420010405500 maxflamd30-50ab 3 layout 1
TRANSCRIPT
Technical dataDati tecniciDonnées techniquesDatos técnicosТехнические характеристики
Operating instructionsIstruzioni per l’usoNotice d’emploiManual de usoРуководство по эксплуатации
Electric diagramsSchemi elettricoSchémas électriqueEsquemas eléctricoЭлектрические схемы
Spare parts listPièces de rechangeParti ricambiPiezas de recambioЗапчасти
www.ecoflam-burners.com
ENITFRESRU
MAXFLAM 30 ABMAXFLAM 50 AB
MAXFLAM 30 AB TC 230-400-50 3142600MAXFLAM 30 AB TL 230-400-50 3142601MAXFLAM 50 AB TC 230-400-50 3142602MAXFLAM 50 AB TL 230-400-50 3142603
HEAVY OIL BURNERS
Technical dataDati tecniciDonnées techniquesDatos técnicosТехнические характеристики
ENITFRESRU
3
Working fieldsCampi di lavoroDomaine de fonctionnementÁmbito de funcionamientoРабочий диапазон
ENITFRESRU
4
DimensionsDimensioniDimensionsDimensionesРазмеры
ENITFRESRU
5
Operating instructions for authorised specialists EN 6 - 18
Istruzione per l’uso per il personale qualificato IT 19 - 31
Notice d’emploi pour l’installateur spécialiste FR
Instrucciones de montaje para el instalador especialista ES
Инструкция по эксплутации Предназначено для квалифицированных специалистов по установке RU 32 - 44
Electric diagramsSchemi elettricoSchémas électriqueEsquemas eléctricoЭлектрические схемы
ENITFRESRU
45 - 46
Spare parts listParti di ricambioPièces de rechangePiezas de recambioЗапчасти
ENITFRESRU
47 - 48
Overview - Index of contents / Panoramica - Indice dei contenuti / Vue d'ensemble - Table des matièresDescripción - Sumario / Обзор - Содержание
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420010405501www.ecoflam-burners.com2
Tech
nica
l dat
a -
D
ati t
ecni
ci
- D
onné
es te
chni
ques
-
Dat
os té
cnic
os
- Технические
характери
стики
MA
XFLA
M 3
0 A
BM
AXF
LAM
50
AB
Burn
er o
utpu
tm
ax/m
in k
W -
kcal
/hPo
tenz
a br
ucia
tore
max
/min
kW
- kc
al/h
Puis
sanc
e du
brû
leur
max
/min
kW
- kc
al/h
Pote
ncia
del
quem
ador
máx
/min
kW
- kc
al/h
Мощность горелки
макс.
/мин
., кВт
-ккал/час
410
205
570
205
3528
0017
6400
4900
0017
6400
Oil
thro
ughp
utm
ax/m
in k
g/h
Porta
ta g
asol
iom
ax/m
in k
g/h
Déb
it de
fuel
max
/min
kg/
hC
auda
l de
gasó
leo
máx
/min
kg/
hРасход
топлива
макс.
/мин
., кг
/ч36
1850
18
Ope
ratio
n ty
pe(s
tage
)Si
stem
a id
raul
ico
(sta
dio)
Syst
ème
hydr
auliq
ue2
allu
reSi
stem
a hi
dráu
lico
2 et
apa
Гидросистема
2 ступень
22
Reg
ulat
ing
ratio
Rap
porto
di
rego
lazi
one
Rap
port
de ré
gula
tion
Rel
ació
n de
re
gula
ción
Коэффициент
регулирования
1:2
Fuel
oil
Com
bust
ibile
Fuel
Com
bust
ible
Топливо
Hea
vy o
il (L
.C.V
. 9.8
00 k
cal/k
g m
ax. v
isc
50°E
at 5
0°C
)
Emis
sion
cla
ssC
lass
e di
em
issi
one
Cla
sse
d’ém
issi
onTi
po d
e em
isió
nКласс выделения
загрязняющих
веществ
-
Con
trol b
oxAp
pare
cchi
atur
a di
cont
rollo
Cof
fret d
e sé
curit
éC
ajet
ín d
e se
gurid
adБлок
управления и
безопасности
Land
is L
MO
44
Air r
egul
atio
nAi
r fla
pR
egol
azio
ne a
riaSe
rrand
a de
ll'aria
Rég
lage
de
l’air
Vole
t d’a
irAj
uste
del
aire
Válv
ula
de a
ireНастройка подачи
