awhen breaker B is closed.
To prevent the opening of the fuse compartment door when thedisconnect switch A is closed.
The breaker, fuse compartment door and disconnect switchare shown in closed positions. Key A-1 is held in breaker inter-lock and key A-2 is held in disconnect interlock.
To service the breaker:
1. Open the breaker.
2. Turn key A-1 in L-O interlock on breaker to lock breakeropen. Key A-1 is now free.
3. Insert key A-1 in L-O-C interlock on disconnecting switchand turn to unlock. Key A-1 is now held.
4. Open disconnect.
5. Turn key A-1 in L-O-C interlock on disconnect switch tolock open. Key A-1 is now free.
6. Return key A-1 to breaker interlock and unlock for oper-
ation of the breaker during servicing.Reverse the sequence to restore service.
To open the fuse compartment door:
1. Proceed from operations 1 through 4 above.
2. Turn key A-2 in L-O interlock on the disconnect switch tolock open. The key A-2 is now free.
3. Insert the key A-2 in L-C interlock on the fuse compart-
ment door and turn to unlock. The key A-2 is now held.4. Open the fuse compartment door.
Reverse the sequence to restore service.
Method 2.
Function: To prevent the operation of disconnect switch Awhen breakers B, C, D and E are closed. (Breakers may beopened in any sequence.)
Disconnect A and breakers B, C, D and E are shown in theclosed position. The key A-1 is held in Transfer interlock. KeysA-2, A-3, A-4, and A-5 are held in the interlocks on Breaker B,C, D, and E.
1. Open breakers B, C, D and E.
2. Turn the key in L-O interlock on each Breaker B, C, D andE to lock the breakers open. The keys A-2, A-3, A-4, A-5are now free.
3. Insert keys A-2, A-3, A-4 and A-5 in the transfer interlock.
4. Turn key A-1 in the Transfer interlock. Key A-1 is now free.(Keys A-2, A-3, A-4 and A-5 are now held.)
5. Insert key A-1 in L-O-C interlock on disconnect A and turnto unlock. Key A-1 is now held.
6. Open disconnect A.
7. Turn key A-1 in L-O-C interlock on disconnect A to lockopen. Key A-1 is now free.
8. Insert key A-1 in Transfer interlock and turn. Key A-1 isnow held. Keys A-2, A-3, A-4 and A-5 are now free.
9. Return keys A-2, A-3, A-4 and A-5, as desired, to breaker
interlocks and unlock for operation during servicing.
Reverse the sequence to restore service.
L-O
A-2
L-C
L-O
A-1
LOC
E
A
E
E
EA 2
A 1
A 2
L-O
A
B
A 1
A 3
L-O
C
A 4
L-O
D
A 5
L-O
E
A-1
A-5
LOC
W
A-4W
A-3W
A-2W
E
T
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Method 3.
Function: To prevent the operation of disconnect switch Awhen breakers B, C, D and E are closed.
Note: Breakers must be opened in prearranged sequence.
(Electrical circuit is equivalent of Method 2.)Disconnect A and Breakers B, C, D and E are shown in theclosed positions. Key A-1 is held in the breaker B interlock. KeyA-2 is held in the breaker C interlock, key A-3 is held in thebreaker D interlock and key A-4 is held in the breaker E inter-lock. Key A-5 is held free in the breaker E interlock or is retainedby the supervisor.
1. Obtain key A-5 from supervisor.
2. Open breaker E.
3. Insert key A-5 in the L-O interlock on breaker E and turnKey A-5 to lock open. Key A-5 is now held. Key A-4 isnow free.
4. Open breaker D.
5. Insert key A-4 in L-O interlock on breaker D and turn keyA-3 to lock the breaker open. Key A-4 is now held. KeyA-3 is now free.
6. Open breaker C.
7. Insert key A-3 in L-O interlock on breaker C and turn keyA-2 to lock the breaker open. Key A-3 is now held. KeyA-2 is now free.
8. Open breaker B.
9. Insert key A-2 in L-O interlock on breaker B and turn keyA-1 to lock the breaker open. Key A-2 is now held. KeyA-1 is now free.
10. Insert key A-1 in L-O-C interlock on disconnect A and
turn to unlock. Key A-1 is now held.11. Open the disconnect.
12. Turn the key A-1 in L-O-C interlock on disconnect A tolock it open. Key A-1 is now free.
13. Insert key A-1 in L-O interlock on breaker B and turn itto unlock. Key A-1 is now held and key A-2 is free.
14. Breaker A may now be operated for servicing.
15. Insert key A-2 in L-O interlock on breaker C and turn itto unlock. Key A-2 is now held, and key A-3 is free.
16. Breaker C may now be operated for servicing.
17. Insert key A-3 in L-O interlock on breaker D and turn it
to unlock. Key A-3 is now held and key A-4 is free.18. Breaker D may now be operated for servicing.
19. Insert key A-4 in L-O interlock on breaker E and turn it tounlock. Key A-4 is now held and the supervisors keyA-5 is free.
20. Breaker E may now be operated for servicing.
Reverse the sequence to restore service.
Method 4.
Function: To prevent the paralleling of lines A and B.
Single load, fed from either source.
To prevent the operation of disconnect switches A and B whenthe breaker C is closed.
