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FBP FieldBusPlugTechnical Description

V6

Universal Motor Controller

UMC22-FBP

2CDC3

42011F0003

Docume

ntatio

n

Version3

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UMC22-FBP 3


UMC22-FBP

Technical Description

FieldBusPlug / Issue: 10.2003

V 6

Fig. 1: Universal Motor Controller UMC22-FBP2CDC

342012F0003

Contents Page

Features ....................................................................................................................................................... 5

Device construction ................................................................................................................................... 6Overview ................................................................................................................................................ 6

Terminals, monitoring LEDs and operating elements on the front plate .............................................. 7

Planning and commissioning ................................................................................................................... 8

Guide to an operating installation (Overview) ....................................................................................... 8

Wiring and internal 24 V / 0 V connections ........................................................................................... 9

Interfacing with contactors ................................................................................................................... 10

Motor current = Set current versus wiring ........................................................................................... 12

External current transformer for higher currents ................................................................................. 13

Interfacing to the fieldbus, addressing ................................................................................................ 14

Configuring the bus master and binding in the UMC22-FBP as slave ............................................... 16

Parameterization of the UMC22-FBP, proceeding .............................................................................. 18

Switch on / off motor, local control ...................................................................................................... 19

Info available on LEDs ......................................................................................................................... 20

Info available on the Control Panel ..................................................................................................... 21

Universal Motor Controllerfor high-grade motor protection and control, current range 0.24 to 63 A,

with 6 digital inputs and 3 digital outputs, to connect to fieldbuses via FieldBusPlug

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Maintenance .............................................................................................................................................. 23

Replacement of an UMC22-FBP in an operating installation ............................................................. 23

Replacement of the controller unit only ............................................................................................... 23

Data overview ............................................................................................................................................ 24

Device inputs and outputs ................................................................................................................... 24

Monitored signals / Commands ........................................................................................................... 25

Diagnosis ............................................................................................................................................. 27

Parameters, Overview ......................................................................................................................... 28

Parameters, Description ...................................................................................................................... 29

Technical data ........................................................................................................................................... 32

Main power lines .................................................................................................................................. 32

Control unit ........................................................................................................................................... 33

Digital inputs ........................................................................................................................................ 33

Digital outputs ...................................................................................................................................... 33

FieldBusPlug connection ..................................................................................................................... 34

Environment and mechanical data ...................................................................................................... 34

Ordering data ....................................................................................................................................... 35

Dimensions .......................................................................................................................................... 36

Appendix A: Control Functions

Transparent .........................................................................................................................................A-2

Overload relay.....................................................................................................................................A-4

Direct starter .......................................................................................................................................A-8

Reversing starter ..............................................................................................................................A-13

Star-delta starter 1 ............................................................................................................................A-19

Pole-changing starter 1 ....................................................................................................................A-25

Appendix B: Control Panel

Overview .............................................................................................................................................B-2

Menu ...................................................................................................................................................B-3

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Features

Overview

- The Universal Motor Controller UMC22-FBP provides high-grade motor protection and control for the

current range 0.24 up to 63 A with one type.

For higher currents additional protection current transformers (class 5P10) can be used.

- With the integrated FieldBusPlug interface the UMC22-FBP can be connected to different fieldbuses

using the appropriate type of FieldBusPlug.

- 6 digital inputs and 3 relay outputs offer to realize a wide range of predefined control functions and

applications such as direct starterand star-delta starterincluding local operation via digital inputsand others as selected by parameters.

- Depending on the parameterization, the status of the digital inputs and outputs, the actual current,

detailed diagnosis information and all parameters are accessible via the fieldbus (supposed the

fieldbus offers the appropiate features).

- LEDs on the UMC22-FBP monitor 'Ready', 'Motor On' or 'Fault'.

- Additional Control Panel ACS100-PAN (separate delivery) offers similar access to all important

information. The Control Panel is necessary to set the fieldbus slave address and can be snapped in

on the front of the UMC22-FBP.

- Also, the overload protection behaviour and other functions can be changed by parameters in a wide

range. More details see chapters "Data overview, Parameters ...".

- The control function Overload relayis dedicated to use the UMC22-FBP similar to an overload relay

with and without fieldbus connection. The other control functions can be used stand-alone, too.

Construction

- The UMC22-FBP consists of two separate parts: Current transformer set and controller unit,

mounted as one device.

- Mounting on DIN rail or with screws. W x H x D = 70 x 105 x 110 mm. Degree of protection IP20.

- Current-carrying motor lines are lead through the current transformer set.

- Replacement of the controller unit without removing the current-carrying motor lines.

- Parameters are stored in the current transformer set even if power down happens. This allows to

replace the controller unit without reparameterization.

Overload protection

- Measuring the motor current (value is also provided to be sent to the fieldbus)

- Electronic overload protection for nominal currents of 0.24 A to 63 A (whole range with onIy one type

of device). Set currents selectable with parameter via fieldbus or Control Panel.

- Trip classes 5, 10, 20 and 30 (selectable with parameter)

- Phase-loss protection

- Short circuit protection of the motor lines by external fuses on the line side.

Other features

- With parameter it can be selected between 'Relays off' or 'Relays retain status' in case of control

system or fieldbus failure.

- Diagnostic information available via LEDs, fieldbus and Control Panel.

- Preventive diagnosis functions (e.g. number of starts)

- Function blocks or similar software tools to be implemented into the program of the control system

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Device construction

Overview

UMC22-FBP:

current transformer set

UMC22-FBP:

controller unit

Control PanelACS100-PAN:

(optional)

complete

device

label

Fig. 2: UMC22-FBP: Device construction 2CDC

342013

F0003

FieldBusPlug

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UMC22-FBP 7


UMC22-FBP



V 6

181716151413121110

DIDIDIDIDIDI24240

543210VVV

EXT.

1

8

DO

1

7

DO

0

6

DO

C

5

DO

C

9

DO

2

8765 92 3 4

UMC22

READY

MOT.ON

FAULT

INT.

EXT.