воздуха
Воздушная заслонка
--
Flam
e m
onito
rR
ivel
ator
e di
fiam
ma
Surv
eilla
nce
de fl
amm
eVi
gila
ncia
de
llam
aКонтроль
пламени
phot
ores
isto
rph
otor
esis
tor
Igni
tion
trans
form
erTr
asfo
rmat
ore
d'ac
cens
ione
Allu
meu
rEn
cend
edor
Устройство
розжига
cofi
cofi
Fuel
-oil
pum
pPo
mpa
di p
ress
ione
Po
mpe
de
pulv
éris
atio
nBo
mba
de
pulve
rizac
ión Насос
распыления мазут
sunt
ecsu
ntec
Elec
tric
mot
or
rpm
- w
att
Mot
ore
elet
trico
gi
ri m
otor
e - w
att
Mot
eur
rpm
- w
att
Mot
orrp
m -
wat
tЭлектродвигатель
об/мин
- w
att
2800
rpm
2800
rpm
740
W11
00 W
Volta
geTe
nsio
neTe
nsio
nTe
nsió
nНапряжение
230/
400
V / 5
0 H
z
Pow
er c
onsu
mpt
ion
(ope
ratio
n)Po
tenz
a el
ettri
caas
sorb
ita (E
serc
izio
)Pu
issa
nce
élec
triqu
eab
sorb
ée (e
n se
rvic
e)Po
t. el
éctri
ca a
bsor
bida
(en
func
iona
mie
nto)
Потребляемая
электрическая
мощность:
(при
работе)
6000
W65
00 W
Net
wei
ght
Peso
net
toPo
ids
net
Peso
net
oПриблизительная
масса
65,5
kg
65,5
kg
Prot
ectio
n le
vel
Cla
sse
di p
rote
zion
eIn
dice
de
prot
ectio
nÍn
dice
de
prot
ecci
ónКласс электрозащиты
IP40
Soun
d pr
essu
re
leve
l dB(
A)Li
vello
pre
ssio
ne
sono
ra d
B(A)
Niv
eau
pres
ion
acou
stiq
ue d
B(A)
Niv
el d
e pr
esio
n ac
ústic
o dB
(A)
Уровень шума,
dB(
A)74
76
Ambi
ent
tem
p. fo
rst
orag
eTe
mpe
ratu
ra a
mbi
ente
di
sto
ccag
gio
Tem
péra
ture
am
bian
te
de s
tock
age
Tem
pera
tura
am
bien
te
de a
lmac
enam
ient
oтемпература
хранения
-20°
…+6
0° C
Tem
pera
ture
fo
r use
Tem
pera
tura
d’ut
ilizza
zion
eTe
mpé
ratu
re
d’ut
ilisat
ion
Tem
pera
tura
am
bien
tede
util
izac
ión
Рабочая температура
-10°
…+6
0° C
Overview / Panoramica / Vue d'ensemble / Descripción / Обзор
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Wor
king
fiel
dTh
e w
orki
ng fi
eld
show
s bu
rner
ou
tput
as
a fu
nctio
n of
co
mbu
stio
n ch
ambe
r pre
ssur
e.
It co
rresp
onds
to th
e m
axim
um
valu
es s
peci
fied
by E
N 2
67
mea
sure
d at
the
test
fire
tube
.Th
e ef
ficie
ncy
ratin
g of
the
boile
r sho
uld
be ta
ken
into
ac
coun
t whe
n se
lect
ing
a bu
rner
.
Cal
cula
tion
of b
urne
r out
put:
QF
= Q
N η KQ
F =
Burn
er o
utpu
t (kW
)Q
N =
Rat
ed b
oile
r out
put (
kW)
η K=
Boi
ler e
ffici
ency
(%)
Cur
vaIl
cam
po d
i atti
vità
indi
ca la
po
tenz
a de
l bru
ciat
ore
in fu
nzio
ne
della
pre
ssio
ne d
ella
cam
era
di
com
bust
ione
. C
orris
pond
e ai
val
ori m
assi
mi
prev
isti
dalla
nor
ma
EN 2
67
mis
urat
i sul
tubo
del
la fi
amm
a di
con
trollo
.In
occ
asio
ne d
ella
sce
lta d
el
bruc
iato
re s
i dev
e te
nere
co
nto
del r
endi
men
to
ener
getic
o de
lla c
alda
ia.
Cal
colo
del
la p
oten
za d
elbr
ucia
tore
:
QF
= Q
N η KQ
F= p
oten
za b
ruci
ata
(kW
)Q
N=
pote
nza
nom
inal
e de
lla
cald
aia
(kW
)η K
= re
ndim
ento
ene
rget
ico
della
cal
daia
(%)
Dom
aine
de
fonc
tionn
emen
tLe
dom
aine
de
fonc
tionn
emen
t co
rresp
ond
aux
vale
urs
mes
urée
s lo
rs d
e l’h
omol
ogat
ion.
Elle
cor
resp
ond
aux
vale
urs
max
mes
urée
s su
r tun
nel d
’ess
ai
d’ap
rès
l’EN
267
.Po
ur le
cho
ix d
u br
ûleu
r, te
nir
com
pte
du re
ndem
ent d
e la
ch
audi
ère.