Breaker C and the d isconnect A are shown in the closed posi-tion. Disconnect B is shown in the open position. The key A-1is held in the breaker C interlock. The key A-2 is held in the dis-connect A, L-O interlock.
To service the breaker:
1. Open breaker C.
2. Turn key A-1 in the L-O interlock on the breaker to lock itopen. Key A-1 is now free.
3. Insert key A-1 in the L-O-C interlock on disconnect A andturn it to unlock. Key A-1 is now held.
4. Open disconnect switch A.
5. Turn key A-1 in the L-O-C interlock on disconnect A tolock it open. Key A-1 is now free.
6. Return key A-1 to the breaker interlock and unlock it foroperation of the breaker during servicing.
To transfer the load from line A to line B:
1. Open breaker C.
2. Turn key A-1 in the L-O interlock on the breaker to lockit open. Key A-1 is now free.
3. Insert key A-1 in the L-O-C interlock on disconnect Aand turn it to unlock. Key A-1 is now held.
4. Open disconnect switch A.
Typical Key Interlock Schemes
A 2
L-O
A 1
L-O
A-1
LOC
A-1
LOC
A-2
L-O
C
A
A
B
B
A-2
L-O
A
B
A-3
L-O
C
A-4
L-O
D
A-5
L-O
E
A 1 A 2 A 3 A 4
A 5
A-1
LOC
E
W
E
W
E
W
E
W
SupervisoryKey
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Typical Key Interlock Schemes
5. Turn key A-1 in the L-O-C interlock and key A-2 in L-Ointerlock on disconnect A to lock open. Keys A-1 andA-2 are now free.
6. Insert key A-1 in the L-O-C interlock on disconnect Band turn it to unlock. Key A-1 is now held.
7. Insert key A-2 in the L-O interlock on disconnect B andturn it to unlock. Key A-2 is now held.
8. Close disconnect switch B.
9. Turn key A-1 in the L-O-C interlock on disconnect B tolock it closed. Key A-1 is now free.
10. Insert key A-1 in the breaker interlock and turn it tounlock. The key A-1 is now held.
11. Close the breaker.
Reverse the sequence to restore service through line A.
Method 5.
Function: To prevent the paralleling of lines A and B.
Two loads, fed from either source (one tie-breaker).
To prevent the operation of disconnect switch D when breakerA is closed.
To prevent the operation of disconnect switch E when breakerB is closed.
The disconnect switches D and E and breakers A and B areclosed. Breaker A is closed to supply the load M. Breaker B isclosed to supply the load N. Tie-Breaker C is open. Keys A-1and A-2 are held in the interlock on breaker A. Keys A-1 andA-3 are held in the interlock on breaker B. The Tie-Breaker Ccannot be closed until either breaker A or B is locked open.
To transfer load N to breaker A, proceed as follows:
1. Open breaker B.
2. Turn key A-1 in L-O interlock on breaker B to lock it open.Keys A-1 and A-3 are now free.
3. Insert key A-1 in L-O interlock on tie-breaker C and turnit to unlock. Key A-1 is now held.
4. Close tie-breaker C.
Reverse the sequence to restore service through breaker B.Load M can be supplied through breaker B in a similar manner.
To service Breaker B, proceed as follows:
1. Open breaker B.
2. Turn key A-1 in the L-O interlock on breaker B to lock itopen. Keys A-1 and A-3 are now free.
3. Insert key A-3 in the L-O-C interlock on disconnect E andturn it to unlock. Key A-3 is now held.
4. Open disconnect E.
5. Turn key A-3 in the L-O-C interlock on disconnect E tolock it open. Key A-3 is now free.
6. Return key A-3 to the L-O interlock on breaker B andunlock it for operation of the breaker during servicing.
Reverse the sequence to restore service.
Breaker A can be serviced in a similar manner.
Method 6.
Function: To prevent paralleling of lines A and B.
Two loads, fed from either source (one tie-breaker).
To prevent the operation of disconnect switch D when breakerA is closed.
To prevent the operation of disconnect switch E when breakerB is closed.
To prevent the opening of the fuse compartment door when theassociated disconnects D or E and breakers A and B areclosed.
Disconnect switch D and breaker A are closed to supply loadM. Disconnect switch E and breaker B are closed to supplyload N. Tie-breaker C is open. Keys A-1 and A-2 are held in theinterlock on breaker A. Key A-3 is held in the L-O interlock ondisconnect D. Keys A-1 and A-4 are held in the interlock on the
breaker B. Key A-5 is held in the L-O interlock on the discon-nect E. The tie-breaker C cannot be closed until either breakerA or B is locked open.
A-2 A-4
LOC
A-3
A-2
L-O
A
D
A
A-1
L-O
C
L-O
A 1
A 2
A 3
L-O LOC
A 5
E
E
L-O
A 1
A 4
E
E
L-C
A-5
A-4
L-C
E
E
E
E
M
B
E
B
N
A-2
LOC
A-1
L-O
A-3
LOC
C
A B
A
D
B
E
L-O
A 1
A 2
L-O
A 1
A 3
E
E
E
E
M N
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To transfer load N to breaker A, proceed as follows:
1. Open breaker B.
2. Turn key A-1 in L-O interlock on breaker B to lock it open.Keys A-1 and A-4 are now free.
3. Insert key A-1 in L-O interlock on t ie-breaker C and turn
it to unlock. Key A-1 is now held.4. Close tie-breaker C.