SWITCH

LOC REM

MENU

ENTER

Fig. 3: UMC22-FBP: Terminals, indicators and operating elements

switch for selecting the internal electronics supply voltage:left position: external supply (via terminals 10/11)

right position: supply via FieldBusPlug

current path (for measuring the motor current)

connecting terminals for the digital outputs

plug connection for the Control Panel

pawl to snap on the Control Panel

LEDs:

green READY (ready for operation)

yellow MOT. ON (motor on)

red FAULT (overload, failure)

DIN rail

connector for the FieldBusPlug

front label, e.g. for slave address

Control Panel holder. Insert the Control Panel at this

holder and then snap it into the pawl on the upper side.The electrical contacts are automatically connected.

connecting terminals for the digital inputs

connecting terminals for the external supply voltage

(supply for internal electronics)

Snap-mountable Control Panel ACS100-PAN for

monitoring and control / adjust:

slave address

control function

overload parameters

local diagnosis

etc.

The Control Panel ACS100-PAN is not shipped together

with the UMC22-FBP. It must be ordered separately.

mounting by 4 screws M4

current path (for measuring the motor current)

2CDC

342014

F0003

Device construction (continued)

Terminals, monitoring LEDs and operating elements on the front plate

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Planning and commissioning

Guide to an operating installation (Overview)

Wiring and internal 24 V / 0 V connections

Hard-wire with switch apparatus and other components referring to the application requirements,

see Appendix A "Control functions", example "Direct starter".

Use external supply (SWITCH to EXT), if components are distant to the UMC22-FBP.

Interfacing with contactors

Use spark suppression, for larger contactors also interface relays to keep good lifetime of the

UMC22-FBP internal relays.

Motor Current = Set current versus wiring

Have a look at the wiring of the motor to define the correct set currentfor complete motor

protection.

External current transformer for higher currents

Connect external current transformers for higher currents.

Connection to the fieldbus, addressing

Use the appropriate FieldBusPlug.

Change slave address.

The bus master is normally defined by the control system.

Configuring the bus master and binding in the UMC22-FBP as slave

Load slave configuration file into the programming tool.Example: ABB_078F.GSD for UMC22-FBP as PROFIBUS DP slave.

Create fieldbus configuration together with the application program in the control system.

For some control systems dedicated function blocks or example programs are available.

Parameterization of the UMC22-FBP, proceeding

As default the control function selected in the UMC22-FBP is transparent: The inputs and outputs

are directly controlled by the fieldbus telegram.

To control and protect a motor optimal a motor control function e.g. Direct startermust be

selected. After parameterization and power-on the motor can be started.

Details see chapter "Data overview, Parameters ...".

The parameterization tool depends on the fieldbus type and the control system.

Examples:

- The slave configuration file (e.g. GSD file for PROFIBUS DP) contains the parameterization

medias. The parameters can be changed during configuration of the fieldbus and are loaded

into the UMC22-FBP during power-on.

- Parameterization as a part of the application program.

- Parameterization with the Control Panel. Details see Appendix B "Control Panel.

As a special feature the Control Panel allows the user to read the complete parameter set of an

UMC22-FBP and to transfer it to another UMC22-FBP, see Appendix B "Control Panel.

Start Motor with RUN command. See also:

Switch on / off motor, local control

Info available on LEDs , Info available on the Control Panel

bold: sub clause in this chapter

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UMC22-FBP



V 6

24 V

0 V

690 / 400 V

UMC22

FieldBus

Plug

11

24

V

24

V

12 13 14 15

DI

2

16 17 18

DI

4

DI

5

DI

0

DI

1

DI

3

EXT

INT

SWITCH

0V 24V 24V

24 V0 V

24 V0 V

10

0

V

DI1 DI2 DI3 DI4 DI5

230 V DO1

DO

C

5 6

DO

C

DO

0

7

DO

2

9

DO

1

8

K1K1

DO2N

K1

max.

70 mA

Planning and commissioning (continued)

Wiring and internal 24 V / 0 V connections

Example: Direct starter

With the parameter 'Control function' = 3 ('Direct starter')the relay output DO0 is used to control the main contactor

Free outputs, commandsdirect from fieldbus

With the parameter 'Check-back' = 1 ('Auxiliary

contacts') the digital input DI0 is used to survey

the contactor (default: 2 ('Motor current'))

Free outputs, monitoring

signals directly to the fieldbus

Important:

Normally the inputs and the internal electronic circuits are supplied locally via the terminals 10 and 11. Inthis case the SWITCH must be set to EXT. The connection of distant contacts or sensors requests

urgently this kind of supply.

If only contacts nest to the UMC22-FBP are used - that means the 24 V wiring can be surveyed easily -

the supply via the fieldbus and the FieldBusPlug is possible (SWITCH to INT).

if EXT

supply

to supply

inputs

Fig. 4: UMC22-FBP:Direct starter (example)

2CDC

342060F00

03

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V 6

24 V

0 V

UMC22

11

24

V

24

V

12 13 14 15

DI

2

16 17 18

DI

4

DI

5

DI

0

DI

1

DI

3

EXT

INT

SWITCH

10

0

V

DO

C

5 6

DO

C

DO

0

7

DO

2

9

DO

1

8

max.

70 mA

0 V 24 V 24 V

K1

K2

K1

K2

K1

690 / 400 V AC230 V N

Planning andcCommissioning (continued)

Interfacing of contactors

(For info about contactors refer to the actual main catalogue)

Spark suppression

Spark suppression is always necessary to avoid early failure of the relay contacts.

Contactor type connected to the UMC22-FBP Type B6, B7 A9 to A40

Appropriate suppressor for 230 V AC VDR RV-BC 6/250 RV 5/250

Appropriate suppressor for 24 V AC / DC VDR RV-BC 6/60 RV 5/50

Contactor type: A45 and larger

Spark suppression

For check-back the auxiliary contact of the main contactor has to be used!

if EXT supply output

Fig. 5: UMC22-FBP: Connecting contactors with peak current > 0.5 A: Types A45 and larger2CDC

342061F0003

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UMC22-FBP 11


UMC22-FBP



V 6

1

2

3

690 / 400 V AC+ 24 V DC -

K1ON

OFF-N

COM

230 V AC

DO

C

5 6

DO

C

DO

0

7

DO

2

9

DO

1

8

UMC22


Overview of available ABB contactors (examples)

Contactor type Inrush current [A] Holding current [A] Inrush power [VA] Holding power [VA]

BC6-30-10-2.4 0.015 0.015 3.5 3.5

A9, A12, A16 0.30 0.03 70 8

A26, A30, A40 0.52 0.05 120 12

A45, A50, A63, A75 0.78 0.08 120 12

A95, A110 1.52 0.10 180 18

A145, A185 2.39 0.15 550 35

A210, A260, A300 5.87 0.26 1350 60

The contactor BC6-30-10-2.4 is recommended as interface contactor due to internal spark suppression.

