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ISX EVERY MILE. FOR LINE-HAUL AND VOCATIONAL TRUCKS TM

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ISXEVERY MILE.

FOR LINE-HAUL AND VOCATIONAL TRUCKS

TM

Cummins ISX is the all-around performance leader forheavy-duty diesels. An exceptional power-to-weightratio, long maintenance intervals and unsurpassed fueleconomy result in the lowest total cost of operation ofany engine in its class. Cummins ISX is clearly ahead of the competition.

Features And Benefits.Cummins ISX continues to lead the way for heavy-dutydiesels in its class. Thoroughly tested and provenreliable, the ISX satisfies the latest emissionsrequirements without aftertreatment.

Other benefits of the ISX include:

■ Cummins ISX delivers the best mpg of any engine

in its class.

■ The Holset Variable Geometry Turbocharger (VG

Turbo) offers industry-leading reliability and durability

together with outstanding throttle response.

■ SmartTorque ratings deliver up to 200 lb-ft of extra

torque in the top two gears, resulting in better fuel

economy, fewer shifts and less driver fatigue.

■ The ISX Intebrake,™ standard on all ratings except

the ISX 385 ST, delivers up to 600 braking

horsepower, increasing driver control and

reducing wear on service brakes.

■ ISX may be uprated to higher output levels for

maximum resale value.

RatingsEN G I N E AD V E RT I S E D PE A K GO V E R N E DMO D E L HO R S E P O W E R TO R Q U E SP E E D

ISX 565 565 1850 @ 1200 RPM 2000 RPM

ISX 530 530 1850 @ 1200 RPM 2000 RPM

ISX 500 500 1850 @ 1200 RPM 2000 RPM

ISX 500 500 1650 @ 1200 RPM 2000 RPM

ISX 475 475 1850 @ 1200 RPM 2000 RPM

ISX 475 475 1650 @ 1200 RPM 2000 RPM

ISX 450 450 1650 @ 1200 RPM 2000 RPM

ISX 450 450 1550 @ 1200 RPM 2000 RPM

ISX 400 400 1650 @ 1200 RPM 2000 RPM

ISX 400 400 1550 @ 1200 RPM 2000 RPM

ISX 400 400 1450 @ 1200 RPM 2000 RPM

SMARTTORQUE RATINGS

ISX 500 ST 500 1650/1850 @ 1200 RPM 2000 RPM

ISX 475 ST 475 1650/1850 @ 1200 RPM 2000 RPM

ISX 450 ST 450 1450/1650 @ 1200 RPM 2000 RPM

ISX 400 ST 400 1450/1650 @ 1200 RPM 2000 RPM

ISX 385 ST 385 1450/1550 @ 1200 RPM 2000 RPM

VOCATIONAL RATINGS

ISX 465V 465 1650 @ 1200 RPM 2000 RPM

ISX 435V 435 1450 @ 1200 RPM 2000 RPM

SpecificationsADVERTISED HORSEPOWER 385-565 HP 287-421 KW

PEAK TORQUE 1450-1850 LB-FT 1966-2508 N•M

GOVERNED SPEED 2000 RPM

CLUTCH ENGAGEMENT TORQUE 1000 LB-FT 1356 N•M

NUMBER OF CYLINDERS 6

OIL SYSTEM CAPACITY 14 U.S. GALLONS 53 LITERS

NET WEIGHT 2,940 LB 1,334 KG

FOR LINE-HAUL AND VOCATIONAL APPLICATIONS.

Optional Equipment.■ CENTINEL™

Advanced Engine Oil

Management System

extends oil change

intervals to 525,000 miles

(840,000 km) and oil filter

changes to 75,000 miles

(120,000 km). Decreases

maintenance cost while

maximizing uptime and productivity.

CENTINEL is also available in a “burn-only” version

for vocational vehicles or anyone running local routes

with routine daily maintenance. You simply add oil

directly to the engine as needed, eliminating the

weight and installation costs of a replenishment tank.

■ RoadRelay™ 4 is the most popular in-cab

information system in the industry. This optional

product gives drivers real-time access to engine

performance data along with maintenance reminders

and engine protection advice.

■ Water-in-fuel sensor alerts driver to contamination

that could cause performance and durability

problems.