Reverse the sequence to restore service through breaker B.Load M can be supplied through breaker B in a similar manner.
To service breaker B, proceed as follows:
1. Open breaker B.
2. Turn key A-1 in L-O interlock on breaker B to lock it open.Keys A-1 and A-4 are now free.
3. Insert key A-4 in the L-O-C interlock on disconnect E andturn it to unlock. Key A-4 is now held.
4. Open disconnect E.
5. Turn key A-4 in L-O-C interlock on disconnect E to lock itopen. Key A-4 is now free.
6. Return key A-4 to L-O interlock on breaker B and unlockit for operation of breaker during servicing.
Reverse the sequence to restore service. Breaker A can be ser-viced in a similar manner.
To enter the fuse compartment on line B, proceed as follows:
1. Open breaker B.
2. Turn key A-1 in L-O interlock on breaker B to lock it open.Keys A-1 and A-4 are now free.
3. Insert key A-4 in L-O-C interlock on disconnect E and turnto unlock. Key A-4 is now held.
4. Open disconnect E.
5. Turn key A-4 in L-O-C interlock on disconnect E to lock itopen. Key A-4 is now free.
6. Turn key A-5 in L-O interlock on disconnect E to lock itopen. Key A-5 is now free.
7. Insert keys A-4 and A-5 in L-C interlock on the fuse com-partment door and turn it to unlock. Keys A-4 and A-5 arenow held.
8. Open the fuse compartment door.
Reverse the sequence to restore service.
The fuse compartment on line A can be entered in a similarmanner.
Method 7.
Function: To prevent the paralleling of three power sourcesthrough a common tie bus not normally in service.
To permit the feeding of any load bus from a second power
source through the tie bus.
Breakers A, B, and C are normally c losed. Breakers D, E, and Fare normally open. Under normal conditions, key A-1 and A-5are held in breaker A interlock, keys A-2 and A-5 are held inbreaker B interlock and keys A-3 and A-5 are held in breaker Cinterlock.To transfer the load from line No. 1 to line No. 2 or lineNo. 3 through tie bus, proceed as follows:
1. Open breaker A.
2. Turn key A-1 in L-O interlock on breaker A to lock thebreaker open. Keys A-1 and A-5 are now free.
3. Insert key A-1 in L-O interlock on breaker D and turn tounlock. Key A-1 is now held.
4. Close breaker D.
5. Insert key A-5 in L-O interlock on either breaker E or F andturn to unlock. Key A-5 is now held.
6. Close breaker E or F (whichever is selected).
Reverse the sequence to restore load to line No. 1.
To transfer the load from lines No. 1 and No. 2 to line No. 3through tie bus, proceed as follows:
1. Close breaker D as per steps 1 to 4 above.
2. Open breaker B.
3. Turn key A-2 in L-O interlock on breaker B to lock thebreaker open. Keys A-2 and A-5 are now free.
4. Insert key A-2 in L-O interlock on breaker E and turn tounlock. Key A-2 is now held.
5. Close breaker E.
6. Insert one of the A-5 keys from either breaker A or B inL-O interlock on breaker F and turn to unlock. Key A-5 isnow held.
7. Close breaker F.
Reverse the sequence to restore load to lines No. 1 and No. 2
Method 8.Function: To prevent the paralleling of three power sourcesthrough a common tie bus not normally in service.
To permit the feeding of any load bus from a second powesource through the tie bus only when authorized by supervisor
To permit only one power source to supply all three load busesthrough the tie bus only when authorized by supervisor.
Typical Key Interlock Schemes
L-O
A 1
A 5
L-O
A-5
A-1
A E
E
D
Line 1
Load Bus
Tie Bus
L-O
A 2
A 5
L-O
A-5
A-2
B E
E
E
Line 2
L-O
A 3
A 5
L-O
A-5
A-3
C E
E
F
Line 3
-
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Typical Key Interlock Schemes
Breakers A, B, and C are normally closed. Breakers D, E and Fare normally open. Under normal conditions Key A-1 is held inbreaker A interlock, Key A-2 is held in breaker B interlock, andKey A-3 is held in breaker C interlock. Key A-5 is retained bythe supervisor.To transfer the load from line No. 1 to line No. 2 or lines No. 3through tie bus, proceed as follows:
1. Open breaker A.
2. Turn key A-1 in L-O interlock on breaker A to lock thebreaker open. Key A-1 is now free.
3. Insert key A-1 in L-O interlock on breaker D and turn tounlock. Key A-1 is now held.
4. Close breaker D.
5. Insert supervisors key A-5 (only one A-5 is available) in
L-O interlock on either breaker E or F and turn to unlock.Key A-5 is now held.
6. Close breaker E or F (whichever is selected).
Reverse sequence to restore the load to line No. 1.
To transfer the load from lines No. 1 and No. 2 to line No. 3through tie bus, proceed as follows:
1. Close breaker D as per steps 1 to 4 above.
2. Open breaker B.
3. Turn key A-2 in L-O interlock on breaker B to lock thebreaker open. Key A-2 is now free.
4. Insert key A-2 in L-O interlock on breaker E and turn tounlock. Key A-2 is now held.
5. Close breaker E.
6. Insert supervisors key A-5 in L-O interlock on breaker Fand turn key to unlock. Key A-5 is now held.
7. Close breaker F.
Reverse the sequence to restore the load to lines No. 1 andNo. 2.