Contactors A145 to A300 also with electronic interface available (AF145 etc.), larger contactors only with

electronic interface.

Lifetime UMC22-FBP mechanical 500 000 switching cycles

relays (see chapter 0.50 100 000 switiching cycles

"Technical data") 1.00 50 000 swiching cycles

Remark:

Slide switch on the leftside to position "PLC" (up)

Fig. 6: UMC22-FBP: Connecting larger contactors with electronic interface (AF 145 and larger)2CDC

342062F0003

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V 6

U2W2 V2

V1 W1U1

690 V

UMC 22

ISC=IP

IP

U2W2 V2

V1 W1U1

400 V / 690 V4.9 A / 2.8 A

IP=2.8A / ISC=2.8A

= 2.80

W2

U1

U2

V1 W1

V2

400 V

UMC 22

ISC=IP

U2W2 V2

V1 W1U1

IP

400 V / 690 V4.9 A / 2.8 A

IP=4.9A / ISC=4.9A

= 4.90

V1 W1U1

W2 U2 V2

400 V

UMC 22

IP

U2W2 V2

V1 W1U1

ISC=0.577*IP

400 V / 690 V4.9 A / 2.8 A

IP=4.9A / ISC=2.8 A

= 2.80


Motor current = Set current versus wiring

Fig. 7: UMC22-FBP: Motor current = Set current versus wiring2CDC

342063F0003

The Delta 3 circuitry is normally used for larger motors to reduce the current transformer size. Theparameter 'Set current' is the nominal motor current devided by 3.

Terminal boxTerminal box Terminal box

Motor rating plateMotor rating plate Motor rating plate

Example for motor:Example for motor: Example for motor:

StarPower line:

Delta 1Power line:

Delta3Power line:

ParameterParameter Parameter

'Set current' 'Set current' 'Set current'

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V 6

Accuracy class: actual / nominal current 5 % 20 % 100 % 120 % 500 %

accuracy class 3 1.5 1 1 5

Remark:

For Delta 3 circuitry - normally used for larger motors - the parameter 'Set current' is the nominal motorcurrent devided by 3, see preceeding chapter.

Type / Current range Recom- Second. Hole Cables Link kit (bar) type*Star, mended current area (E/EN for contactor

Delta 1 range range W x H 60204) (order code see

[A] [A] [A] [mm] [mm2] "Technical data")

UMC22-FBP without 0.24 ... 63 0.24 ... 63 - 11 max. 252 -current transformer **

KORC 4L185 46 ... 185 60 ... 185 1.3 ... 4 22 x 28 1 x 702 DT450 / A185

AF145 - AF185

KORC 4L310 80 ... 310 180 ... 310 2.3 ... 4 22 x 28 2 x 702 DT450 / A300

AF260 - AF300

KORC 5L500 125 ... 500 300 ... 500 2.4 ... 4 41 x 22 3 x 702 DT500 / AF460S*

AF400 - AF460

KORC 5L850 213 ... 850 500 ... 850 2.4 ... 4 41 x 22 - DT500 / AF750S* AF580 - AF750

* Link kits for Star-delta starter. (Others see catalogue.)

** max. cable diameter with insulation 11 mm

Fig. 8: UMC22-FBP: External current transformer for higher currents2CDC

342064F0003


External current transformer for higher currents

All types of protection current transformers class 5P10 referring the Standard EN 60044 can be used.The selection should be made based on the requirements:

- secondary current range (= current in the UMC22-FBP) about 5 A (recommended current

transformers have 4A)

- through-hole area if single cores are used,- accuracy in the measuring range (50 - 150%) should be class 1, because the inaccuracy is added to

the inaccuracy of the UMC22-FBP,

- max. burden 60 m (UMC22-FBP: 30 m , conductor 2x2 m 2.5 mm2: 30 m)

The pass through sense of the strands does not affect the operation.

For the current range up to 850 A space saving combinations are recommended.

max. length 2 x 2 m, cross section 2.5 mm2

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Interfacing to the fieldbus, addressing

The normal requirement is that the slave address corresponds with the motor. That means: The slaveaddress shall be adjusted and saved in the connected UMC22-FBP. This is possible for all fieldbuses

except the AS-Interface fieldbus (actual integrated AS-Interface circuits do not allow).

To adjust the address the Control Panel can be used. Immediately when mounted or when the

combination is switched on, the address is monitored. Details see Appendix B "Control Panel".

The UMC22-FBP does not contain a valid address.

(A000 is a valid address but could be reserved de-pending on the type of the fieldbus). The status

"no valid address" can be restored setting A999.

The slave does not start on the bus without a

valid address.

CPU coupler,

bus master

Fig. 9: UMC22-FBP: Adressing2CDC

342015F0003

An other way to adjust the address in the FieldBusPlug is to use the "Addressing Set" CAS21-FBP.0

(Interface unit + PC with addressing SW). See technical description 2CDC 190 012 D02--.

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UMC22-FBP



V 6


Interfacing to the fieldbus, addressing (continued)

When switching on the combination UMC22-FBP FieldBusPlug, both or one or none of them cancontain a fieldbus address.

The behaviour in these cases depends on the parameter 'Address check', see chapter "Data overview,

Parameters, Description".

'Address check' = 'Off' (= 0) (default):

1. Neither the UMC22-FBP nor the FieldBusPlug contains a valid address:

- The UMC22-FBP does not start to operate and to communicate.

2. Only the UMC22-FBP contains a valid address:- The FieldBusPlug gets the address and saves it. Operation and communication starts.

3. Only the FieldBusPlug contains a valid address:

- The UMC22-FBP gets the address and saves it. Operation and communication starts.

4. The UMC22-FBP and the FieldBusPlug contain the same address:

- Operation and communication starts.

5. The UMC22-FBP and the FieldBusPlug contain different addresses:

- The FieldBusPlug stores the address received from the UMC22-FBP. Operation and

communication starts.

'Address check' = 'On' (= 1). Mainly used for draw-out design.

This parameter can only be set via bus master and fieldbus.

1. Neither the UMC22-FBP nor the FieldBusPlug contains a valid address:

- The UMC22-FBP does not start to operate and to communicate.

2. Only the UMC22-FBP contains a valid address:- The FieldBusPlug gets the address and saves it. Operation and communication starts.

3. Only the FieldBusPlug contains a valid address:

- The UMC22-FBP gets the address and saves it. Operation and communication starts.