Cal
cul d
e la
pui
ssan
ce
calo
rifiq
ue:
QF
= Q
N η KQ
F= P
uiss
ance
cal
orifi
que
(kW
)Q
N=
Puis
sanc
e no
min
ale
chau
dièr
e (k
W)
η K=
Ren
dem
ent c
haud
ière
(%)
Ám
bito
de
func
iona
mie
nto
El á
mbi
to d
e fu
ncio
nam
ient
o co
rresp
onde
a lo
s va
lore
s re
gist
rado
s en
el m
omen
to
de la
hom
olog
ació
n.C
orre
spon
de a
los
valo
res
máx
med
idos
en
el tú
nel d
e en
sayo
seg
ún la
EN
267
.Pa
ra la
ele
cció
n de
l que
mad
or,
se h
a de
tene
r en
cuen
ta e
lre
ndim
ient
o de
la c
alde
ra.
Cál
culo
de
la p
oten
cia
calo
rífic
a:
QF
= Q
N η KQ
F =
Pote
ncia
cal
orífi
ca (k
W)
QN
= P
oten
cia
nom
inal
de
la c
alde
ra (k
W)
η K =
Ren
dim
ient
o de
la
cald
era
(%)
Рабочий ди
апазон
Рабочий диапазон
соответствует
значениям
, измеренным
при
сертификации
.Он соответствует максимальным
значениям
, измеренным
всоответствии
со стандартом
EN
267
в стандартном
канале.
При
выбо
ре го
релки
необходи
мо учитывать
КП
Д котла
.
Расчет
тепловой мощности:
QF
= Q
N η KQ
F = Тепловая
мощность,
кВт
QN
= Номинальная
мощность
котла,
кВт
η K= КПД котла,
%
Ove
rvie
w -
Wor
king
fiel
ds /
Pano
ram
ica
- Cur
ve /
Vue
d'en
sem
ble
- Dom
aine
de
fonc
tionn
emen
t / D
escr
ipci
ón- Á
mbi
to d
e fu
ncio
nam
ient
o /
Обзор
- Рабочий ди
апазон
mbar
0,0
1,0
2,0
3,0
4,0
5,0
6,0
7,0
8,0
9,0
100
150
200
250
300
350
400
450
500
550
600
kW
kcal
/h*1
000
Maxf
lam 30
AB
Maxf
lam 50
AB
100
150
200
250
300
350
400
450
500
kg/h
1015
2025
3035
4045
50
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Ove
rvie
w -
Dim
ensi
ons
/ Pan
oram
ica
- Dim
ensi
oni /
Vue
d'e
nsem
ble
- Dim
ensi
ons
/ Des
crip
ción
-D
imen
sion
es / Обзор
-Ра
змеры
XY
Z
Pack
agin
g
Ø a
d..°
Ø b
Ø c
M
Mod
elA
BC
DD
1E
FG
IL
MM
AXFL
AM 3
0 AB
562
302
260
205
325
653
160
280
185/
200
185/
200
M10
MAX
FLAM
50
AB56
230
226
020
532
565
316
028
018
5/20
018
5/20
0M
10
Mod
elØ
aØ
bØ
cM
AXFL
AM 3
0 AB
170
262
283
MAX
FLAM
50
AB17
026
228
3
Mod
elX
YZ
KgM
AXFL
AM 3
0 AB
786
1045
565
74M
AXFL
AM 5
0 AB
786
1045
565
74
D / D
1E
M
L
FG
125 I
CB
AE
D - D
1
GF
I
LM
248
230
MAX
FLA
M 3
0 - 5
0 AB
Boi
ler p
late
dril
ling
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Contents - Index - General warnings - Conformity declaration
Important notesThe MAXFLAM burners are designed forthe combustion of heavy oil.
Assembly, commissioning andmaintenance must be carried out only byauthorised specialists and all applicableguidelines and regulations must beobserved.
Burner descriptionThe MAXFLAM burner is a two-stage,fully-automatic monoblock-type burner. It issuitable for use, within its range ofperformance, with boilers complying withEN 303 or hot-air generators in line withDIN 4794, DIN 30697 or EN 621.Use for any other application requires theapproval of Ecoflam.
The following standards should beobserved in order to ensure safe,environmentally sound and energy-efficientoperation:
EN 60335-2Safety of electrical equipment for domesticuse.
Installation locationThe burner must not be operated in roomscontaining aggressive vapours (e.g. spray,perchloroethylene, hydrocarbontetrachloride, solvent, etc.) or tending toheavy dust formation or high air humidity.Adequate ventilation must be provided atthe place of installation of the furnacesystem to ensure a reliable supply withcombustion air.Variations may arise as a result of localregulations.
