3.6 x 1.98m stock trailer - free trailer building · pdf file2 4 0 0 3500 3600 1 8 8 0...

PROJECT TITLEProject Location A PROJECT TITLETRAILERSAUCE.COM / TRAILERSAUCE.CO.NZ A PROJECT TITLEProject Location A STOCK TRAILER ©Trailersauce 2014TRAILERSAUCE.COM / TRAILERSAUCE.CO.NZ A

www.trailersauce.comwww.trailersauce.co.nz

[email protected] STOCK TRAILER ©Trailersauce 2014

TRAILERSAUCE

3.6 x 1.98m STOCK TRAILER


1

2

3

4

5

6

7

8

9

10

2622

CHASSIS / DRAWBAR COMPONENTS


13

14

11

12

91

87, 88, 89, 94

44

45

46

47

48

51

52

59

62

65

64

61

55

54

63

100

15

2

TRAILER / CRATE COMPONENTES

PROJECT TITLEProject Location 01A PROJECT TITLETRAILERSAUCE.COM / TRAILERSAUCE.CO.NZ 01A PROJECT TITLEProject Location 01A STOCK TRAILER ©Trailersauce 2014TRAILERSAUCE.COM / TRAILERSAUCE.CO.NZ 01A

2400

3500

3600

1880

400 400400 400 400 400 All crossmembers at 400 centres

A A

CHASSISPLAN VIEW


SECTION A-A

Outer Chassis runners 75 x 50 x 3.0 RHS

Cross members 50 x 25 x 2.5 RHS

3rd & 6th Cross member 50 x 50 x 3.0 SHS

Front & Rear Cross members 75 x 50 x 3.0 RHS

Chassis shown upside down with intermediatecross members flush with bottom of chassis runners

50 x 50 cross members used for joining deck material

CHASSIS CROSS SECTION


1875

Outside face of springmust be flush with outside edge ofChassis runner

Adjust so tail of spring can movefreely without binding or fallingout when rocker unit oscillates

Rotate rocker to ensure smoothaction

SPRING SETUP

FRO

NT

OF

TRAIL

ER


3150

1825

DRAWBARMaterial - 100 x 50 x 5.0 RHS

Butt inside face of drawbarwith spring hanger


DO NOT weldacross these faces onboth inside & outside offront cross member

Level drawbar ends and tack weldCheck centrality with chassis,

Full weld where both drawbar sectionsmeet

Fit 75 x 50 RHSPacker on flat between cross members toadd extra support andstrength to drawbarspring end. Weld to bothchassis and drawbar

Fully weld drawbar to chassis and spring hangers

DRAWBAR WELDING


50 x 6 Flatbarpads 50mm long

Only weld longitudinalto drawbar on inside and outside edge.

DO NOT weld padsacross this face

Peak upright positioned back from front cross member approx 50- 75mm

DRAWBAR BRACEMaterial - 16mm Solid Rod with 50 x 6 Flatbar pads

100

10075

EquallySpaced


DRAWBAR GUSSETNB - Trailer shown right way up for clarity

40mm Angle Gusset

100

40 x 5 Equal Angle

DO NOT weld acrossthis face on drawbar

Postion centrally over top ofdrawbar and weld to front cross member

Weld to drawbar longitudinally only


337 375 362 362 375 362 362 375 337

DECK ANGLEMaterial - 25 x 3 Equal Angle

Deck angle fitted to inside of chassisrunners flush with top.

NB - Measurements accurate but may need to be reducedto fit within chassis framing - No compensation has beenmade for cross member welds, adjust as required

DECK SUPPORT ANGLE

Deck Angle is fitted to givedecking additional support and strength along the sides. Shortersections of angle can be used ifdesired.


FRO

NT

OF

TRAIL

ER3600

1175

1430

551 516 533 667 649 684

CRATE SIDE FRAMING - Left Hand side shown


35 x 35 x 3.0 SHS External Frameand centre upright

EXTE

RN

AL

SID

E

Dia 16mm Solid Rod

Crate Top Side Runner25 x 25 x 2.5 SHS

Intermediate upright25 x 25 x 2,5 SHS

Crate Side Runner25 x 25 x 2.5 SHS

B

B

SECTION B-B

Componentsflush with external

edge of frame

C

C

SECTION C-C

Intermediate upright25 x 25 x 2.5 SHS

External Frame35 x 35 x 3.0 SHS

LH CRATE SIDE CROSS SECTION

External frame35 x 35 x 3.0 SHS


1175

636624637503491503

25 x 3 Equal Angle Mitred corners

NB - Measurements accurate but may need to be reducedto fit within crate side framing - No compensation has beenmade for side framing welds, adjust as required

CRATE PANEL ATTACHMENT ANGLE - LH SIDE

FRO

NT

OF

TRAIL

ER

EXTE

RN

AL

SID

E

Fit Angle flush with external face of crate

framing

NB - Angle should be predrilled prior to fitting. Hole diameter to suit fasteners.Recommended fasteners M10 minimum.Hole spacing maximum of 600mm apart.