Method 9.
Function: To prevent the paralleling of incoming primarysources, lines 1 and 2, through primary tie bus disconnect.
To prevent the operation (open or closed) of disconnects underload.
It permits one power source to supply both loads through tie bus.
Under normal conditions, breakers A and B are closed, discon-nects C and D are locked closed, and tie bus disconnect T islocked open. Keys A-1 are held in L-O interlock on breaker A andL-C interlock on tie bus disconnect T. Keys A-2 are held in L-Ointerlock on disconnects C and D. Keys A-3 are held in L-O inter-lock on breaker B and L-C interlock on tie bus disconnect T. KeysA-4 (free keys) are shown removably held in the L-C interlocks ondisconnects C and D.
To transfer load No. 1 from line 1 to line 2 through bus tie dis-connect T, proceed as follows:
1. Open breaker A.
2. Turn key A-1 in L-O interlock on breaker A to lock open.Key A-1 is now free.
3. Insert key A-1 in L-C interlock on disconnect C and turnto unlock. Keys A-1 and A-4 are now held.
4. Open disconnect C.
5. Turn key A-2 in L-O interlock on disconnect C to lockopen. Key A-2 is now free.
6. Insert keys A-2 and free key A-4 (from L-C interlock ondisconnect D) in L-O interlock on bus tie disconnect Tand turn to unlock. Keys A-2 and A-4 are now held.
7. Close bus tie disconnect T.
8. Turn key A-3 in L-C interlock on disconnect T to lockclosed. Keys A-1 and A-3 are now free.
9. Insert key A-1 in L-O interlock on breaker A and turn tounlock. Key A-1 is now held.
10. Close breaker A.
L-O
A-5
A-1
A
D
Line 1
Load Bus
Tie Bus
L-O
A-5
A-2
B
E
Line 2
L-O
A-5
A-3
C
F
Line 3
L-O
A 1
L-O
A 2
A 5
L-O
A 3
SupervisoryKey
L-C
A-1
A 4
L-C
A-3
A 4
L-C
A 1
A 3
A 2 E
E
E
E
L-O
A-2
A-4E
E
E
E
Line 1
Load 1
L-O
A 2
L-O
A 1
L-O
A 3
L-O
C D
A
Line 2
Load 2
B
T
-
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Typical Key Interlock Schemes
Reverse the sequence to restore load No. 1 to line 1.
To transfer load No. 2 from line 2 to line 1 through the bus tiedisconnect T, proceed in a similar manner.
Method 10.
Function: To prevent the paralleling of incoming primarysources, lines 1 and 2, through the primary tie bus disconnector the secondary tie bus breaker.
To prevent the operation (open or closed) of the disconnectsunder load.
It permits one power source to supply both loads through eitherthe primary or secondary tie bus.
Under normal conditions, breakers A and B are closed, breaker Cis locked open, disconnects D and E are locked closed, and tie dis-connect T is locked open. Keys A-1 are held in the L-O interlockon breaker A and the L-C interlock on primary tie bus disconnectT. Keys A-2 are held in the L-O interlocks on disconnects D and E.Keys A-3 are held in the L-O interlock on breaker B, and L-C inter-lock on primary tie bus disconnect T. Keys A-4 (free keys) areshown removably held in the L-C interlocks on disconnects D andE. Keys A-5 are held in the L-O interlocks on breakers A and B.
To transfer load No. 1 from line 1 to line 2 through primary bustie disconnect T:
1. Open breaker A.
2. Turn key A-1 in the L-O interlock on breaker A to lockopen. Keys A-1 and A-5 are now free.
3. Insert key A-1 and free key A-4 in the L-O interlock ondisconnect D and turn to unlock. Keys A-1 and A-4 arenow held.
4. Open disconnect D.
5. Turn key A-2 in L-O interlock on disconnect D to lockopen. Key A-2 is now free.
6. Insert key A-2 and free key A-4 (from the L-C interlockon disconnect E) in the L-O interlock on primary bus tiedisconnect T and turn to unlock. Keys A-2 and A-4 arenow held.
7. Close bus tie disconnect T.
8. Turn key A-3 in the L-C interlock on bus tie disconnect Tto lock closed. Keys A-1 and A-3 are now removable.
9. Insert Key A-1 in the L-O interlock on breaker A and turnto unlock. Key A-1 is now held.
10. Close breaker A.
Reverse this procedure to restore service to line 1.
Load No. 2 can be supplied from No. 1 through the primary bustie in a similar manner.
To transfer load No. 1 from line 1 to line 2 through secondary tiebreaker C:
1. Open breaker A.
2. Turn key A-1 in the L-O interlock on breaker A to lockopen. Keys A-1 and A-5 are now removable.
3. Insert key A-5 in the L-O interlock on tie breaker C andturn to unlock. Key A-5 is now held.
4. Cost tie breaker C.
Reverse this procedure to restore service on line 1.
Load No. 2 can be supplied from line No. 1 through the sec-ondary t ie breaker C in a similar manner.