We can accept no warranty liabilitywhatsoever for loss, damage or injurycaused by any of the following:- Inappropriate use.- Incorrect assembly or repair by the
customer or any third party, including thefitting of non-original parts.
Provision of the system and theoperating instructionsThe firing system manufacturer mustsupply the operator of the system withoperating and maintenance instructions onor before final delivery. These instructionsshould be displayed in a prominentlocation at the point of installation of theheat generator, and should include theaddress and telephone number of thenearest customer service centre.
Notes for the operatorThe system should be inspected by aspecialist at least once a year. It isadvisable to take out a maintenancecontract to guarantee regular servicing.
Declaration of conformityfor oil burners
We,Ecoflam Bruciatori S.p.A.declare under our sole responsibilitythat the heavy oil burners named
MAXFLAM....conform to the following standards:EN 267: 2010EN 60335-1: 2008EN 60335-2-30: 2006EN 60335-2-102: 2007EN 55014-1: 2008 + A1: 2009EN 55014-2: 1998 + A1: 2001 + A2:2008
These products bear the CE mark in accordance with the stipulations of thefollowing directives:
2006/95/EEC Low Voltage Directive 2004/108/EEC EMC Directive2006/42/EC Machinery directive
Resana, 28th June 2011 M. PANIZZON
Ecoflam burners have been designed and built in compliance with all current regulations and directives. All burners comply to the safety and energy saving operation regulations within the standard of their respective performance range. The quality is guaranteed by a quality and managementsystem certified in accordance with ISO 9001:2008.
Overview Technical data 3Working fields 4Dimensions 5
Contents Index 6General warnings 6Conformity declaration 6Burner description 7
Function General safety functions 8Landis LMO 44 control and safety unit 9Oil burner pump 10
Installation Burner assembly 11Electrical connection 12Checks before commissioning 12Heavy oil feeding and suction line 13
Start up Setting data table - air regulation 15Adjusting burner output 16Oil pressure regulation 16
Service Maintenance 17Troubleshooting 18
Overview Electrical diagrams 45-46Spare parts list 47-48
420010405501
EN
www.ecoflam-burners.com6
A1 Landis LMO44 control boxM1 Electric motor for pump and
blower wheelT1 Ignition transformer5 Fastening screws for equipment plate9 Electric switch board15 Burner flange16 Release knob102 Heavy-oil pump103B Air regulation113 Air intake
Contents - Burner description
Scope of deliveryCB: COMPLETE BURNER - 1 bag including :
- multilanguage technical manual.- filter and hoses.- nozzle and spanner.- screws, nuts and washer.
KIT & ACS delivered separately
15
1139
103B
M1
15
102
MAXFLAM 30 AB TC 230-400-50
MAXFLAM Heavy oil
RANGE NAME BY FUEL TYPE
MAXFLAM 30 30 kg/h - 349 kW
MODEL SIZE (Gas: kW; Oil: kg/h)
OPERATION TYPE
TC Short headTL Long head
HEAD TYPE
Heavy oil
FUEL
230-400V/50Hz 230-400 Volt, 50 Hz
ELECTRICAL POWER SUPPLY
- 1 stageAB 2 stages
420010405501
EN
www.ecoflam-burners.com 7
16 A1
T1
5
Function - General safety functionsOperating function
- Switch-on the burner. When reachingthe preset temperature on the workingthermostat, and with boiler’s thermostatclosed, the control box starts the fan,the fuel pump and the ignitiontransformer. At the same time, theresistors are activated, to keep fueltemperature into the heater at aconstant value.
- The motor starts, the igniter is switchedon and the preventilation period of 25seconds commences.
- During the preventilation period, thefurnace is monitored for flame signals.
- At the end of the preventilation period,the fuel-oil solenoid valve opens and theburner starts.
- The igniter remains switched off whilethe burner is in operation.
Controlled shutdown- Boiler thermostat interrupts heat
request.
- The fuel-oil solenoid valve closes andthe flame is extinguished.
- Burner motor switches off.- Burner enters standby.
Safety functionA safety shutdown occurs:- if a flame signal is present during
preventilation (parasitic flamemonitoring).
- if no flame is produced within 5 seconds(safety time) of start-up (fuelauthorisation).
- if no flame is produced after anunsuccessful restart attempt in theevent of flame failure during operation.
A safety shutdown is indicated by themalfunction lamp lighting up and it is thenonly possible to reenable the burner bypressing the reset button after the causeof the malfunction has been rectified.For further information, see the automatic combustion control unitdescription.
O
F
HE
GI
D
A
B
N
Legend : A. Low Flame solenoid valve (N.C.) B. High Flame solenoid valve (N.C.) D. Orifice. E. Tank.. F. Anti-gas valve. G. Heater. H. Filter. I. Fuel pump. N. Manometer. O. Solenoid valve (N.O.). N.C. = Norm. closed N.O. = Norm. open
420010405501
EN
www.ecoflam-burners.com8
! Always disconnect the power supply before installing or removing the control unit. Do not attempt to open or carry out repairs on the control unit.