Cross section at base ofside framing.

Plywood inset of 10mmsuitable for 9 or 12mmPlywood.


70

33

90

33

GATE HINGE PIN - SHORTMaterial - 9/16" Bright RoundQuantity - 4 offScale - 1:1 GATE HINGE PIN - LONG

Material - 9/16" Bright RoundQuantity - 4 offScale - 1:1

50

GATE HINGE/LATCH PIPEMaterial - 15NB Medium PipeQuantity - 20 off TotalScale - 1:1

GATE HINGE COMPONENTS


50

35

69

6845°

5

Flatbar flushwith hinge pipe

HINGE STRAPMaterial - Hinge pipe 15NB Med Pipe50 x 6 Flatbar50 x 8 FlatbarQuantity - 6 off TotalScale - 1:1

~ 40

135

SLIDING GATE HANDLEMaterial - 16mm Solid RodQuantity- 4 offScale - 1:2

50

180

CRATE PINMaterial - 12mm Solid RodQuantity- 4 offScale - 1:2


149511

565

100 60

CENTRE GATE PINMaterial - Dia 16 Solid RoundScale - 1:7.5

Chamfer end chamfer end

1010

19

25 25

50

Dia 6.0

Dia 18.0

CENTRE GATE PIN PLATEMaterial - 50 x 6 FlatbarScale - 1:1

6


862

418

175

425

325

1000

REAR LH SIDE HINGE PINPOSITIONMeasurements to pin centresPins mounted centrally on face

BUTTRESSMaterial - 35 x 35 x 3.0 SHS

60°

Predrill basefor bolting tochassis

Short gatepin

Long gate pin


325

1000

FRONT LH SIDE HINGE PINPOSITIONMeasurements to pin centresPins mounted centrally on face

CENTRE LH SIDE HINGE PINPOSITIONMeasurements to pin centresPins mounted centrally on face

325

1000

Short pin Short pin

Long pin

Long pin

FRO

NT

OF

TRAIL

ER


REAR RH SIDE HINGE PIPEPOSITION

RH Crate Side Framing is identical to LH Side FramingThe panel attachment angle is required to be reversed

3201000

Hinge pipes mountedflush with end faceof crate side. Aligncentre axis of hinge pipewith inside crate face.NB - Tack weld only. Fullyweld once aligned with rear gate.

End Face

FRO

NT

OF

TRAIL

ER

Hinge Pipes


FRO

NT

OF

TRAIL

ER

1570

Centre gate pin latch holeDiameter 18.0mm

Centre gate pin

Latch hole

PLAN VIEW

Centre Gate

RH Crate Side

Front of Trailer

FRONT RH SIDE HINGE PINPOSITIONMeasurements to pin centresPins mounted centrally on face

325

1000

Short pin

Long pinCENTRE GATE PIN LATCH HOLEPOSITIONHole drilled centrally in top facethru bottom face

FRO

NT

OF

TRAIL

ER


1898

1395

1465

1100

230

896

REAR & CENTRE SWING GATE BASE FRAME

15

Sliders for Sliding Gate

448 448



Centre upright35 x 35 x 3.0 SHS

Closed frame horizontal25 x 25 x 2.5 SHS

16mm Solid Rod

Closed framecentre upright

25 x 25 x 2.5 SHS

Sliders50 x 50 x 5.0 SHS

Closed framehorizontal

25 x 25 x 2.5 SHS

Panel attachment angle25 x 3 Equal Angleflush mounted to exterior face of gate frame

Hinge Straps

Sliding gatelatch pipe

Swing gatelatch pipes

REAR SWING GATE COMPONENTS

D D

External Upright

Panel attachment angle

Hinge strap

Closed frame horizontal

External frame base

SECTION D-D

Sliders fittedloose on top andbottom frame to connect to slidinggate


1395

1465

962

1140

230

430 430

30

417 417

1140

REAR / CENTRE SLIDING GATE

PANEL ATTACHMENT ANGLEMaterial - 25 x 3 Equal AngleNB - Measurements accurate but may need to be reducedto fit within crate side framing - No compensation has beenmade for side framing welds, adjust as required

EXTE

RN

AL

SID

E

Fit Angle flush with external face of crate

framing

Cross section at base ofsliding gate frame

Plywood inset of 10mmsuitable for 9 or 12mmPlywood.


