4-pfmea and work

8/19/2019 4-PFMEA and Work

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POTENTIAL FAILURE MODE AND EFFECTS AN

Or submitted with PPAP Sam!e Parts" #!ear!$PART NUM*ER

TEAM MEM*ERS

APPRO+ED *Y

PROCESS FUNCTION

All Submissions should be sent via E-Mail to: mailto:suppl

POTENTIALFAILURE MODE

POTENTIALEFFECT OF

FAILURE

SE+

ERIT

Y

CLASS

POTENTIAL CAUSEOF FAILURE

OCCUR

CURRENT PROCESSCONTROL

DE

TECT

RIS,PRIORITYNUM*ER

mailto:[email protected]:[email protected]


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TEAM MEM*ERS

APPRO+ED *Y

PROCESS FUNCTION



POTENTIALEFFECT OF

FAILURE

SE+

ERIT

Y

CLASS


OCCUR


DE

TECT

RIS,PRIORITYNUM*ER



3/20



TEAM MEM*ERS

APPRO+ED *Y

PROCESS FUNCTION



POTENTIAL

EFFECT OFFAILURE

SE+

ERIT

Y

CL

ASS


OC

CUR


DE

TECT

RIS,

PRIORITYNUM*ER



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TEAM MEM*ERS

APPRO+ED *Y

PROCESS FUNCTION



POTENTIAL

EFFECT OFFAILURE

SE+

ERIT

Y

CL

ASS


OC

CUR


DE

TECT

RIS,

PRIORITYNUM*ER



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Page % PFMEA TEMPLATE PF-002

ALYSIS (PROCESS FMEA)

ar%ed &' Pa#%ai'

FMEA -

RE+ISION -

DATE

A&T'() *ES+LTS

ierppapalto-shaam!"om

RECOMMENDED

ACTION

RESPONSI*ILITY. TAR/ET

COMPLETIONDATE

ACTION(S)TA,EN

SE+

ERIT

Y

OCCUR

DE

TECT

RIS,PRIORITYNUM*ER



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Page , PFMEA TEMPLATE PF-002


ar%ed &' Pa#%ai'

FMEA -

RE+ISION -

DATE

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RECOMMENDED

ACTION


COMPLETIONDATE

ACTION(S)TA,EN

SE+

ERIT

Y

OCCUR

DE

TECT

RIS,PRIORITYNUM*ER



7/20

Page PFMEA TEMPLATE PF-002


ar%ed &' Pa#%ai'

FMEA -

RE+ISION -

DATE

A&T'() *ES+LTS


RECOMMENDED

ACTION


COMPLETIONDATE

ACTION(S)TA,EN

SE+

ERIT

Y

OC

CUR

DE

TECT

RIS,

PRIORITYNUM*ER



8/20

Page . PFMEA TEMPLATE PF-002


ar%ed &' Pa#%ai'

FMEA -

RE+ISION -

DATE

A&T'() *ES+LTS


RECOMMENDED

ACTION


COMPLETIONDATE

ACTION(S)TA,EN

SE+

ERIT

Y

OC

CUR

DE

TECT

RIS,

PRIORITYNUM*ER



9/20

POTENTIAL FAILURE MODE AND

PART NUM*ER 0122345

TEAM MEM*ERS 6&h' D&e" Mar$ Smith" D&'a!d *r&w'" Sam 6&'es

APPRO+ED *Y Sam 6&'es

PROCESS FUNCTION

010 7 2

020 ma"hining oversied diameter .

rong tool used

2

rst pie"e inspe"tion

rst pie"e inspe"tion

improper use o3 gage operator training

out o3 "alibration "alibration pro"edure

030 blanking tool wear

PROCESS

FUNCTION

POTENTIAL

FAILURE MODE

POTENTIALEFFECT OF

FAILURE

SE+E

RIT

Y

CLASS

POTENTIAL CAUSE

OF FAILURE

OCCUR

CURRENT PROCESS

CONTROL

Receive Incomingmaterial

material does not meetspecification

failure of corrosiontest

upplier sent wrongmaterial

material certifications wit! eac!s!ipment

part 3ails to t ormate

rong programentered


10/20

POTENTIAL FAILURE MODE AND EFFECTS A

PART NUM*ER 0122345



PROCESS FUNCTIONPROCESSFUNCTION


POTENTIALEFFECT OF

FAILURE

SE+ERIT

Y

CLASS


OCCUR


DETECT

RIS,PRIORITNUM*E


11/20


PART NUM*ER 0122345





POTENTIALEFFECT OF

FAILURE

SE+ERIT

Y

CLASS


OCCUR


DETECT

RIS,PRIORITNUM*E


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PART NUM*ER 0122345





POTENTIALEFFECT OF

FAILURE

SE+ERIT

Y

CLASS


OCCUR


DETECT

RIS,PRIORITNUM*E


13/20


FMEA - 112

RE+ISION - ADATE 27073124

A&T'() *ES+LTS

none

4ill 5hite 0262.61# . 1 1 .