Function - Landis LMO44 control and safety unit
Connection diagram and internal diagram LMO44… Control sequence LMO44…
1 2 6 7 4 510 11 12
W
SB
R
LN
M Z BV1
AL
Si
8 3
OW
OH
N
8 3QRB
QRC
br
bl sw1
7130a04/1105
9
EK2
EK1 µC-Steuerung
K1K2
K4
BV2
LED
kbr
FSV
µC2µC1
K3
RWSB
OH
OW
M
Z
BV2
FS
A´ A B C D1
8
3
3
6
5
11
12
t1´
t3 t3n
TSA
tw
BV1 4t4
t1
7130d05/1105
AL Alarm deviceBV... Fuel valveEK1 Lockout reset buttonEK2 Remote lockout reset buttonFS Flame signalFSV Flame signal amplifierK... Contacts of control relay kbr Cable link (required only when no oil preheater is used)LED 3-color signal lampM Burner motorOW Release contact of oil preheaterOH Oil preheater
QRB... Photoresistive flame detectorQRC... Blue-flame detector bl = blue, br = brown, sw = blackR Control thermostat or pressurestatSB Safety limit thermostatSi External primary fuseW Limit thermostat or pressure switchZ Ignition transformerTSA Ignition safety timetw Waiting time
t1 Prepurge timet1´ Purge timet3 Preignition timet3n Postignition timet4 Interval from flame signal to release of «BV2»A´ Start of startup sequence with burners using an «OH»A Start of startup sequence with burners using no «OH»B Time of flame establishmentC Operating positionD Controlled shutdown by «R»
Color code table for multicolor signal lamp (LED) Status Color code ColorWaiting time «tw», other waiting states ❍ ................................................................................... OffOil preheater on, waiting time «tw» ● ................................................................................... YellowIgnition phase, ignition controlled ● ❍ ● ❍ ● ❍ ● ❍ ● ❍ ● ❍ ● ❍ ● ❍ ● ❍ ● ❍ ● ❍ Flashing yellowOperation, flame o.k. ❑................................................................................... GreenOperation, flame not o.k. ❑ ❍ ❑ ❍ ❑ ❍ ❑ ❍ ❑ ❍ ❑ ❍ ❑ ❍ ❑ ❍ ❑ ❍ ❑ ❍ ❑ ❍ Flashing greenExtraneous light on burner startup du bruleur ❑ ▲ ❑ ▲ ❑ ▲ ❑ ▲ ❑ ▲ ❑ ▲ ❑ ▲ ❑ ▲ ❑ ▲ ❑ ▲ ❑ ▲ Green-redUndervoltage ● ▲ ● ▲ ● ▲ ● ▲ ● ▲ ● ▲ ● ▲ ● ▲ ● ▲ ● ▲ ● ▲ Yellow-redFault, alarm ▲................................................................................... RedError code output (refer to «Error code table») ▲ ❍ ▲ ❍ ▲ ❍ ▲ ❍ ▲ ❍ ▲ ❍ ▲ ❍ ▲ ❍ Flashing redInterface diagnostics ▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲ Red flicker light Legend: ....... Steady on ▲ Red ❑ Green ❍ Off ● Yellow
420010405501
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Function - Oil burner pump
1 suction intake connection.2 return connection.3 oil pressure gauge connection.4 negative pressure gauge connection.5 oil pressure regulator.6 pressure connection
SUNTEC E PUMPIDENTIFICATION
Gear set capacity(see pump capacity curves)
! " Pressure regulation
FilterShaft rotationand nozzle location (seen from shaft end)
E 4 N C 1 069 7 P
Flange mounting
069 :
model without cut-off function
P : by-pass plug installed in return portfor two-pipe operation
(vista lato albero) A : clockwise rotation/right hand nozzle. C: anti clockwise rotation/left hand nozzle. izquierdo
body withpreheater cavity
Revision number
Installation
(Not all model combinations are availableConsult your Suntec representative)
Tenutaalbero
Pressuregauge port
Gear set
To nozzle
Pressureadjustment
Backto suction
By-passplug
inserted
By-passplugremoved
Return
Inlet
ONE PIPEINSTALLATION
Returnplugged
TWO PIPEINSTALLATION
Vacuumgauge portOil under pressure
Oil under suction
By-passed oilreturned to tank,or to suction
By-pass hole
Inlet and return G 1/2"Nozzle outlet G 1/4"Pressure gauge port G 1/8"Vacuum gauge port G 1/2"
General
MountingConnection threads Cylindrical according to ISO 228/1
Shaft Ø 11mm according to EN 225.By-pass plug Inserted in return port for 2 pipe system; to be removed with a 3/16" Allen key for 1 pipe system.