4. The UMC22-FBP and the FieldBusPlug contain the same address:- Operation and communication starts.

5. The UMC22-FBP and the FieldBusPlug contain different addresses:

- Neither the operation nor the communication starts.

- The Control Panel displays alternating (3 seconds each):

Address of UMC22-FBP:

Address of the FieldBusPlug:

- Communication fault (F003) is set.- With the Control Panel the menu 2.3 'Change address' has to be selected and the desired

address must be adjusted. Details see Appendix B "Control Panel".

- After leaving this menu operation and communication starts immediately. Both the FieldBusPlug

and the UMC22-FBP store the adjusted address.

Remark: If the adjusted FieldBusPlug address is not configured in the fieldbus master the

communication does not start and the red LED on the FieldBusPlug displays fault.

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R.....Hardware-Configuration

07 KT 97-DPM (DP-Master)

Hardware-Configuration

07 KT 97-DPM [DP-Master]

ABB FBP 2003-03-13 [DP-Slave]


Configuring the bus master and binding in the UMC22-FBP as slave

The control systems, programming tools and the fieldbus types are totally different.

This means: There is no common rule to configure the fieldbus master and to bind in

FieldBusPlug slaves into the application program.

Example

UMC22-FBP connected to an ABB CPU type 07 KT 97 via PROFIBUS DP

Preparation of the programming tool 907AC1131:

Before starting the programming tool 907AC1131 the file - ABB_078F.GSD must be copied into the

programming SW subdirectory, normally into: ...\AC1131\Library\PLCConf.

The appropriate ABB_078F.GSD has the version 1.3 (2003-11-09):

2CDC

342082F0003

Binding in the slave:

- :

place pointer, click right mouse key twice2CDC

342083F0003

- Select , , to transfer into the column right

- Select , table to change station (=slave) address

- Select , table ,, to transfer into the column right

place pointer, click right mouse key twice

Configuration of the bus master:

- Start programming SW 9 07AC1131- Select in the main menu (left side, below, R....)

- Change and - under Bus parameters - if desired.

- Set - under Standard parameters = on

- Now the bus master is defined:

2CDC

342088F0003

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V 6

LAN

CPU

PROFIBUS DP (/V0)

--> Master Class 1

PROFIBUS DP/V1

--> Master Class 2

DeviceNet:

(EDS = Electronic Data Sheet)


Configuring the bus master and binding in the UMC22-FBP as slave (continued)

I/O addresses are allocated automatically if is selected during bus masterconfiguration: Allocation of the I/Os based of the slave address follow the rule:

S = 6 Input %IW1.8 %IB1.16 %IX1..8.0 ...1.8.7 RUN REVERSE*

Slave to PLC %IB1.17 %IX1..8.8 ...1.8.15 not used*

address (Monitorings) %IW1.9 %IB1.19 %IX1..9.0 ...1.9.7 motor current, high byte

%IB1.20 %IX1..9.8 ...1.9.15 motor current, low byte

Output %QW1.8 %QB1.16 %QX1.8.0 ...1.8.7 RUN REVERSE*from PLC %QB1.17 %QX1.8.8 ...1.8.15 not used*

(Commands) %QW1.9 %QB1.19 %QX1.9.0 ...1.9.7 not used*

%QB1.20 %QX1.9.8 ...1.9.15 not used*

* only lowest bit shown

(S-2) x 2

coupler slot 1 x 2

Parameterization of the UMC22-FBP, proceeding

Some parameters define the application circuit diagram, others are used for current setting and overload

features etc. This requests and means: The UMC22-FBP starts operation only after receiving valid

parameters. Details see chapter "Data overview, Parameters, Description".

The possibility to write and to read parameters depends definitely on the fieldbus and the control system.

Examples:

The transfer of parameters

between the control station

and the automation station

Write parameters with

GSD file during power-on.

Read not possible. Configuration file:

ABB_078F.GSD

Write and read parameters

whenever desired.

Write and read parameters

whenever desired. Configuration file:

ABB_UMC22-FBP-ESD

fieldbus

coupler

Fig. 10: UMC22-FBP: Write and read parameters2CDC

342065F0003

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V 6


Parameterization of the UMC22-FBP, proceeding (continued)

Additional: The parameterization can be done with the Control Panel. Details see Appendix B"Control Panel".

Special feature of the Control Panel: It can be used to read the complete parameter set of aparametrized UMC22-FBP and to transfer it to another UMC22-FBP, see Appendix B "Control

Panel".

Example continued

Configuring the UMC22-FBP as slave connected to the 07 KT 97 via PROFIBUS DP

- Select on table when UMC22-FBP is present in the column rightNow the parameters can be changed (left then right mouse key).

The procedure, however, can be more or less different for other control systems and fieldbuses .

2CDC

342089F0003

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UMC22-FBP



V 6

CPU

In an operating installation, the motor contactors are switched On and Off normally by the control system

with the commands RUN FORWARD, RUN REVERSE and OFF.

Switching On (Run) and Off is possible when the UMC22-FBP is parameterized with one of the motor

controlling Control functions e.g. 'Direct starter, 'Star-delta starter' etc. The exceptions are 'Transparent'

and 'Overload relay'. Switching On (Run) and Off can be done:

via control system via Control Panel via digital inputs

Motor control:

via Control Panel

via control system

via digital inputs

Fig. 11: UMC22-FBP: Motor control2CDC

342066F0003


Switch on / off motor, local control

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V 6


Switch on / off motor, local control (continued)

Table of conditions:

always possible

control system

Control Panel

digital inputs

control system sends to the

UMC22-FBP the command:

control system

Control Panel

digital inputs

if menu

'Local control'is activated*

if parameter

'Local control viadigital inputs' = 'On'

OFF

AUTO MODE = 1

if not blocked by

local control

via Control Panel

AUTO MODE = 1

(blocked if

AUTO MODE = 0*)

RUN

FORWARD

/ REVERSE

(after OFF

0-1transition

necessary)

dominating

if menu

'Local control' isactivated**

if not locked by

local control via

Control Panel

if parameter

'Local control via

digital inputs' = 'On'

AUTO MODE = 0

(blocked if

AUTO MODE = 1)*

alternatively:

connection to

control station

interrupted

AUTO MODE = 0

dominating

dominating

* AUTO MODE = 1: UMC22-FBP ignores RUN from digital inputs, monitors LOCAL CONTROL = 0,

AUTO MODE = 0: UMC22-FBP ignores RUN from control station, monitors LOCAL CONTROL = 1.

