3. disassembly and reassembly - nephew club · pdf file · 2015-03-09dispenser...

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19 3. DISASSEMBLY AND REASSEMBLY 3-1) Refrigerator Door 20 3-2) Door Switch In Refrigerator 22 3-3) Door Gasket 22 3-4) Door Handle 22 3-5) Refrigerator Light 23 3-6) Internal Water Dispenser 23 3-7) Spill Proof Glass Shelf 24 3-8) Vegetable & Fruit Drawers 24 3-9) Cool Select Pantry 25 3-10) Motor Damper 26 3-11) Water Filter 26 3-12) Gallon Door Bin 27 3-13) Vertical Hinged Section 28 3-14) Evaporator Cover In Refrigerator 29 3-15) Evaporator In Refrigerator 30 3-16) Freezer Door 31 3-17) Pull Out Drawer 32 3-18) Ice Maker 33 3-19) Freezer Light 33 3-20) Door Switch In Freezer 33 3-21) Evaporator Cover In Freezer 34 3-22) Evaporator In Freezer 34 3-23) Machine Compartment 35 3-24) Electric Box 38

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Page 1: 3. DISASSEMBLY AND REASSEMBLY - Nephew Club · PDF file · 2015-03-09Dispenser Cover Water Hose Cap Part Name How To Do Descriptive Picture 1. ... DISASSEMBLY AND REASSEMBLY 3-9)

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3. DISASSEMBLY AND REASSEMBLY

3-1) Refrigerator Door 203-2) Door Switch In Refrigerator 223-3) Door Gasket 223-4) Door Handle 223-5) Refrigerator Light 233-6) Internal Water Dispenser 233-7) Spill Proof Glass Shelf 243-8) Vegetable & Fruit Drawers 243-9) Cool Select Pantry 253-10) Motor Damper 263-11) Water Filter 263-12) Gallon Door Bin 273-13) Vertical Hinged Section 283-14) Evaporator Cover In Refrigerator 293-15) Evaporator In Refrigerator 303-16) Freezer Door 313-17) Pull Out Drawer 323-18) Ice Maker 333-19) Freezer Light 333-20) Door Switch In Freezer 333-21) Evaporator Cover In Freezer 343-22) Evaporator In Freezer 343-23) Machine Compartment 353-24) Electric Box 38

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3-1) Refrigerator Door

DISASSEMBLY AND REASSEMBLY

RefrigeratorDoor

Part Name How To Do Descriptive Picture

1. Remove the cap-top table withusing a flat-blade(-) screwdriver.

2. Remove 3 screws of the top-table.

3. Remove the 3 housing-connectscrews of TOP-TABLE.(Refer to the picture)

4. Disengage the housing-connectof upper hinge (left door).

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DISASSEMBLY AND REASSEMBLY

RefrigeratorDoor

Part Name How To Do Descriptive Picture

5. Remove the earth-screw ofupper hinge.

6. Remove 3 bolt screws of hinge.

Caution : Avoid damage orseparation of the doorwhen removing thebolt.

7. Remove the door by lifting itstraight up.

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3-2) Door Switch In Refrigerator

DISASSEMBLY AND REASSEMBLY

3-3) Door Gasket

3-4) Door Handle

Door SwitchIn Refrigerator

Part Name How To Do Descriptive Picture

1. Remove the magnet switch withusing a flat-blade(-) screwdriver.(Refer to the picture)

Door GasketIn Refrigerator

Part Name How To Do Descriptive Picture

1. Remove the door-gasket bypulling it out of the retainingchannel.

Door HandleRefrigerator

Door HandleFreezer

Part Name How To Do Descriptive Picture

1. Remove the door handle ofrefrigerator by lifting it up andpulling it out.(Refer to the picture)

1. Remove the door handle offreezer by pushing it to the rightand pulling it out.(Refer to the picture)

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DISASSEMBLY AND REASSEMBLY

3-5) Refrigerator Light

3-6) Internal Water Dispenser

Internal WaterDispenser Cover

Water Hose Cap

Part Name How To Do Descriptive Picture

1. Remove the internal waterdispenser cover by inserting aflat-blade(-) screwdriver to thegap of dispenser with pulling thecover.