Weight 4 kg
Hydraulic dataNozzle pressure range 14 - 30 bar
Operating viscosity 3 - 75 cSt0 - 130°C max. nella pompa
installation to light oil : 0,45 bars max. vacuum to prevent air separation from oil.
installation to heavy oil : 3,5 bar max.Return pressure installation to light oil : 3,5 bar max. installation to heavy oil : 3,5 bar max.Rated speed 3600 gpm max.Torque (to 40 gpm) 0,3 N.m
Choice of heaterCrtridge Ø 12 mmFitting in accordo con EN 50262Rating 50-80 W
Valve function Pressure regulating - no cut-offFilter Open area: 45 cm²
Opening size
Capacity (L/h)
Capacity (L/h)
Pressure (bar)
Pressure (bar)
Viscosity = 200 cSt20 cSt5 cS Rated speed= 2850 gpm
TECHNICAL DATA
Flange mounting according to EN 225.
Delivery pressure setting 20 bar
Oil temperature Inlet pressure
Pump capacity
Data shown take into account a wear margin.Do not oversize the pump when selecting thegear capacity.
The heavy oil burner pump used is a self-priming gear pump, which must beconnected as two-line pump via a bleedfilter. There is an intake filter and an oilpressure regulator integrated in the pump.Pressure gauges for pressuremeasurements and negative pressure
measurements must be connected beforethe equipment is commissioned.NB: before starting the burner, check thatthe return pipe is open. An eventualobstraction could damage the pumpsealing device.
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Installation - Burner assembly
Oil connectionThe filter must be located in such a waythat the correct hose routing cannot beimpaired. The hoses must not kink.
Burner assemblyThe burner is fixed by the flange andtherefore to the boiler.
Installation:• To fix the flange to the boiler with
the screws.
Removal:• Loosen the screws.• To slowly slide the the burner from the
boiler.
Burner pipe insertion depth and brickworkUnless otherwise specified by the boiler manufacturer, heat generators without a cooled front wall require brickwork or insulation 5 as shown in the illustration. The brickwork must not protrude beyond the leading edge of the flame tube, and should have a maximum conical angle of 60°. Gap 6 must be filled with an elastic, non-combustible insulation material. For boilers with reverse firing, the minimum burner tube insertion depth A as specified in the boiler manufacturer’s instructions must be observed.
Exhaust systemTo avoid unfavourable noise emissions, right-angled connectors should not be used on the flue gas side of the boiler.
1
2–
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Installation - Electrical connection - Checks before commissioning
Electrical connectionThe electrical installation and connectionwork must only be carried out by anauthorised electrical specialist.All applicable rules and regulations mustbe observed.The electrical installation should include atype A circuit breaker.The applicable guidelines anddirectives must be observed, as well asthe electrical circuit diagram suppliedwith the burner!
• Check to ensure that the power supplyvoltage is as specified in the electricdiagram and in data plate.
• Burner fuse: 5 A.
Checks before commissioningThe following must be checked before initial commissioning:• That the burner is assembled in accordance with the instructions givenhere.• That the burner is pre-set in accordance with the values in the adjustment table.• Setting the combustion components.• The heat generator must be ready foroperation, and the operating regulationsfor the heat generator must be observed.• All electrical connections must be correct.• The heat generator and heating system
must be filled with water and thecirculating pumps must be in operation.• The thermostats, pressure regulator, lowwater detectors and any other safety orlimiting devices that might be fitted mustbe connected and operational.• The exhaust gas duct must beunobstructed and the secondary airsystem, if available, must be operational.• An adequate supply of fresh air must beguaranteed.• The heat request must be available.• Fuel tanks must be full.• The fuel supply lines must be
assembled correctly, checked for leaksand bled.• A standard-compliant measuring pointmust be available, the exhaust gas ductup to the measuring point must be free ofleaks to prevent anomalies in themeasurement results.
Position of electrodesNote: Always check the position ofelectrodes after having replaced thenozzle (see illustration). A wrong positioncould cause ignition troubles.