** When local control is entered the UMC22-FBP monitors LOCAL CONTROL to the control system.

local control is immediately stopped when Control Panel is removed or menu 'Local control' is left.The status of the outputs is not changed when entering or leaving local control.

2CDC

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READY

MOT.ON

FAULT

INT

EXT

SWITCH

55 6

DODODODODOC C 0 1 2

7 8 9

EXT

5 6 7 8 91 2 3 4

ABB UMC22

24 DI DI DI DI DI DI0 24V V 0 1 2 3 4 5V

12 13 14 15 16 17 1810 11

Connection to the fieldbus:

Caused by the definitions of the

fieldbus type the meaning can

differ slightly.

green = on, red = off: normal data exchange

green = off, red = off:

check power supply

one of the LEDs flashing:

no connection to the bus-master or configuration error

or parameters not valid

For more info see approriate

FieldBusPlug description.

Connection to the device:

green = on, red = off:

normal data exchange

green = off, red = off:

check power supply

both LEDs flashing:

self test

one of the LEDs flashing:

no connection to UMC22-FBP.

For more info see approriate

FieldBusPlug description.


Info available on LEDs

green: ready for operation

yellow: motor running(overload, check-

back fault, blocking

stops the motor)

red: Fault (overload, other

failure)

If no LED is on, check whetherpower is on and the switch

(above the FieldBusPlug

socket) is in the appropriate

position: EXT if supplied via

terminals, INT if supplied via

FieldBusPlug.

Info available on the Control Panel

The Control Pannel can be mounted on the front of the UMC22FBP and offers access to:

- Slave address

- Status of the motor (running, off) and status of the UMC22-FBP inputs and outputs,

- Actual current and 'Set current',

- Detailed diagnosis information,

- Service data- All important parameters

In addition the Control Panel allows to start and stop the motor (local control)

The access is arranged in three levels:

- Monitoring: Offers only to check, not to modify values and parameters

- Edit 1: Needs password and allows to change parameters during commissioning and also

local control

- Edit 2: Accessible via Edit 1, to change parameters that are used mainly associated with the

circuitry.

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MENU

ENTER

Edit 2

e.g.

- passwordchange

- control function

e.g. Y- ,

- fault input

- behaviour if

bus fails

- ...

Edit 1

e.g.

- password

check

- local control

- address

adjust- current

- trip class

- ...

Monitoring,

e.g..

- address

- I/O-signals

- Current

- fault incl..

acknowledge

- ...

S

t

a

r

t

LOC REM

MENU

ENTER

LOC

REM

FAULT Cprm

kHz%

mAVs

OUTPUT PAR SET MENU FWD REV


Info available on the Control Panel

Overview of the levels

2CDC

342091F0003

For details see Appendix B "Control Panel.

Remarks:

Most of the changed parameters are taken over after motor off. Some parameters are taken over during power-on.

Remark: Some control systems overwrite the parameters on principle during power-on. This can lead

to the opinion that the parameterizing via Control Panel is not effective.

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2CDC

342016F0003

Maintenance

Replacement of an UMC22-FBP in an operating installation

The UMC22-FBP can be disconnected from the FieldBusPlug without disturbing the fieldbus and theother slaves. The FieldBusPlug is supplied via the voltage conducted together with the bus lines.

The FieldBusPlug keeps stored the actual slave address and informs the control system that the

connected device is lost.

After mounting and connecting a new UMC22-FBP, the control system will be informed that the missing

slave is complete again (supposed that the new UMC22-FBP contains an invalid address A - - -).

This allows the control system to download the former parameters and to start up the new UMC22-FBP

again with correct parameters.

Replacement of the controller unit only

Replace only the controller:

The complete wiring,

particularly the power lines, can

be left unchanged.

The parameters remainstored in the current

transformer unit.

The new controller reads theparameters during power-on *.

current

transformer

unit

controller out of order new controller

Fig. 12: UMC22-FBP: Replacing the controller unit

* In addition the parameters can be stored also in the control system and downloaded after power-on.

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Data overview

Device inputs and outputs

The function of the hardware inputs and outputs is fixed by parameterization. Refer parameters Controlfunction and Attached control functions.

Example (1)

Control function 'Transparent'

All Inputs and outputs are directly connected to the Fieldbus as monitoring signals and commands.

Terminal 13 14 15 16 17 18

Device DI0 DI1 DI2 DI3 DI4 DI5

Input to bus to bus to bus to bus to bus to bus

Terminal 7 8 9

Device DO0 DO1 DO2

Output from bus from bus from bus

Example (2)

Control function 'Direct starter'

One output is used to control the contactor coil. Access via fieldbus is not possible.The other inputs and

outputs are still transparent to the fieldbus

Terminal 13 14 15 16 17 18

DeviceDI0 DI1 DI2 DI3 DI4 DI5Input to bus to bus to bus to bus to bus to bus

Terminal 7 8 9

Device Contactor DO1 DO2

Output coil from bus from bus

Example (3)

Control function 'Direct starter' withAttached control function 'Local control via digital inputs'

Additional inputs are used to allow local control. Details see Appendix B "Control Functions".

Terminal 13 14 15 16 17 18

Device DI0 DI1 DI2 DI3Local control Local control

Input to bus to bus to bus to busRun Fwd. Off

DI4 to bus DI5 to bus

Terminal 7 8 9

Device Contactor DO1 DO2

Output coil from bus from bus

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Data overview (continued)

Monitored signals / Commands

Monitored signals are sent from the UMC22-FBP to the control station,commands are received by the UMC22-FBP from the control station.

The commands and monitored signals depend on the Control function and the Attached controlfunctions'.

Complete overview on all signals

Bit No. 7 6 5 4 3 2 1 0

Monitor LOCALREVERSING

RUN RUN

Byte 0WARNING FAULT

CONTROLLOCK-OUT -

FORWARDOFF

REVERSE*TIME*

Monitor DI5 DI4 DI3 DI2 DI1 DI0 - -Byte 1 (UMC input) (UMC input) (UMC input) (UMC input) (UMC input) (UMC input)

MonitorMOTOR CURRENT (% of Set current)

Byte 2/3

Command-

FAULT AUTO- -

RUNOFF

RUN

Byte 0 RESET MODE FORWARD REVERSE

Command DO2* DO1* DO0*- - - - -

Byte 1 (UMC output) (UMC output) (UMC output)

* used depending on the control function

Example

Control function 'Direct starter' with

Attached control function 'Local control via digital inputs'

Bit No. 7 6 5 4 3 2 1 0

Monitor LOCAL RUN

Byte 0WARNING FAULT

CONTROL- -

FORWARDOFF -

MonitorLocal control Local control

DI3 DI2 DI1 DI0

Byte 0OFF RUN FOR.

