3A5641CEN

Parts

3D Gun, One Material

Swiveling applicator for robotic sealing applications. For professional use only.

Not approved for use in European explosive atmosphere locations.

17V558

Important Safety InstructionsFor complete Warnings refer to the 3D Gun Instructions manual.

2 3A5641C

ContentsRelated Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Service Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . 2Main Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Central Body Assembly (17V911) . . . . . . . . . . . . 4Swivel Chamber (17V912) . . . . . . . . . . . . . . . . . 6Connection Housing (17V909) . . . . . . . . . . . . . . 7Nozzle Head (17V836) . . . . . . . . . . . . . . . . . . . . 8Cylinder Assembly (17V896) . . . . . . . . . . . . . . . 9Material Valve Needle (17V842) . . . . . . . . . . . . 10Lock Ring (17V910) . . . . . . . . . . . . . . . . . . . . . 10

Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11Mounting Flange (17V837) . . . . . . . . . . . . . . . . 11Swivel Locking Bracket (17V864) . . . . . . . . . . . 11Swivel Locking Bracket with Frame (17V866) . . 12Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13Swivel House Tool (17V862) . . . . . . . . . . . . . . 14Toolbox (17V859) . . . . . . . . . . . . . . . . . . . . . . . 14Swivel Locker Calibration Tool (17V858) . . . . . 14Sealing Nozzles . . . . . . . . . . . . . . . . . . . . . . . . 15

Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . 16Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 18Graco Information . . . . . . . . . . . . . . . . . . . . . . . . . 18

Related Manuals

Service ScheduleThe following instructions reflect normal running condi-tions with Polyvinylchloride (PVC) and Liquid Applied Sound Deadening (LASD) material.

NOTE: Service intervals may vary based on the material used. More abrasive PVC materials require shorter ser-vice intervals. Local Asian sourced PVC material is sig-nificantly more abrasive, and service is recommended every six months.

Manuals3A5591 3D Gun Instructions

Parts Description

Yearly Bi-Yearly

12 months running (PVC)

6 months running (LASD)

24 months

17V812 O-RING

17V813 PACKING, nee-dle

17V814 O-RING

17V817 WASHER

17V821 O-RING

17V828 BEARING, flange

17V831 GUIDE

17V832 RING, guide

17V833 PACKING, noz-zle

17V834 GASKET

17V835 RING, separa-tor, pvc

17V846 PACKING, cyl-inder

17V855 SEAL, air

17V890 VALVE, sole-noid, 3/2

17V893 RING, seal, hr

17V895 RING, sealing, pvc

Main Assemblies

3A5641C 3

Main Assemblies

FIG. 1

41 7

2

6

5

3

Ref. Part Description Qty.1 17V911 BODY, central, assembly 12 17V912 CHAMBER, swivel 13 17V909 HOUSING, connection 14 17V836 HEAD, nozzle 15 17V896 CYLINDER, assembly 16 17V842 NEEDLE, material, valve 37 17V910 RING, lock 1

Main Assemblies

4 3A5641C

Central Body Assembly (17V911)

17V911

** Parts require yearly maintenance.

FIG. 2

101

102

102103

104

105106

Ref. Part Description Qty.101 17V899 BODY, central 1102 17V822 PACKING, set, material inlet 2103 17V823 PACKING, set, material return 1104** 17V834 GASKET 1105 17V793 PIN, locating 2106 17V840 GUIDE, valve needle 1

Main Assemblies

3A5641C 5

Packing Set Material Inlet (17V822)

17V822

** Parts require yearly maintenance.

Packing Set Material Return (17V823)

17V823

** Parts require yearly maintenance.

There are two tools available to dismount and mount the packing sets; a mounting tool (A) (17V860) for the nee-dle packings, and a “pick-up” tool (B) (17V861) for dis-mounting the packing sets.

FIG. 3

Ref. Part Description Qty.201** 17V813 PACKING, needle 3202** 17V831 GUIDE 1203 17V819 SPACER, packing, inlet 1

FIG. 4

Ref. Part Description Qty.201** 17V813 PACKING, needle 3202** 17V831 GUIDE 1204 17V820 SPACER, packing, return 1

201202 203 201

201

201202

204

FIG. 5

A

B

Main Assemblies

6 3A5641C

Swivel Chamber (17V912)

17V912

* Parts require bi-yearly maintenance.