■ ICON™ – Idle control unit turns engine on/off

automatically, decreasing idle times and fuel

consumption while maintaining engine oil

temperature and battery voltage. An in-cab

thermostat is available for ICON, controlling engine

operation as needed to maintain driver comfort.

Key Electronic Features.■ Load-Based Speed Control

(LBSC) – Improves both

fuel economy and driver

satisfaction by automatically

matching engine performance

to changing road and load

conditions.

■ Gear-Down Protection (GDP) – Improves fuel

economy by encouraging the driver to operate

in the top two gears.

■ Idle Control – Electronic features control idle speed,

idle time, engine shutdown and PTO utilization.

■ Road Speed Governor and Cruise Control – Settings

optimize both fuel economy and performance.

Designed For Dependability.Every Day Of Every Year.■ Self-tensioning belt drive system drives both fan and

alternator for reduced maintenance and increased

belt life.

■ Mid-stop cylinder liner minimizes oil consumption

and increases durability.

■ Patented single-piece Monotherm® piston delivers

increased durability with reduced weight, quieter

cold starting and superior oil control.

Electronic Tools.INSITE™ – For years Cummins INSITE software has

been making it easy for technicians to troubleshoot,

repair and service our electronic engines through easy-

to-follow steps on your computer. Providing the kind of

uptime you demand from your trucks.

QuickCheck III – Technicians can quickly and

easily view engine data from any electronic

diesel engine you run, using Cummins

QuickCheck III and your own PDA device.

For more information on hardware

compatibility, please visit us at

http://quickcheck.cummins.com or

see Bulletin 4081450.

ISX Line-Haul Maintenance Intervals.DUTY* LIGHT NORMAL SEVERE

OIL & FILTER 35,000 MI 25,000 MI 15,000 MI56,000 KM 40,000 KM 24,000 KM

FUEL FILTER 25,000 MI 25,000 MI 25,000 MI40,000 KM 40,000 KM 40,000 KM

COOLANT FILTER** 50,000 MI 50,000 MI 50,000 MI80,000 KM 80,000 KM 80,000 KM

VALVE ADJUSTMENT 500,000 MI 500,000 MI 500,000 MI800,000 KM 800,000 KM 800,000 KM

*Light = > 6.7 mpgNormal = 5.5 to 6.7 mpgSevere = < 5.5 mpg

**With appropriate filter.

ISX Vocational Maintenance Intervals.

OIL & FILTER 9,000 MI14,400 KM 400 HOURS

FUEL FILTER 9,000 MI14,400 KM 400 HOURS

COOLANT FILTER 18,000 MI28,800 KM 800 HOURS

VALVE ADJUSTMENT 100,000 MI160,000 KM 10,000 HOURS

PowerSpec.PowerSpec is adownloadable softwareprogram that offers valuableinformation on vehiclegearing, adjustable electronicfeatures, fault codes and tripinformation at no cost.

Log on to www.powerspec.cummins.com to downloadthe latest version. Once installed, you can:

■ Access Cummins electronic engine feature andparameter descriptions and recommendations.

■ Select and program feature and parameter settings.

■ View gearing recommendations for specific enginesand applications.

■ Read and reset trip information and fault codes.

Line-Haul Gearing Recommendations.A major factor in optimizing performance and fueleconomy is vehicle gearing. Follow these simplerecommendations to ensure gearing is properly selected.

On-highway 80,000 lb (36,287 kg) or less:

■ For maximum fuel economy or for vehicles intending tocruise greater than 65 mph, gear for an engine speedof 1450 rpm at the 65-mph checkpoint.

■ In operations where fuel economy is not a primaryconcern or cruise speeds are typically below 65 mph,gear for an engine speed of 1550 rpm at the 65-mphcheckpoint.

■ Gearing combinations that produce an engine speedless than 1400 rpm at the vehicle’s intended cruisespeed should be avoided.

The formula for determining engine speed (rpm) at the65-mph checkpoint for a selected gearing combination is:

rpm = (65 mph) (top gear ratio) (axle ratio) (tire revs/mile)60

Log on to www.powerspec.cummins.com for moregearing recommendations.

Vocational Gearing Recommendations.■ Select a gearing combination that produces an engine

speed between 1600-1900 rpm at the vehicle’sintended cruise speed (mph).

■ The gearing combination selected should deliver theminimum startability (shown below) when launching thevehicle in the lowest gear of the transmission.