(UMC input) (UMC input) (UMC input) (UMC input)- -

DI5 to bus DI4 to bus

MonitorMOTOR CURRENT (% of Set current)

Byte 2/3

Command-

FAULT AUTO- -

RUNOFF -

Byte 0 RESET MODE FORWARD

Command DO2 DO1*** - - - - -

Byte 1 (UMC output) (UMC output)

*** corresponding UMC22-FBP output is used to control the motor contactor coil

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Monitored signals (description)

RUN REVERSE 1:motor running reverse AND check-back (current/contact) = 1

OFF 1: motor stopped AND no current is flowing AND no RUN command is active

0:RUN command is active OR current is still flowing after off command

RUN FORWARD 1:motor running forward AND check-back (current/contact) = 1

LOCK-OUT TIME 1:Lock-out time running. Only for r eversing starter/ Starts with OFF command.

The command of the opposite direction is accepted only when reversing lock-

out time is over.

LOCAL CONTROL 1:Local control is activated via Control Panel or digital inputs. RUN commandsof the control system are ignored.

0:The control system can switch on with RUN commands. Details see chapter

"Planning and commissioning, Switch on / off motor, local control".

FAULT 1:A fault condition exists: Overload, no check-back when started, etc.

See Diagnosis, Fault Bytes 0 and 1. Can be acknowledged via fieldbuscommand FAULT RESET or with Control Panel.

WARNING A warning exists. See Diagnosis, Warning Byte 2

UMC input DI0...DI5 Reads UMC22-FBP digital inputs DI0 ...DI5, independent of the parameterizing

Motor current Motor current of the highest loaded phase as a % of set current

Commands (description)

RUN REVERSE 0-1 transit ion: Motor starts running reverse

OFF 1: Motor stops as long as this signal is 1. OFF dominates RUN commands.

RUN FORWARD 0-1 transition: Motor starts running forward or with speed 1.

Remark:

To start the opposite direction or the other speed:

OFF command is necessary, starts immediately the reverse lock-out time.When

the reverse lock-out time has elapsed, the motor can be started with the 0-1

transition of the opposite / different RUN command.

AUTO MODE 0:Enables start of the motor (RUN) via digital inputs on the UMC22-FBP,

supposed the parameter 'Local control via digital inputs' is set. UMC22-FBP

ignores RUN command from control station. Off is always possible.

Details see chapter "Planning and commissioning, Switch on / off motor, local

control".

1:Run via digital inputs is blocked. Off is always possible.

FAULT RESET 0-1-transition: Resets all resettable faults (overload fault, check-back fault, etc.)

UMC output DO0...2 Transparent control of UMC22-FBP digital output DO..., if not used by anyControl function different from Transparent.

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Diagnosis

Bit No. 7 6 5 4 3 2 1 0

Fault Self-testFault

Byte 0-

failedinput - - - - -

signal

Fault Overload Motor Commu- Parameter Current Relay 2 Relay 1 Relay 0

Byte 1 (trip) fault blocked*nication out of check-back check-back check-back check-back

fault range fault* fault* fault* fault*

WarningMotor Motor Cooling Lock-out

Byte 2current high current low - time time - - -

threshold* threshold* running running*

Fault Parameter numberByte 3 (refers to Byte 1, Bit 4)

* if activated by appropriate control funtion

Fault (Byte 0, Byte 1 and Byte 3), description

Fault input signal 1: Input gets fault signal from external module, e.g. thermistor module.

DI2 = 1: no external fault,

DI2 = 0 sets Internal fault signal.

See 'Attached control functions' - 'Fault input'.

Self-test failed 1:Self-test during power-on has failed.

Relay 0 check-back fault 1:no signal from auxiliary contact 1 signal within 100 ms afterswitching on contactor with output DO0.

See 'Attached control functions' - 'Check-back'.

Relay 1 check-back fault 1:ditto, contactor on DO1

Relay 2 check-back fault 1:ditto, contactor on DO2

Current check-back fault 1:no motor current within 100 ms after switching on contactor

Parameter out of range 1:Received parameter exeeds high or low limit (the accompanying

parameter number is shown in Byte 3).

Communication fault 1:UMC22-FBP does not receive valid telegramms (control system,

fieldbus or FieldBusPlug is out of order or interrupted).

Remark:

Is sent to the control system after reconnection.

Motor blocked 1: Motor current over blocking current threshold.

See 'Overload protection parameter '- 'Blocking current threshold'.

Overload (trip) fault 1:Trip due to thermal protection or phase loss.

Parameter number #:Number of the parameter which exeeds the high or low limit

Warnings (Byte 2), description

Lock-out time running 1: (Reversing) Lock-out time is running.

Cooling time running 1: Cooling time is running.

Motor current high threshold 1:Motor current is above the high threshold current.

See 'Overload protection parameter' - 'High current threshold'.

Motor current low threshold 1:Motor current is below the low threshold current.

See 'Overload protection parameter' - 'Low current threshold'.

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Parameters, Overview

The parameters are arranged into groups that apply for:

Application circuit diagram:- Control function:

'Transparent', 'Direct starter', 'Star-delta starter', etc.:

(Descriptions with wiring etc. referring to the particular 'Control function see Appendix A).

- Attached control functions:

'Local control via digital inputs',

'Check-Back' via: 'Motor current', 'Auxiliary contacts', 'Simulation', etc.

(see chapters "Data overview, Parameters, ..." and Appendix A and B).

Current setting:

- 'Set current 1',

- 'Set current 2' (two-speed),

Overload protection:- 'Trip class' (5, 10, 20, 30)

- 'Cooling time' (seconds)

- 'Blocking current threshold', ...

- etc.

Communication:

- 'Communication fault reaction' (reaction on loss of communication to control system)

no parameters, but service supporting data: Other Info:

- 'Operating hours'

- 'Number of starts'- 'Number of trips'

To load parameters into the UMC22-FBP, different ways are possible depending on the fieldbus

and the control system:

The slave configuration file (e.g. GSD file for PROFIBUS-DP) contains the parameters. The

parameters can be changed during configuration of the fieldbus and are loaded in the UMC22-FBP

during switching on.