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Installation - Heavy oil feeding and suction line
T
T
A
B
C
A A
Sez. A - A
A - Isolation gasketB - HeaterC - Pipe heavy oil
1 - Burner2 - Tank3 - Heater4 - Thermostat5 - Transfer pump6 - Header7 - Tank8 - By-pass9 - Pressure regulating valve
1
1
1
2
2
3
3
4
4
5
55
6
6
7
7
8
9
IMPORTANT: All fuel pipings are heated (see section A-A of the picture)
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HEAVY OIL FEED SYSTEM UP TO 15°E AT 50°C
14 www.ecoflam-burners.com
EN
420010405501
Hot water
Return
hot water pipe
oil pipe oil pipe
heating cable
hot water pipe
insulation
1 - Burner2 - Tank3 - Heater4 - Safety thermostat5 - Level switch6 - Heating coil7 - Filter8 - Load pumps9 - Ring pumps10 - Pressure regolator11 - Heating cable
IMPORTANT: All feed piping are heated (see sec. A-A)
Installation - Heavy oil feeding and suction lineHEAVY OIL FEED SYSTEM UP TO 50°E AT 50°C
15www.ecoflam-burners.com
EN
420010405501
A
Start up - Setting data table - Air regulation
The settings above are basic settings.These adjustment values are normallysuitable for commissioning the burner.These values have been determined in our test labs and are useful for the first
switch-on as final setting must be doneusing a combustion analyzer.Favourable combustion values can beachieved using the following nozzles:
DANFOSS H÷S 80°÷60°DELAVAN W 60°STEINEN S 60°
Air damper setting (A).Remove the cover to gain access to theadjustment cams. The cams are adjustedusing the screwdriver. Descrıption:I - Limit switch for the “HIGH FLAME“
position of the air damper (MAX POWER).
II - Adjusting cam for the air damper position at shut down (0°).
III - Auxiliary switch for the release of thesecond stage valve (HIGH FLAME).
IV - Limit switch for the “LOW FLAME“ position of the air damper.
B
Note : Cam III (to enable the stage twoelectrovalve to open) is adjusted to an in-termediate position between the low flameand high flame positions (to an angle ap-proximately 5° greater than the low flameposition).
Firing head setting (B).Slide the burner out off mounting flange.Modify air cilynder position (1,2,3,4) asshown in fig.B using a screwdriver. Slideagain the burner in the mounting flangeend fix to the boiler.
Maxflam 30 AB
burner outputkW
pressure in combustion
chambermbar
oil outputkg/h
nozzle 60° HOpump
pressurebar
firing headsetting
air damper setting
1° stage 2° stage 1° stage 2° stage 1° stage 2° stage 1° stage 2° stage 1° stage stage
205 274 1,6 3,3 18 24 3,00 1,00 23 1 18° 30°
239 331 1,3 3,7 21 29 3,50 1,50 23 2 20° 40°274 388 1 4 24 34 4,00 2,00 23 3 20° 60°
Maxflam 50 AB
burner outputkW
pressure in combustion
chambermbar
oil outputkg/h
nozzle 60° HOpump
pressurebar
firing headsetting
air damper setting
1° stage 2° stage 1° stage 2° stage 1° stage 2° stage 1° stage 2° stage 1° stage stage
205 296 1,5 3,5 18 26 3,00 1,50 23 1 15° 40°
262 388 1,3 4 23 34 4,00 2,00 22 2 20° 50°308 479 1,4 4,7 27 42 4,50 2,50 23 3 20° 50°
Start up - Adjusting burner output - Oil pressure regulation
Burner startBefore starting the burner, draw oil in untilthe filter is completely filled.Then start the burner by switching on theboiler regulator. Open the bleed screw onthe oil filter to allow the oil line to bleedfully during the preventilation phase. Thenegative pressure must not fall below 0.4bar. Close the bleed screw when the filteris completely filled with oil and oil isflowing out without bubbles.
Burner output adjustmentUse the pressure regulator to adjust the oilpressure in accordance with the burner output desired. Monitor the combustion values continuously as you do so (CO,CO2, soot test). Adjust the airflow gradually if necessary.
Optimising combustion valuesIf the combustion values are notsatisfactory modify the position of thecombustion head. By doing this the burnerignition conditions and the combustionvalues change. Compensate for thechange in airflow if necessary by adjustingthe air flap position.
Note: observe the minimum requiredflue gas temperature specified by theboiler manufacturer and therequirements demanded of flue gasducts for avoiding condensation.
Oil pressure regulationThe oil pressure, and therefore burneroutput, is adjusted using oil pressureregulator 5 in the pump. Turn to- right: to increase pressure- left: to reduce pressureConnect a pressure gauge at point 3 (withR1/8" thread).
Checking negative pressureThe vacuum meter for checking negativepressure must be connected to point 4,R1/8". Maximum permissible negativepressure is 0.4 bar. At higher negativepressures, the fuel oil gasifies, whichcauses scraping noises in the pump andultimately leads to pump damage.
Operating checkFlame monitoring must be checked forsafety as part of initial commissioning andalso after servicing or if the system hasbeen out of operation for any significantperiod of time.
- Starting attempt with flame monitor unlit:the automatic combustion control unitmust switch to malfunction at the end ofthe safety time
- Start with flame monitor lit: the automatic combustion control unit must switch to malfunction after 5 seconds of preventilation
- Normal start-up: flame monitor goes outwhen burner in operation; the automaticcombustion control unit must switch tomalfunction after the restart and end ofthe safety time
!Risk of air blast!Continuously check CO, CO2 and soot emissions when adjusting the output ofthe burner. Optimise combustion values in the event of CO formation. CO mustnot exceed 50 ppm.