Tractor/Trailer Combination: 20%Straight Truck: 28%

rpm = (65 mph) (top gear ratio) (axle ratio) (tire revs/mile)60

Or log on to www.powerspec.cummins.com for moregearing recommendations.

Warranty Coverage.Cummins base coverage* is

2 years/250,000 miles (402,336 km)

with major components coverage for

5 years/500,000 miles (804,672 km) and injector coverage

for 2 years/125,000 miles (201,168 km).

*All plans cover defects in materials or factory workmanship.

Line-Haul Extended Coverage Plans.Protection Plan 1 – 3-year/300,000-mile (482,804 km)coverage keeps you on the road with Total Protectioncoverage on all Cummins-manufactured components.Labor is covered 100%, including all maintenance items.

Protection Plan 2 – 4-year/400,000-mile (643,738 km)Internal Protection coverage includes 100% parts andlabor to ensure against repair costs for specific internalcomponents and major engine systems.

Protection Plan 3 – 5-year/500,000-mile (804,672 km)Internal Protection with a $250 deductible after expirationof the base warranty. Covers specified internal componentsand major engine systems with 100% parts and labor.

Vocational Extended Coverage Plans.Vocational Coverage Plan 1 – 5-year/150,000-mile(241,402 km) Internal Protection to ensure coverageagainst major repair costs, no matter where your businesstakes you. The 5-year/150,000-mile plan covers internalcomponents and major engine systems, with 100% partsand labor, including mounting hardware and gaskets.

Vocational Coverage Plan 2 – 7-year/250,000-mile(402,336 km) Internal Protection coverage includes 100%parts and labor on internal components and major enginesystems, including mounting hardware and gaskets.

Extended Components Coverage.To provide every protection, we offer extended coverage forturbochargers, injectors and all major components. Majorcomponents coverage is available with 6-year/600,000-mile(965,607 km) or 7-year/700,000-mile (1,126,541 km) plans.Turbocharger coverage and injector coverage can bepurchased for 4 years/400,000 miles (643,738 km) or 5 years/500,000 miles (804,672 km). For more details, seeBulletin 4103544 or contact your local Cummins distributor.

QuickServe® Says It All –With A Guarantee.You need diesel engine service workdone fast – and done right – every time.That’s why you need Cummins QuickServe.Your Cummins distributor guarantees thatengine service performed in their shop with a standardrepair time of four hours or less will be completed thatsame day – or you’ll receive a $75 credit toward futureCummins parts or service work.

If your equipment is down and you can’t bring it to one ofour locations, we’ll come to yours. A Cummins QuickServetruck and certified service technician will be dispatchedwithin four hours of your call, or you’ll receive a $75 credittoward future Cummins parts or service work.

No one else has a parts and service network as extensiveor efficient as Cummins. That’s why no one else offersanything like our QuickServe “Same Day or We Pay”Guarantee.

To schedule or request service, call your local Cumminsdistributor today. For additional details, see our web site atwww.cummins.com.

Every Question.Answered.■ Service Network – Cummins

engines are backed by nearly3,500 authorized Cumminsparts and service outlets inNorth America.

■ Customer Assistance Center – Call the Cumminsspecialists for technical assistance, service locations andproduct literature at 1-800-DIESELS (1-800-343-7357).

■ Cummins E-Mail – For online assistance to Cummins-related questions, click on the Contact Us link in theheader at www.everytime.cummins.com.

■ Cummins Online Registration – Register all your Cummins engines quickly and easily atwww.everytime.cummins.com to ensure quality parts and service for your engine.

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435V HP/1450@1200 FR 10505

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465V HP/1650@1200 FR 10504

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400 HP/1450@1200 FR 10501

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ISX LINE-HAUL AND VOCATIONAL TORQUE AND POWER CURVES.

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Cummins is a pioneer in product improvement.Thus specifications may change without notice.Illustrations may include optional equipment.

Cummins Inc.Box 3005 Columbus, IN 47202-3005U.S.A.

Phone: 1-800-DIESELS (1-800-343-7357)Fax: 1-800-232-6393Internet: www.everytime.cummins.com

®Monotherm is a registered trademark of MAHLE, Inc.

Bulletin 4103595 Printed in U.S.A. Rev. 3/05©2005 Cummins Inc.