2. Remove the water hose cap bypulling it out.(Refer to the picture)

RefrigeratorLight

Part Name How To Do Descriptive Picture

1. Remove the light cover bypulling it down with pushing therear of light cover.

2. Remove the lamp by turning itcounterclockwise.

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DISASSEMBLY AND REASSEMBLY

3-7) Spill Proof Glass Shelf

3-8) Vegetable & Fruit Drawers

Micro Switch

Part Name How To Do Descriptive Picture

1. Remove the micro switch withusing flat- blade(-) screwdriver.(Refer to the picture)

2. Disengage the HousingConnect.(Refer to the picture)

Spill ProofGlass Shelf

Part Name How To Do Descriptive Picture

1. Remove the shelf by lifting thefront plane of the shelf up andpulling it out.

Vegetable &Fruit Drawers

Part Name How To Do Descriptive Picture

1. Remove the vegetable & fruitdrawer by pulling the roller partand lifting it up.

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DISASSEMBLY AND REASSEMBLY

3-9) Cool Select Pantry

Vegetable & FruitDrawers Shelf

Part Name How To Do Descriptive Picture

1. Remove the vegetable & fruitdrawers shelf by pulling it out.(Refer to the picture)

Cool Select Pantry

Part Name How To Do Descriptive Picture

1. Remove the cool select pantryby pulling the roller part andlifting it up.

Cool Select PantryCover

1. Remove the cool select pantrycover by lifting the central partof the cover with pushing it tothe left.

Cool Select PantryShelf

1. Remove the cool select pantryshelf by lifting the front part ofthe shelf with pulling it.

Cool Select PantryRail

1. Remove the cool select pantryrail by unscrewing the 3 screwparts and pulling the rail.

2. Disconnect the housing connectof internal rail part.(Refer to the picture)

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DISASSEMBLY AND REASSEMBLY

3-10) Motor Damper

3-11) Water Filter (Disassembly)

Motor Damper

Part Name How To Do Descriptive Picture

1. Remove the cool select pantry.Remove the screw part of lowermotor damper part and thenpush the motor damper down.

1. Disengage 2 housing connectsof the rear motor damper.(Refer to the picture)

Water Filter

Part Name How To Do Descriptive Picture

1. Remove the shelf by lifting thefront plane of the shelf up andpulling it out.

2. Remove the water filter byturning it clockwise.(Refer to the picture)

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DISASSEMBLY AND REASSEMBLY

3-11) Water Filter (Reassembly)

3-12) Gallon Door Bin

Gallon Door Bin

Part Name How To Do Descriptive Picture

1. Remove the gallon door bin bylifting it up.(Refer to the picture)

WaterFilter

Part Name How To Do Descriptive Picture

1. Place the part of ( ) arrow (thatis indicating in the picture) in themiddle of the front filter coverand push it up.

2. Turn the water filtercounterclockwise until centralhorizontal line of filter cover andboth ends of water filter labelare made all of the same width.(Refer to the picture.)

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DISASSEMBLY AND REASSEMBLY

3-13) Vertical Hinged Section

Vertical HingedSection

Part Name How To Do Descriptive Picture

1. Remove 2 screw cap parts withusing flat-blade(-) screwdriver.(Refer to the picture)

2. Unscrew 2 screws.

3. Disengage the internal housingconnect of vertical hinge.

4. Remove the vertical hingedsection by lifting vertical hingeup.(Refer to the picture)

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DISASSEMBLY AND REASSEMBLY

3-14) Evaporator Cover In Refrigerator

Evaporator CoverIn Refrigerator

Part Name How To Do Descriptive Picture

1. Remove the angle cap withusing a flat-blade screwdriver.(Refer to the picture)

2. Unscrew 4 screws.

3. Remove the the lower part ofangle mid by pulling it out andpushing it down. (Refer to the picture)

4. Remove the hook by pulling itfrom the lower part and pushingthe cover down. (Refer to the picture)

5. Disconnect the housing connectof rear plane. (Refer to the picture)

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DISASSEMBLY AND REASSEMBLY

3-15) Evaporator In Refrigerator

EvaporatorIn Refrigerator

Part Name How To Do Descriptive Picture

1. Remove the the housing coverby pushing both lateral sides ofthe housing cover and pulling itout.(Refer to the picture)