RECOMMENDEDACTION

RESPONSI*ILITY .TAR/ET

COMPLETION DATEACTION(S)

TA,EN

SE+ER

IT Y

OCCU

R

DETE

CT

RIS, PRIORITYNUM*ER

Automati" Tool retrieval

s7stem

Add last pie"einspe"tion and

8eep nal pie"eith Tool


14/20Page 1$ PFMEA TEMPLATE Sample PF-002


FMEA - 112

RE+ISION - A

DATE 27073124

A&T'() *ES+LTS

RECOMMENDEDACTION



TA,EN

SE+ERIT

Y

OCCUR

DETECT

RIS, PRIORITYNUM*ER


15/20Page 1% PFMEA TEMPLATE Sample PF-002


FMEA - 112

RE+ISION - A

DATE 27073124

A&T'() *ES+LTS

RECOMMENDEDACTION



TA,EN

SE+ERIT

Y

OCCUR

DETECT

RIS, PRIORITYNUM*ER


16/20Page 1, PFMEA TEMPLATE Sample PF-002


FMEA - 112

RE+ISION - A

DATE 27073124

A&T'() *ES+LTS

RECOMMENDEDACTION



TA,EN

SE+ERIT

Y

OCCUR

DETECT

RIS, PRIORITYNUM*ER


17/20

Page 1 PFMEA 'nstru"tions PF-00#

T8E P9FMEA IS UTILI:ED *Y T8E RESPONSI*LE TEAM TO ASSURE TO T8E E;TENT POSSI*LE" POTENTIAL FAILU

Part Number Enter the name and part number 3or the s7stem or "omponent

Team Members Enter the team or group responsible 3or developing the FMEA

Ar&o 3reuentl7 the 3ailure is proCe"ted to o""ur on a s"ale o3 =1= - =10=! The ran8ing number has a meaning! =meaning 3ailure is unli8el7! =%= meaning 3ailure o""urs o""asionall7 ma7be 10 - 20D o3 the time!

Curre't Press

An assessment o3 the probabilit7 that the &ontrol Method ill dete"t the potential 3ailure! A =1= to =10= s"ale is

ill prevent shipment o3 the de3e"t! =1= meaning "urrent "ontrol is almost "ertain to dete"t the 3ailure! =10= me@pe"tation that "ontrol ill dete"t the 3ailure!

Ris% Pri&rit$Number

's the *esult o3 Multipl7ing ea"h Balue 3or =Severit7= =(""urren"e= and =9ete"tion= ;S @ ( @ 9ighest Severit7!

Re#&mme'ded

Res&'sibi!it$ a'dTaret Date


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Page 1. PFMEA 'nstru"tions PF-00#

A#ti&'s Ta%e' Enter a brie3 des"ription o3 the a"tion implemented

Resu!ti' RPN A3ter the "orre"tive a"tion has been implemented re-"al"ulate results o3 S @ ( @ 9! '3 no a"tion ta8en leave the


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Page 1/ PFMEA 'nstru"tions PF-00#

RE MODES AND T8EIR CAUSES 8A+E *EEN CONSIDERED AND ADDRESSED

he pro"ess or part 3ail= i!e! 4ent &ra"8ed 9irt7 improper set-up et"!

e"t and =10= being Ma7 endanger user!

ntrols!

ples might in"lude Error Proong Fi@tures (perator measurements Bisual &he"8s et"!

e automate eld operation "reate Bisual Aid et"!

ing et" in the order o3 the manu3a"turing pro"ess! This should "arr7over 3rom the

! E@amples might in"lude: Part Missing 'mproper 5eld (perator Failed to Ma"hine Part

10= meaning Failure is almost inevitable li8el7 to o""ur more than 1 in # times! =1=

used and assumes a Failure has o""urred! 5hat 3orm o3 dete"tion is "urrentl7 in use that

eaning there is no 8non "ontrol to dete"t the 3ailure! =%= meaning there is a Moderate

beteen =1= and =10000= and attention should be given to those ith the highest value


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Page 20 PFMEA 'nstru"tions PF-00#

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