1 suction intake connection.2 return connection.3 oil pressure gauge connection.4 negative pressure gauge connection.5 oil pressure regulator.6 pressure connection
SUNTEC E
Adjustment of fuel thermostatsThe working resistor thermostat must beset to 100°-140°C, while the safety ther-mostat is preset. Said adjustments can beslightly modified following the type of fueland particular uses.
A - Working thermostat (100°-140° C).B - Stand-By thermostat (150° C).C - Firing head thermostat (120°-140° C).
420010405501
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Service - Maintenance
Fan assemblyObserve the positioning diagram belowwhen replacing the motor and blowerwheel. The inside flange A of the blowerwheel must be fitted at the same level asthe equipment plate B. Insert a straightedge between the wing of the blower wheeland set A and B to the same height, tightenthe set screw on the blower wheel.
Burner and boiler servicing must onlybe carried out by qualified personell.The system operator is advised to takeout a service contract to guaranteeregular servicing.
Attention• Disconnect the electrical supply before
carrying out any maintenance orcleaning work.
• The blast tube and firing head may behot.
Checking the exhaust gas temperature• Check the flue gas temperature at
regular intervals.• Clean the boiler if the flue gas
temperature is more than 30°C abovethe value measured at the time ofcommissioning.
• To simplify the check, use a flue gastemperature indicator.
Burner maintenance positions• After removing the screws pull the burnerout of the flange and turn to maintenance
(as show in picture) to :nozzle change electrodes change and settingcombustion disc cleaning/changeair cylinder setting
Maintenance on the burner• Clean fan and housing and check for
damage.• Check and clean the combustion head.• Replace oil nozzle.• Check ignition electrodes, readjust or
replace as necessary.• Fit combustion head. Observe
adjustment dimensions.• Fit burner.• Start burner, check flue gas data, correct
burner settings if necessary.• Check oil supply components (tubes,
pumps, oil feed tube) and theirconnections for leaks or signs of wear,replace if necessary.
• Check electrical connections andconnection cables for damage, replace ifnecessary.
• Check pump filter and clean ifnecessary.
Nozzle and cleaning replacementUse only the suitable box wrench providedfor this operation to remove the nozzle,taking care to not damage the electrodes.Fit the new nozzle by the same care.
–
+
B
A
C
Cleaning of filter on the preheaterRemoving of the filter:1 Switch-off the burner and make cold toleave.2 Take off oil thermometer bulb C.3 Loosen screw B and drain part of the fuelfrom the heater, until the fuel level dropbelow the filter.4 Unscrew and pull out the stem filter A fromits seat.5 Clean the filter and reassemble the partsas shown by the picture, then fit it in its ownseat.It is advisable to replace all filter and valvegaskets whenever they are removed.Note: that when the burner is workingthe heater has a pressure of abt. 23 bar,and that it becomes very dangerous tocarry out said operations with the burnerrunning.
Note: Always check the position ofelectrodes after having replaced thenozzle (see illustration). A wrong positioncould cause ignition troubles.
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Fault diagnosis and repairIn the event of a malfunction, first checkthat the prerequisites for correct operationare fulfilled:1. is the system connected to the powersupply?2. is there oil in the tank?3. are all shut-off valves open?4. are all control and safety devices,such as the boiler thermostat, low-waterdetector, limit switch, etc.adjusted correctly?If the malfunction persists, use thefollowing table.It is not permitted to repair anycomponents relevant to safety. These
components must be replaced by partswith the same order number.
Only use original spare parts.
NB: after each operation:• under normal operating conditions(doors closed, hood fitted, etc.), checkcombustion and check the individuallines for leaks.• Record the results in the relevantdocuments.
Service - Troubleshooting
Error code tableRed blink code of «AL» at Possible causesignal lamp (LED)) term. 10 2 blinks on No establishment of flame at the end of «TSA» - Faulty or soiled fuel valves - Faulty or soiled flame detector - Poor adjustment of burner, no fuel - Faulty ignition equipment 3 blinks on Free 4 blinks on Extraneous light on burner startup 5 blinks on Free 6 blinks on Free 7 blinks on Too many losses of flame during operation (limitation of the number of repetitions)- Faulty or soiled fuel valves. - Faulty or soiled flame detector - Poor adjustment of burner. 8 blinks on Time supervision oil preheater - Oil preheater failed 5 times during prepurging 9 blinks on Free 10 blinks off Wiring fault or internal fault, output contacts,other faults. on 3 times temporary fault of the output contacts
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45www.ecoflam-burners.com420010405501
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