Method 11.
L-O
A
C
A 1
B 1
E
E
E
A 2
L-C
A-3
L-C
B-3B 2
L-O
L-O
A 2
LOC
A-4
L O
T-1
B 2
L-O
B-4
LOC
Line 1
F
T
K
Load 1
B
D
G
Line 2
H
L
Load 2
L C
T 1
A 3
A 1
A 4
E
EL-O
A-1
A-2
E
EL-C
B-1
B-2
T 1
B 3
E
EL-C
E
EL-O
E
EL-O
B 1
B 4
E
EL-O
A-5
L-O
L-O
L-C
A C B
L-O
L-C L-O
A 1
A 5
L-O
A 3
A 5
E
E
E
E
Load 1 Load 2
A 1
A 3 A-2
A-4E
E
E
E
A 4A 2
L-O
A 2
A-1
L-C
A 4
A-3
E
E
E
E
Line 1
ED
Line 2
T
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Typical Key Interlock Schemes
Function: To prevent the paralleling of incoming primarysources, lines 1 and 2.
To prevent the operation (open or closed) of the disconnectsunder load. (Permits transformer primary disconnects (K & L) toopen and close the transformer magnetizing current.*)
Permits isolating breakers for servicing.
Permits one power source to supply both loads through tie bus.
Under normal conditions, breakers A, B, C, and D are closed, dis-connects E, F, G, H, K, and L are locked closed, and bus tie dis-connect T is locked open. Keys A-1 are held in the L-O interlockon breaker C, and the L-C interlock on bus tie disconnect T. KeysA-2 are held in the L-O interlocks on breaker A and disconnectE. Key A-3 is held in the L-O interlock on disconnect F. Key A-4is held in the L-O interlock on breaker C. Keys B-1 are held in theL-O interlock on breaker D, and the L-C interlock on bus tie dis-connect T. Keys B-2 are held in the L-O interlocks on breaker Band disconnect G. Key B-3 is held in the L-O interlock on dis-connect H. Key B-4 is held in the L-O interlock on breaker D. KeysT-1 are held in the L-O interlocks on disconnects F and H.
To transfer load No. 1 from line 1 to line 2 through bus tie dis-connect T:
1. Open breaker A.
2. Turn key A-2 in the L-O interlock on breaker A to lock thebreaker open. Key A-2 is now free.
3. Open breaker C.
4. Turn key A-4 in the L-O interlock breaker C to lock thebreaker open. Keys A-1 and A-4 are now free.
5. Insert key A-2 from the L-O interlock on breaker A and keyA-1 from the L-O interlock on breaker C, in the L-C inter-lock on disconnect F and turn to unlock. Keys A-1 and A-2 are now held.
6. Open disconnect F.
7. Turn key A-3 in the L-O interlock on disconnect F to lockopen. Keys A-3 and T-1 are now free.
8. Insert key T-1 in the L-O interlock on bus tie disconnectT and turn to unlock. Key T-1 is now held.
9. Close bus tie disconnect T.
10. Turn key B-1 in the L-C interlock on bus tie disconnectT to lock closed. Keys A-1 and B-1 are now free.
11. Insert key A-1 in the L-O interlock on breaker C and turnto unlock. Keys A-1 and A-4 are now held.
12. Close breaker C.
Reverse the sequence to restore load No. 1 to line 1.
To transfer load No. 2 from line 2 to line 1, proceed in a similar
manner.
To isolate breaker A for servicing:
1. Proceed from normal position with operations as in 1through 7 above.
2. Insert key A-3 in the L-C interlock on disconnect E andturn to unlock. Key A-3 is now held.
3. Open disconnect E.
4. Turn key A-2 in the L-O interlock on disconnect E to lockopen. Key A-3 is now free.
5. Return key A-2 to breaker A and unlock for operationduring servicing.
Reverse the sequence to restore service.
To isolate breaker B for servic ing, proceed in a similar manner.
To isolate breaker C for servicing, proceed as follows:
1. Open breaker C.
2. Turn key A-4 in the L-O interlock on breaker C to lockbreaker open. Keys A-1 and A-4 are now free.
3. Insert key A-4 in the L-O-C interlock on disconnect K andturn to unlock. Key A-4 is now held.
4. Open disconnect K.
5. Turn key A-4 in the L-O-C interlock on disconnect K tolock disconnect open. Key A-4 is now free.
6. Return key A-4 to breaker C and unlock for operationduring servicing.
Reverse the sequence to restore service.
To isolate breaker D for servicing, proceed in a similar manner.
*To prevent primary disconnects (K & L) from opening magne-tizing current only, additional interlocks should be provided fordisconnects K & L.
Method 12.
Function: To prevent paralleling lines A and B requires drop-ping load when shifting from one source to another.
To prevent closing both interrupter switch A and B at the sametime (permits both interrupter switches to be opened at the
same time).To prevent operation (open or closed) of either interrupterswitch when breaker is closed.
Permits the breaker to be serviced and operated while bothinterrupter switches are locked open.
A-1EE
A 2
LOC
A-1EE
A-2
LOCL-O
A 1
L-O
L-OA B
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Typical Key Interlock Schemes
The Breaker and Interrupter A are shown in closed position.Interrupter B is shown in the open position. Key A-1 is held inbreaker interlock. Key A-2 is held in interrupter A interlock.