** Parts require yearly maintenance.

FIG. 6

Cut View

301

302

303

320 321 322319

301

318

317

316

315

304

305306307

308309

308307

310

311312

313314

305

Ref. Part Description Qty.301** 17V828 BEARING, flange 2302 17V804 SCREW 4303* 17V893 RING, seal, hr 1304 17V901 HOUSING, bearing 1305 17V894 ADAPTER, distributor, air ring 1306 17V825 RING, distributor, leakage 1307** 17V895 RING, sealing, pvc 2308 17V824 RING, distributor, material 2309** 17V835 RING, separator, pvc 1310 17V827 DISK, support 1311 17V885 HOUSING, swivel 1312 17V887 PACKING 1313 17V886 MANIFOLD, solenoid valve 1

314 17V805 SCREW 2315 17V796 SCREW 6316 17V888 COVER, protection 1317* 17V890 VALVE, solenoid, 3/2 3318 17V889 COVER 1319 17V816 COUPLING 1320** 17V855 SEAL, air 4321 17V884 RING, air distributor 1322** 17V821 O-RING 4

Ref. Part Description Qty.

Main Assemblies

3A5641C 7

Connection Housing (17V909)

17V909

** Parts require yearly maintenance.

FIG. 7

411

416

415

404

417

405

412

407

410

409

418

406

419

413

403401

412

402

414 408

Ref. Part Description Qty.401 17V903 CONNECTION, lower 1402 17V902 CONNECTION, upper 1403 17V843 COVER, left side 1404 17V844 COVER, upper 1405 17V845 COVER, right side 1406** 17V814 O-RING 4407 17V904 FLANGE, connection 1408 17V795 SCREW 1409 17V815 PLUG 1410 17V898 CONNECTOR, 5 pin 1411 17V803 SCREW 4

412 17V802 SCREW 4413 17V796 SCREW 8414 17V808 GASKET, 1/8” 1415 17V916 TIP, 3/8” 2416 17V809 GASKET, 3/8” 2417 17V897 CONNECTOR, T3 1418 17V891 CABLE, connection, solenoid

valve3

419 17V807 WASHER 1

Ref. Part Description Qty.

Main Assemblies

8 3A5641C

Nozzle Head (17V836)

17V836

** Parts require yearly maintenance.

FIG. 8

502503

505

504

501

506

Ref. Part Description Qty.501 17V874 HEAD, nozzle 1502 17V806 SCREW, M6 1503 17V873 CAP, nozzle 1504** 17V833 PACKING, nozzle 3505 --- NOZZLE 3506 17V799 SCREW, M4 3

Nozzle Head Nozzle Angles (NA) 1, 2, 3 Nozzle Cap Nozzle Slot Angles (SA) 1, 2, 317V874 0 | 45| 75 17V873 0 | 90 | 0

Main Assemblies

3A5641C 9

Cylinder Assembly (17V896)

17V896

** Parts require yearly maintenance.

FIG. 9

601 607

602

603

604

605606

Ref. Part Description Qty.601** 17V846 PACKING, cylinder 1602 17V892 HOUSING, cylinder 1603 17V797 SCREW, M4 3604 17V830 SPRING 3605 17V818 COVER, cylinder 1606 17V799 SCREW, M4 3607** 17V813 PACKING, needle (see page 5) -

Main Assemblies

10 3A5641C

Material Valve Needle (17V842)

17V842

** Parts require yearly maintenance.

Lock Ring (17V910)17V910

* Parts require bi-yearly maintenance.

FIG. 10

703702

701

704

705

Ref. Part Description Qty.701 17V838 NEEDLE, threaded 1702 17V826 PISTON 1703** 17V812 O-RING 1704 17V798 SCREW, set, M4 2705** 17V832 RING, guide 1

FIG. 11

803

804

801802 Ref. Part Description Qty.

801 17V905 RING, lock 1802 17V801 SCREW, M5 2803 17V794 PIN 1804* 17V817 WASHER 1

Accessories

3A5641C 11

Accessories

Mounting Flange (17V837)

17V837

Swivel Locking Bracket (17V864)

17V864

FIG. 12

Ref. Part Description Qty.101 FLANGE 1102 WASHER 3103 PARALLEL PIN 2104 PARALLEL PIN 1105 SCREW 3106 SCREW 6