The parameterization is done via application program of the control system.

The parameterization can be done with the Control Panel. Details see Appendix B "Control Panel".

As a special feature the Control Panel can be used to read the complete parameter set of a

parameterized UMC22-FBP and to transfer it to another UMC22-FBP, see Appendix B "Control

Panel".

Remark:

Some parameters are taken over with power-on, others during motor off.

Refer to chapters "Data overview, Parameters, Description".

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Parameters, Some changed parameters are taken over after motor off, others during power-on.

Description Some control systems or fieldbuses overwrite the parameters during power-on of theUMC22-FBP. In this case the Control Panel seems to be but is not ineffective.

0100 Control functions co.Fu power-on

0101 Transparent 1 1 Direct access to DIs / DOs via fieldbus

0101 Overload relay 2 Similar to overload relayAttention: Normal signal on output DO0 is On,connected contactor starts the motor.

0101 Direct starter 3 Direct starter with check-back

0101 Reversing starter 4 Reversing starter with check-back

0101 Star-delta starter 1 5 Star-delta starter via 2 DOs, with check-back

0101 Pole-changing starter 1 6 Pole-changing starter with check-back

0200 Attached control functions

0201 Local control L.c t r motor off via digital Off 0 0 No control via digital inputs

inputs On 1 Digital inputs prepared to control RUN /

OFF locally

For conditions see chapter "Planning and

commissioning, Switch on / off motor, local

control".

0202 Check-back bA.ch motor off

Auxiliary contacts 1 OK when auxiliary contacts are closed

100 ms after start

Motor current 2 2 OK when current >40% ofset currentispresent 100 ms after start

Simulation 3 Simulated check-back (e.g. for test without

motor).

Simulation is recommended only to be set via

Control Panel. The control system must only

setAuxiliary contacts orMotor currentto

guarantee for an operating check-back afternext power-on.

0203 Fault input F.i nP UMC22-BP input DI2: Closed-circuit signal. motor off

Off 0 0 Fault input is not activated

On 1 0 sets internal Fault signal ,1-signal = OK

0204 Fault output F.out motor off

Off 0 0 DO2 is not used as Fault outputOn 1 Digital output DO2 used to monitor the

fault signal

0205 Reversing 0.2 - 3600 s t i.r L 2s t Only for Reversing starter! motor off

lock-out time step 0.1 s Starts with OFF (OFF is necessarry

between FORWARD and REVERSE) RUN Command in other direction is not

accepted while lock-out time is running

0206 Star-delta Sd.ch t Only for Star-delta starter. motor off

changeover Time 0 Change star delta, when star-delta

mode starting time is over

Current 1 1 Change star delta, when motor current 0,9 x set current

Remark: Fault is generated if the star-deltastarting time has elapsed before switching to

delta.

Para. Group Parameter value Select. De- Description / remark take-over

No. Parameter No. fault after

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0207 Star-delta 1 - 3600 s Sd.St 60 s t Star-delta starter only! motor off starting time step 0.1 s Starts running with the RUN command

0300 Current

Settings

0301 Set current 1 0.24...63 A Cur 1 0.5 A Important: The UMC22-FBP measures the motor off

step 10 mA currents of the lines in the bushing holes. The

current ih the coming lines can be different de-

pending on the connection circuit.More details see chapter "Planning and Com-

missioning, Motor current = Set current

versus wiring"

0302 Set current 2 0.24 - 63 A Cur 2 0.5 A t Pole-changing and Dahlander starter only! motor off

step 10 mA Used for overload calculation

0400 OverloadProtection

0401 Trip class t r i P Overload calculation (thermal motor image) motor off

Trip class 5 5

Trip class 10 10 10

Trip class 20 20

Trip class 30 30

0402 Phase loss Current of one phase: < 40% of other phases motor off

protection (condition: other phases > 70% of set current)

Off 0 Phase loss protection is not activated

On 1 1 Phase loss protection is activated

0403 Cooling time 30 - 3600 s t i .co 120 s Cooling time simulates the cooling behaviour motor off

step 0.1 s of the inoperating motor after switching off.While cooling time is running RUN is not

accepted and WARNING is monitored.

0404 Automatic ArES motor off

fault reset Off 0 0 Acknowledgment is necessary to reset Fault.

To switch on cooling time must be elapsed.

On 1 Only foroverload relay!Due to safety considerations: Automatic

reset of fault when fault condition is off and

cooling time has elapsed. Fault is not

monitored.

0405 Start-up time 0 - 600 s 120 s Suppresses some signals / trips until motor is motor off

step 0.1 s in normal running status (Blocking, High/ Lowcurrent threshold)

0406 Blocking 0 - 800% x set current 800% Fault signal when current is above threshold motor off

current step 5% for > 1 s and start-up time has elapsed.

threshold (800% means: Blocking protection is inactive).

Remark: Blocking sets the internal fault signal

and the monitoring telegram Bit OVERLOADand displays FAULT on the Control Panel but

cooling time is not started.

0407 Low current 30 - 100% x set current 50% Warning when below threshold and start-up motor off

threshold step 5% time has elapsed

0408 High current 100 - 800% x set current 150% Warning when above threshold and start-up motor off

threshold step 5% time has elapsed

Para. Group Definition / Range Select. De- UMC behaviour: description take-over

No. No. fault after



Description Some control systems or fieldbuses overwrite the parameters during power-on ofthe

(continued) UMC22-FBP. In this case the Control Panel seems to be but is not ineffective.

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0500 Communication

5001 Communi- bu.co All cases when UMC22-FBP does not receive motor off

cation fault valid telegrams, either when control system or

reaction fieldbus or FieldBusPlug is out of order or

interrupted.

Relays off 0 0 Relay outputs of UMC22-FBP are switched

offRelays retain status 1 Relay outputs of UMC22-FBP retain status

0502 Address power-oncheck Off 0 0 UMC22-FBP address is valid on the fieldbus

On 1 0 If the UMC22-FBP and the FieldBusPlug

contain different addresses, the user must

decide.

Details see chapter "Planning and Commis-

sioning, connection to the fieldbus,

addressing.

0600 Other Info

0601 Operating 0 - 99.999 oP ho 0 All operating hours are counted but the unit

hours step 1 h place is not displayed on the Control Panel.The displayd range 00.00-99.99 corresponds

with real 00.000 to 99.999.The control system can only read the value

(depending on the type of fieldbus)! Via Control

Panel the value can be presetted e.g. to zero.