2. Disconnect the housing connectpart.(Refer to the picture)

3. Unscrew 2 screws.

4. Remove the evaporator by liftingthe bottom side of it up andpulling it out.(Refer to the picture)

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DISASSEMBLY AND REASSEMBLY

3-16) Freezer Door

FreezerDoor

Part Name How To Do Descriptive Picture

1. Open the freezer door.Remove the tilting pocket bypushing it to the left.(Refer to the picture)

2. Remove the 2 support tiltingpockets with temporary force.(Refer to the picture)

3. Remove the freezer drawer binby lifting the bottom part of it up.(Refer to the picture)

4. Remove 4 internal bolts at bothlateral sides of rail part.(Refer to the picture)

5. Remove the freezer door bytilting the bottom part of it andlifting it up.

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DISASSEMBLY AND REASSEMBLY

3-17) Pull Out Drawer

3-18) Ice Maker

Ice Maker

Part Name How To Do Descriptive Picture

1. Remove the ice maker cover bypulling the bottom part of icemaker cover out.

2. Unscrew 2 screws.

Pull Out Drawer

Part Name How To Do Descriptive Picture

1. Slide the drawer out as much aspossible.

2. Insert a flat screw driver(-) intothe gap and then push it up todiassemble.

3. Remove the pull out drawer bylifting the bottom part of drawerbin and pulling it out.

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DISASSEMBLY AND REASSEMBLY

3-19) Freezer Light

3-20) Door Switch In Freezer

Ice Maker

Part Name How To Do Descriptive Picture

3. Remove the ice maker bypulling it out.

4. Disconnect the housingconnector part.

Door Switch InFreezer

Part Name How To Do Descriptive Picture

1. Remove the freezer drawer binwith using flat-blade(-)screwdriver.(Refer to thepicture)

2. Disconnect the housingconnector part.

Freezer Light

Part Name How To Do Descriptive Picture

1. Remove the light by pulling thelight cover down with pushingthe rear plane of light cover.

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DISASSEMBLY AND REASSEMBLY

3-21) Evaporator Cover In Freezer

3-22) Evaporator In Freezer

Evaporator InFreezer

Part Name How To Do Descriptive Picture

1. Remove the housing cover bypushing both lateral sides ofhousing cover part and pulling itout.Remove the housing connectorpart.

2. Remove the evaporator bypulling the lower part ofevaporator with lifting it up.

Evaporator CoverIn

Freezer

Part Name How To Do Descriptive Picture

1. Remove the freezer door,freezer drawer bin, pull outdrawer, ice maker and thenunscrew 2 screws.

2. Remove the evaporator cover bypulling the bottom part of it out.

3. Disconnect the housingconnector part.

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DISASSEMBLY AND REASSEMBLY

3-23) Machine Compartment

Motor Fan

Part Name How To Do Descriptive Picture

1. Unscrew 8 screws of covercomp.

2. Disengage the housingconnector.(Refer to the picture)

3. Remove the hooker of supportcircuit motor by lifting the hookerup and pulling it out.

4. Remove the spring with usingflat-blade screwdriver.(Refer to the picture)

5. Remove the motor fan by pullingthe fan out with grasping themotor part.(Refer to the picture)

6. Unscrew 2 screws fixed in themotor.

7. Remove the hook of motorcover with using a flat-blade (-)screwdriver and then removethe motor.

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DISASSEMBLY AND REASSEMBLY

RelayPTC & O/L

Water Valve

Part Name How To Do Descriptive Picture

1. Disengage the housingconnector.

2. Remove the relay PTC withusing a flat-blade screwdriver.(Refer to the picture)

1. Unscrew the water valve fixed inthe screw part.

2. Remove the the hook part ofhose fixer by pushing it down.

3. Remove 2 water hose parts withpushing upper part of .(Refer to the picture)

4. Disengage 2 housing connectorparts.

5. Remove the hose connectingnut with using a wrench(8mm).

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DISASSEMBLY AND REASSEMBLY

Power Cord &Noise Filter

Part Name How To Do Descriptive Picture

1. Unscrew 2 screws.

2. Disengage the housingconnector.

3. Unscrew 3 earth screws.

4. Remove the cover by pushingthe hook up with using a flat-blade(-) screwdriver.(Refer to the picture)

5. Disengage the housingconnector to separate the powercord and noise filter.

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DISASSEMBLY AND REASSEMBLY

3-24) Electric Box

PBA Main

PBA SMPS

Part Name How To Do Descriptive Picture

1. Pull the refrigerator forward forhaving enough space to work atthe rear side of the appliance.

2. Unscrew 2 PCB cover fixedscrews.

3. Disengage all housingconnectors connected with mainPCB.

4. Unscrew 2 PCB fixed screws.

5. Remove the main PCB withlifting the upper part of the hookup.(Refer to the picture)

1. Remove the cover PCB andthen disengage the housingconnector connected with mainPCB.Remove the SMPS PCB withpushing the lower part of thehook down.