103

106

101

102

104

105

IRB 2400 10/16IRB 2600 12/20IRB 4400 L 10IRB 4600 20

FIG. 13

Ref. Part Description Qty.201

17V867

ROBOT BRACKET 1202 SCREW, M6 2203 AXIS 1204 PARALLEL PIN 1205 SCREW, M5 2206

17V868GUN BRACKET 1

207 BUSHING 2208

17V870SCREW, M6 2

209 DISTANCE PIECE 1

208

209

206

207 202

203

204

205 201

IRB 2400 10/16IRB 2600 12/20IRB 4400 L 10IRB 4600 20

Accessories

12 3A5641C

Swivel Locking Bracket with Frame (17V866)

17V866

FIG. 14

311

310

312

313309

302

301

306

304

303307

308

IRB 2400 10/16IRB 2600 12/20IRB 4400 L 10IRB 4600 20

Ref. Part Description Qty.301

17V867

ROBOT BRACKET 1302 SCREW, M6 2303 AXIS 1304 PARALLEL PIN 1305 SCREW, M5 2306

17V868GUN BRACKET 1

307 BUSHING 2308

17V869SCREW, M6 2

309 DISTANCE PIECE 1310

17V865

SCREW, M4 2311 SCREW, M6 2312 FRAME, swivel lock, upper 1313 FRAME, swivel lock, lower 1

Accessories

3A5641C 13

ToolsThere are two tools available to dismount and mount the needle packings; a mounting tool for the needle pack-ings (17V860) 10 and a pick-up tool (17V861) for dis-mounting the packing sets.

DismountingPush the “pick-up” tool gently down the material chan-nel, as shown in FIG. 16.

Then “hook up” the packing and the needle guide as the tool is pulled back, as shown in FIG. 17.

The needle packings in the cylinder block are removed in the same manner.

MountingThe first step is to insert the lower needle packings (UHMW-packings). The seals are inserted using the special packing mounting tool. When inserting the pack-ings, it’s important to notice that the open side of the packings are facing the nozzle head. Then use the pick-up tool to push them in place.

FIG. 15

FIG. 16

17V860

17V861FIG. 17

FIG. 18

Needle Packings

Mounting Tool

Pick-Up Tool

Accessories

14 3A5641C

Swivel House Tool (17V862)The tool is used to push out used seal rings from the swivel housing. The other end is used to push down the new seal rings.

Toolbox (17V859)All the necessary tools to assemble and disassemble applicators. Special tools for swivel and nozzle seal is included in this toolbox.

Swivel Locker Calibration Tool (17V858)NOTE: For ABB robot arm use only.

The tool is used to align the rotation center of the swivel locker with the rotation center of the robot axis 5.

FIG. 19

FIG. 20

FIG. 21

Accessories

3A5641C 15

Sealing Nozzles

FIG. 22

Ref. PartH

(mm)W

(mm)501 17V669 0.3 7502 17V670 0.3 8503 17V671 0.3 9504 17V672 0.3 10505 17V673 0.38 8506 17V674 0.38 9507 17V675 0.38 10508 17V676 0.38 11

HW

Wiring Diagram

16 3A5641C

Wiring Diagram

NOTE: Pin order of the socket plugs are shown on the outside of the gun.

Pin Order in the 5 Pin Socket Plug

T1 T2

Cable M12 5 way (17V857)

Wiring Diagram

3A5641C 17

All written and visual data contained in this document reflects the latest product information available at the time of publication. Graco reserves the right to make changes at any time without notice.

Original instructions. This manual contains English. MM 3A5641Graco Headquarters: Minneapolis

International Offices: Belgium, China, Japan, Korea

GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USACopyright 2018, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.

www.graco.comRevision C, March 2019

Graco Standard WarrantyGraco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written recommendations.

This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or maintenance of structures, accessories, equipment or materials not supplied by Graco.

This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.

THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.

Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy (including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.

GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties.

In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the negligence of Graco, or otherwise.

FOR GRACO CANADA CUSTOMERSThe Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into, given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite de ou en rapport, directement ou indirectement, avec les procédures concernées.

Graco InformationFor the latest information about Graco products, visit www.graco.com.For patent information, see www.graco.com/patents. TO PLACE AN ORDER, contact your Graco distributor or call to identify the nearest dis-tributor.Phone: 612-623-6921 or Toll Free: 1-800-328-0211 Fax: 612-378-3505