To service the breaker:
1. Open the breaker.
2. Turn key A-1 in the L-O interlock on breaker to lockbreaker open. Key A-1 is now free.
3. Insert key A-1 in the L-O-C interlock on interrupter A andturn to unlock. Key A-1 is now held.
4. Open interrupter A.
5. Turn key A-1 in L-O-C interlock on interrupter A to lockopen. Key A-1 is now free.
6. Return key A-1 to breaker interlock and unlock for oper-ation of breaker during servicing.
Reverse the sequence to restore service.
To transfer load from interrupter A to interrupter B.
1. Proceed from normal positions with operations as in 1through 4 above.
2. Turn key A-1 in L-O-C interlock and key A-2 in L-O interlockon interrupter A to lock open. Keys A-1 and A-2 are nowfree.
3. Insert key A-1 in L-O-C interlock and key A-2 in L-O inter-lock on interrupter B and turn to unlock. Keys A-1 andA-2 are now held.
4. Close interrupter B.
5. Turn key A-1 in L-O-C interlock on interrupter B to lockclosed. Key A-1 is free and key A-2 is held.
6. Insert key A-1 in L-O interlock on breaker and turn tounlock. Key A-1 is now held.
7. Close breaker.
Reverse the sequence to restore service through interrupter A.
Method 13.
Function: To prevent operation (closed, open or closed) of interrupter switch when breaker is closed.
Permits the breaker to be serviced and operated while the interrupter switch is locked open.
The Breaker and Interrupter are shown in closed positionconnected to line B. Key A-1 is held in breaker interlock.
To service breaker:
1. Open breaker.
2. Turn key A-1 in L-O interlock on breaker to lock breakeropen. Key A-1 is now free.
3. Insert key A-1 in L-C-O-C interlock on interrupter and turnto unlock. Key A-1 is now held.
4. Open interrupter.
5. Turn key A-1 in L-C-O-C interlock on interrupter lockopen. Key A-1 is now free.
6. Return key A-1 to breaker interlock and unlock for operation of breaker during servicing.
Reverse the sequence to restore service through either line Aor line B.
To transfer interrupter from line B to line A:
1. Proceed from normal position with operations as in steps1, 2, and 3 above.
2. Open interrupter switch from line B and connect to line A
3. Turn key A-1 in L-C-O-C interlock on interrupter to lockclosed. Key A-1 is now free.
4. Insert key A-1 in L-O interlock on breaker and turn tounlock. Key A-1 is now held.
5. Close breaker.
Reverse the sequence to restore service through either line Aor line B.
EA 1
L-O
EA-1
LCOC
A B
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Method 14.
Function: To prevent operation (closed, open or closed) of theinterrupter switch when breaker is closed.
To prevent opening the fuse compartment door when the inter-rupter switch A is closed.
To prevent closing the interrupter switch until fuse compart-ment door is locked closed.
Permits the breaker to be serviced and operated while the inter-rupter switch is locked open.
The breaker, fuse compartment door, and interrupter are shownin closed position, connected to line B. Key A-1 is held inbreaker interlock and key A-2 is held in interrupter interlock.
To service breaker:
1. Open breaker.
2. Turn key A-1 in L-O interlock on breaker to lock breakeropen. Key A-1 is now free.
3. Insert key A-1 in L-C-O-C interlock on interrupter and turnto unlock. Key A-1 is now held.
4. Open interrupter.
5. Turn key A-1 in L-C-O-C interlock on interrupter to open.Key A-1 is now free.
6. Return key A-1 to breaker interlock and unlock for oper-ation of breaker during servicing.
Reverse the sequence to restore service through either line Aor line B.
To open fuse compartment door:
1. Proceed from normal position with operations as in steps1 through 4 above.
2. Turn key A-2 in L-O interlock on interrupter to lock open.Key A-2 is now free.
3. Insert key A-2 in L-C interlock on fuse compartment doorand turn to unlock. Key A-2 is now held.
4. Open fuse compartment door.
Reverse the sequence to restore service.
To transfer interrupter from line B to line A:
1. Proceed from normal position with operations as in steps1, 2, and 3 above.
2. Open interrupter switch from line B and connect to line A.
3. Turn key A-1 in L-C-O-C interlock on interrupter to lockclosed. Key A-1 is now free.
4. Insert key A-1 in L-O interlock on breaker and turn to
unlock. Key A-1 is now held.5. Close breaker.
Reverse the sequence to restore service through line B.
28
Typical Key Interlock Schemes
EA 1
L-O
EA 2
L-O
EA-1
LCOC
A B
A-2
L-C
E
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Layout Information Primary Section
HVL/ VISI-VAC Switchgear - Power Dry TransformerPrimary Connection
5 and 15 kV
Approx. Weights: 1200lbs./545kg indoor 1400lbs./636kg outdoor
Notes :
1. Transformer dimensions vary depending upon kVA, BIL and temperature rise ratings. See TRANSFORMER section for complete table of transformer dimensions.
2. Extra 1.5" in height (91.5" vs 90") if 1.5" base channel is included in HVL or VISI-VAC.
3. Units are front-aligned (.5" difference in indoor units). Units are rear-aligned if transformer depth is 54" for indoor units, 60" for outdoor units.