6mm gap between crate sidesand rear, centre and front gates

6mm gap between crate sides andrear, centre and front gates

Use 6mm packers down vertical faces to ensurecorrect alignment of rear, centre and front gates.


Level top of swing gate tocrate side. Align hinge strapsto hinge pins, clamp and weld

Level top of sliding gate with swing gateWeld sliders to sliding gate.

Align latch pipes with side latchpipes and weld to swing gate.

Allow minimum 5mm gap between pipes.

SETTING UP REAR SWING/SLIDING GATE


Fit Handle(s) at suitableposition on sliding gate

Align and weld latch pipes on sliding and swing gate allowing a minimum of5mm gap between each pipe.

Operate both slidingand swing doors to ensure smooth operation

If required weld 2-3mm packersinside slider section to prevent excessmovement.

REAR SWING/SLIDING GATE


SEE DETAIL

15

17.5

Dia 18.0

Sliding door latch pipe

Slider

Hole drilled thru both top and bottomframe in same position for centregate pin to pass through

PLAN VIEW

CENTRE GATE DETAIL

Centre sliding and swing gate framing identical to rear gateHinging and latching differs


Level top of gate with sideCentralise hinge tubes to hingepins and weld to centre gate

Level top of sliding gate with swing gateWeld sliders to sliding gate.

Align and weld latch pipes on sliding and swing gate allowing a minimum of5mm gap between each pipe.

CENTRE GATE SETUP


Fit Centre gate pin toswinging gate

Centre gate pin viewed frombottom of swinging gate frame

CENTRE GATE PINFITTING


1898

484 465

1395

1140

FRONT GATE

896


PANEL ATTACHMENT ANGLEMaterial - 25 x 3 Equal Angle

NB - Measurements accurate but may need to be reducedto fit within crate side framing - No compensation has beenmade for side framing welds, adjust as required

1140

435 435 435 435

4 x Hinge straps fitted when gatealigned with crate sides


Centre Upright35 x 35 x 3.0 SHS

Intermediate Uprights25 x 25 x 2.5 SHS

16mm Solid Rod

Open Horizontal25 x 25 x 2.5 SHS

Panel attachment angleFRONT GATE


250

210

50 x 25 x 2.5 RHSGuard supports

Position guards to suit tyresAllow larger guard clearance behind

rear wheel

Overall guard width

Chassis Buttresssupport width


Cut side guard support runnersto suit guard position.

Ensure guard is square to main chassis.

Material - 50 x 25 x 2.5 RHS

Cut packers and position equallybetween guard and chassis buttress

supportMaterial - 50 x 25 x 2.5 RHS

GUARD SUPPORTS

Guard support cladding options -3mm steel treadplate3-5mm aluminium treadplate/DiamondplatePlywood


Coupling PlateEnsure drilling matches coupling hole

position. Align centrally to trailerchassis. Check coupling plate

overhang to ensure sufficient clearancebetween drawbar end and tow bar

Predrill drawbar both sides for safety chains attachment

Fit 3mm panel for mountinglights and rego plate.Predrill to suit lights

Predrill crate sides formounting cover bars


COVER BARS

10

75

30

35

570

130

200

1980

Centre Cover Bar

End Cover Bar

Dia 10.0 Hole

30 x 5 Flatbar

35 x 35 x 3.0 SHS

35 x 35 x 3.0 SHS


Drill both ends of cross members2 holes vertically and 1 hole at base

Drill all closed sections with 2 vertical holesand at least on on the base

Buttress packer 2 holes at both endsChassis runners 2 holes verticaland at least 1 hole on base at eachend

Crate uprights at least 1 holeat each end

Guard support runner2 vertical holes and atleast 1 hole on base

Chassis runner

All closed RHS & SHS sections must have at least 2 vertical holes and a minimum of 1drain hole on the horizontal. Where material isopen at one end, the opposite end must be drilled.

Drain hole size is a minimum of 8mm - check withyour galvaniser for their recommended hole size.

GALVANISING DRAIN HOLES


8G x 30mm Galvanised self tappingcountersunk screws for fixing deck tochassis.

Long shank rivets can also be used.

Distance between fastenings should notbe more than 200mm.

M8 x 130mm GalvanisedCoach bolts

Distance between fastenings300 - 400mm. Equally space

along trailer as appropriate.

M8 x 16 x 3mm GalvanisedFlat Washer

M8 Nylock Nut - Galvanised

M4 Tee Nut

M4 x 12mm Allen Headcap screw - ideally Stainless Steel

Check with your fastener supplier for other possible

options if cap screws unsuitable.

Crate Side

DeckingCrate external frame base

Chassis runner

FASTENING OPTIONS

3.6 x 1.98m stock trailer - free trailer building · pdf file2 4 0 0 3500 3600 1 8 8 0...

Documents