34.00864
2.0051
2.0051
2.0051
Top View
Front View
6.00152
6.00152 6.00
152
1.7544
94.002388Min.
(See Note 1
38.00965
19.00483
97.502477
64.001626
63.501613Min.
(See Not
28.00711
27.75705
OutdoorIndoor
CL
34.00864
2.0051
Floor Plan
4.00102
6.00152 6.00
15260.001524
60.001524Min.
(See Note
26.00660
26.00660
CL
Front View
94.002388Min.
(See Note 1)
38.00965
90.002286
or
91.502324
(See Note 2)
34.00864
2.0051
Floor Plan
4.00102
6.00152 6.00
15254.50
1384
54.001372Min.
(See Note 1)
10.63270
10.13660
CL
34.00864
2.0051
Top View
4.00102
6.00152 6.00
1522.00x4.00
51 102Control Conduit
Area
2.00 x 4.0051 102
Control ConduitArea
2.00 x 4.0051 102
Control ConduitArea
2.00x4.0051 102
Control ConduitArea
54.501384
54.001372Min.
(See Note 1)
10.63270
10.13660
CL
DANGERHIGH
VOLTAGE
(See Note 3)
(See Note 3)
(See Note 3)
(See Note 3)
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Layout Information Primary Section
HVL/VISI-VACSwitchgear POWER-CASTand UNI-CAST TransformersPrimary Connection
5 and 15 kV
Approx. Weights: 1200lbs./545kg indoor 1400lbs./636kg outdoor
Notes :
1. Transformer dimensions vary depending upon kVA, BIL and temperature rise ratings. See TRANSFORMER section for a table of transformer dimensions. If connection is required to be a hard-
bus connection, the minimum depths shown here will increase, and the factory must be consulted for the transformer dimensions.
2. Extra 1.5" in height (91.5" vs 90") if 1.5" base channel is included in HVL or VISI-VAC.
3. Indoor units are front-aligned (.5 difference at front), outdoor units are not front-aligned.
54.001372Min.
(See Note 1)
34.00864
2.0051
2.0051
2.0051
Top View
Front View
6.00152
6.00152 6.00
152
38.00965
19.00483
97.502477
64.001626
54.001372Min.
(See Note 1)
28.00711
19.75502
OutdoorIndoor
CL
34.00864
2.0051
Floor Plan
4.00102
6.00152 6.00
152
60.001524
26.00660
19.75502
6.25159
CL
Front View
38.00965
90.002286
or
91.502324
(See Note 2)
34.00864
2.0051
Floor Plan
4.00102
6.00152 6.00
15254.501384
10.63270
10.13660
CL
34.00864
2.0051
Top View
4.00102
6.00152 6.00
15254.501384
54.001372Min.
(See Note 1)
10.63270
10.13660
CL
DANGERHIGH
VOLTAGE
94.002388Min.
(See Note 1)
94.002388Min.
(See Note 1)
(See Note 3)
2.00x4.0051 102
Control ConduitArea
2.00 x 4.0051 102
Control ConduitArea
2.00 x 4.0051 102
Control Conduit
Area
2.00 x 4.0051 102
Control ConduitArea
(See Note 3)
(See Note 3)
54.001372Min.
(See Note 1)
(See Note 3)
-
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HVL/VISI-VACSwitchgear Liquid-filled Transformer Primary Connection to 3750 kVA (see note 5)
5 and 15 kV
Approx. Weights: 1200lbs./545kg indoor 1400lbs./636kg outdoor
Notes :
1. Liquid- filled transformer standard enclosure dimensions are given in the TRANSFORMER section. They are applicable only for mineral-oil units under certain conditions (see TRANSFORMER
section for details).
2. Extra 1.5" in height (91.5" vs 90") if 1.5" base channel is included in HVL or VISI/VAC.
3. Units are not necessarily front or rear aligned.
4. Transition section height is 65" if transformer is up to 2500 kVA, 85" if transformer is over 2500 kVA.
5. If transformer is over 3750 kVA, variations to the dimensions shown here will be necessary.
Layout Information Primary Section
H(See Note 1)
19.00483
65.00 or 85.001651 2159Transition Section Height(See Note 4)
38.00965
D1D1
D2D2
38.00965
Indoor
Front View
38.00965
90.002286
or
91.502324
(See Note 2)
34.00864
2.0051
Floor Plan
4.00102
6.00152 6.00
15254.50
1384CL
34.008642.0051
Top View
4.00102
6.00152 6.00
15254.50
1384
20.50521
20.50521
CL
DANGERHIGH
VOLTAGE
34.00864 2.00512.0051
2.0051
Top View
Front View
6.00152
6.00152 6.00
152
H(See Note
38.00965 19.00483
97.502477
64.001626
28.00711
38.00965
Outdoor
CL
34.00864
2.0051
Floor Plan
4.00102
6.00152 6.00
15260.001524
26.00660
CL
65.00 or 85.001651 2159
Transition Section Height(See Note 4)
38.00965
2.00 x 4.0051 102
Control ConduitArea
D1
2.00 x 4.0051 102
Control ConduitArea
2.00 x 4.0051 102
Control ConduitArea
2.00 x 4.0051 102
Control ConduitArea
(See Notes 1, 3, 5)(See Notes 1, 3, 5)
(See Notes 1, 3, 5)
D1
(See Notes 1, 3, 5)
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Layout Information Primary Section
Me tal-Clad Switchgear POWER-DRY, POWER-CASTand UNI-CAST Transformers PrimaryConnection
Approx. Weights (less breakers): 2200lbs./999kg indoor 2700lbs./1226kg outdoor1200 A breaker: 360lbs./163kg 2000 A breaker: 410lbs./186kg 3000 A breaker: 480lbs./218kg
Notes :
1. Transformer dimensions vary depending upon kVA, BIL and temperature rise ratings. See TRANSFORMER section for a complete table of transformer dimensions.
2. Units will be rear-aligned when transformers have the depths shown. For transformers with larger depths, transformer will protrude in rear.
20.005088.00203
Floor Plan
20.00508
96.932462
51.3013031.70
43
.103
8.00203
5.90150
6.30160
54.001372
(Power-Cast, Uni-Cast)or
60.001524Min.
(Power-Dry)(See Note 1)
41.181046
(Fixed)(Power-Cast, Uni-Cast)
or35.18
894(Fixed)
(Power-Dry)
CL
ControlConduitArea
109.102771
51.301303
54.001372
(Power-Cast, Uni-Cast)or
60.001524Min.
(Power-Dry)(See Note 1)
49.181249
(Fixed)(Power-Cast, Uni-Cast)
or
43.181097
(Fixed)(Power-Dry)
CL
Top View
Front View
36.00914
22.00559
3.0076
108.502756
Outdoor
94.002388Min.
(See Note 1)
Indoor
18.00457
9.00229
Top View
Front View
3.5089
9.00229
9.00229
1.0025
8.00203
92.002337
(With Door)
95.002413
36.00914
22.00559
3.0076
54.001372Min.
(See Note 1)
37.00940
(Fixed)
94.002388Min.
(See Note 1)
2.0051
1.7551
8.00203
10.12257
CL
ControlConduitArea
18.00457
9.00229
Floor Plan
3.5089
9.00229
9.00229
1.0025
91.002311
54.001372Min.
(See Note 1)
47.1211972.0051
.205
8.00203
2.5064
3.5089
1.0025
37.00940
(Fixed)
CL
ControlConduitArea
(See Note 2)
(See Note 2) (See Note 2)
(See Note 2)
Roof Overhang
5 kV and 15 kV
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Layout Information Primary Section
Metal-Clad Switchgear Liquid-Filled Transformer Primary Connection to 3 75 0 kVA (see note 3)
Approx. Weights (less breakers): 2200lbs./999kg indoor 2700lbs./1226kg outdoor1200 A breaker: 360lbs./163kg 2000 A breaker: 410lbs./186kg 3000 A breaker: 480lbs./218kgNotes:
1. Liquid- filled transformer standard enclosure dimensions are given in the TRANSFORMER section. They are applicable only for mineral-oil units under certain conditions (see TRANSFORMER
section for details).
2. Flange height is 65" if transformer is up to 2500 kVA, 85" if transformer is over 2500 kVA.
3. If transformer is over 3750 kVA, variations to the dimensions shown here will be necessary.
4. Units are not necessarily front or rear aligned. Transformer radiators may extend behind switchgear.
20.00508
8.00203
Floor Plan
6.30160
20.00508
96.932462
49.181249
45.001143
1.7043
.103
8.00203
5.90150
CL
109.102771
49.181249
8.00203
CL
Top View
Front View
36.00914
22.00559
108.502756
Outdoor
H(See Note 1)
22.00559
3.0076
D1
D2
D1(See Note 1)
D1(See Note
38.00965
38.00965
38.00965
38.00965
Front View
36.00914
95.002413
Indoor
18.00457
9.00229
Top View
3.5089
9.00229
9.00229
1.0025
92.002337
(With Door)
45.0011432.00
51
1.7544
8.00203
1.0025
3.5089
CL
18.00457
9.00229
Floor Plan
3.5089
9.00229
9.00229
1.0025
91.002311
2.0051
.205
8.00203
2.5064
CL
D1
D2
65.00 or 85.001651 2159Flange Height(See Note 2)
(See
3.0076
65.00 or 81651 Flange He(See Note
(See Note 1)
(See Note
Radiators MayExtend Behind
Switchgear.(See Note 4)
Radiators MayExtend Behind
Switchgear.(See Note 4)
Roof Overhang
5 kV and 15 kV
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Layout Information Primary Section
HVL Switchgear POWER-DRY and POWER-CAST Transformers Primary Connection
Approx. Weights: 2000lbs./908kg indoor 2500lbs./1135kg outdoor
Notes :
1. Please consult the manufacturing location for 25 kV transformer enclosure dimensions.
2. Units are neither front nor rear aligned.
40.001016
5.00127
Top View
Front View
6.00152
6.00152 6.00
152
94.002388Min.
(See Note 1)
48.001219
24.00610
127.003226
90.002286
66.001676Min.
(See Note 1)32.75
832
8.00203
40.751035
Outdoor
CL
40.001016
4.00102
Floor Plan
4.00102
6.00152 6.00
15286.0021