0602 Number of 0 - 1.000.000 n o St 0 All starts are counted but the three lower

starts step 1 places are not displayed on the Control Panel.The displayed range 0000-1000 corresponds

with real 0.000.000 to 1.000.000.

The control system can only read the value



0603 Number of 0 - 255 n o t r 0 All trips are counted and shown on the Controltrips step 1 Panel in a range of 0-255.

The control system can only read the value



0700 other info, LOCAL only

0701 Address see Appendix B "Control A___ see Appendix B "Control Panel" power-on

Panel

0702 Bus Set / reset possible only via Control Panel. power-on

connection Allows to use the UMC22-FBP without Field-

(not a para- BusPlug, e.g. as overload relay.

meter, only Off 0 Stand alone, without FieldBusPlug / fieldbus

for stand On 1 1 Connection to FieldBusPlug / fieldbus

alone)

Para. Group Definition / Range Select. De- UMC behaviour: description take-over

No. No. fault after



Description Some control systems or fieldbuses overwrite the parameters during power-on ofthe

(continued) UMC22-FBP. In this case the Control Panel seems to be but is not ineffective.

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|

Technical data

Main power lines

Voltage (three-phase systems) max. 690 V AC, 50 or 60 Hz

Conductor holes in the current transformers 11 mm

Set current range for overload protection 0.24 A ... 63 A

Three-phase motors complete overload protection

Phase loss detection: If current of ... one phase: < 40% of other phases

other condition: phases > 70% of set current

Trip classes, selectable by parameter 5, 10, 20, 30

Tripping diagram

Currents higher than 10 x set current evaluated as about 10 x set currentcooling time simulation After trip the internal thermal motor model calculates

the reduction of the motor temperature (independent

of the parametercooling time)

Cooling time cnstant ca. 20 min

If UMC22-FBP is no longer supplied calculation continues for some minutes (typ. 20 min)

Accuracy class

Factory adjustment Class 1.5

any combination of current transformer Class 2.5

set and control unit

Burden per phase 30 mHigher currents with current transformer, see chapter "Planning and

commissioning, external current transformer for

higher currents'. External current transformercauses additional inaccuracy.

Frequency range 48 - 62 Hz

Short-circuit protection separate fuses on line side

cold Class 30

Class 20

Class 10

warm

Current related to set current

Triptime

seco

nds

minutes

2CDC

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Technical data (continued)

Control unit

Supply voltage mode Internal or external(see chapter ''Planning and commissioning, Wiring

and internal 24 V / 0 V connections'')

Supply voltage 19.2 ... 31.2 VDC including ripple

Supply current incl. inputs, relays activated max. 130 mA (at 18 ... 30 V DC)

Total device dissipation max. 3.1 W (at 24 V DC)

Reverse polarity protection yes

Number of digital inputs 6 (DI0 ... DI5)

Number of relay outputs 3 (DO0 ... DO2)

Number of bus interfaces 1 (for connecting an ABB FieldBusPlug)

Number of Control Panel interfaces 1 (to mount Control Panel ACS100-PAN)Internal signal processing of control Selectable by parameters

function and other properties (see chapter "Data overview, Parameters, ..." and

Appendix A and B)

Parameter setting via Fieldbus, via Control Panel, see Appendix A / B

LEDs on front 1, green: Device ready for operation

1, red: Fault (trip, device fault etc.)

1, yellow: Motor current > 33% ofset current

Diagnosis See chapter "Data overview, Diagnosis"

Digital Inputs

Number of digital inputs 6 (DI0 ... DI5)

Supply for digital inputs (terminal 12) Internal or external

(see chapter ''Planning and commissioning, Wiring

and internal 24 V / 0 V connections'')

Supply output current for inputs (terminal 12) max. 70 mA

Voltage when standard contacts are used min.18 V

Isolation no (see chapter ''Planning and commissioning,

Wiring and internal 24 V / 0 V connections'')

Input signal bounce suppression typ. 4 ms

1-Signal range including ripple -31.2 V ... +5 V

0-Signal range including ripple +13 V ... +31.2 V

Input current per channel (24 V DC) typ. 6.0 mA

Input resistor to 0V 3.9 k

Line length unshielded max. 600 m

Line length shielded max. 1000 m

Conductor size (solide or stranded) 0.2-1.5 mm2 / AWG 15-24

Tightening torque 0.4 Nm

Digital 0utputs

Number of digital outputs 3 (DO0 ... DO2)

Type of digital outputs Relay contacts

Grouping of contacts 3 contacts with 1 common

Voltage range of contacts 12 ... 250 V AC

Lowest switched power for correct signals 1 W or 1 VA

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Digital outputs (continued)

Switching capacity per relay contact240 V AC (AC15 / EN 60947-5-1) max. 1.5 A (AC15: electromagnetic load)

120 V AC (AC15 / EN 60947-5-1) max. 3 A (AC15: electromagnetic load)

250 V DC (DC13 / EN60947-5-1) max. 0.11 A (DC13, electromagnetic load)

125 V DC (DC13 / EN60947-5-1) max. 0.22 A (DC13, electromagnetic load)24 V DC (DC13 / EN60947-5-1) max. 1 A (DC13, electromagnetic load)

Total current all contacts (terminal 5 or 6) max. 4 A (thermal limit)

Short circuit protection 6 A gL / gG

Switching of inductive power Inductive loads need additional measures for spark suppression. Diodes for DC voltage andvaristors / RC elements for AC voltage aresuitable. Some DC coil contactors contain

rectifiers which suppress sparks optimal.

Relay contact lifetime, mechanical 500 000 switching cycles

Lifetime 250 V AC / 0.5 A 100 000 switching cycles

Lifetime 250 V AC / 1.5 A 50 000 switching cycles

Internal clearance and creepage distances > 5.5 mm (safety insulation up to 250 V AC)

relay contacts to 24 V circuits (EN60947-1, Pollution degree 2)

FieldBusPlug connection

Mounting Plug connection, fastening with supplied screw

Tightening torque of the fixing screw 0.8 Nm + rotation 90 degree

Suitable ABB FieldBusPlug types PDP22-FBP (PROFIBUS-DP)

DNP22-FBP (DeviceNet)

MRP21-FBP (MODBUS) in preparation

COP21-FBP (CANopen) in preparation

Environment and mechanical data

Mounting on DIN rail (EN 50022-35) or with 4 screws M4

(refer to chapter "Technical data, Dimensions")

Dimensions W x H x D 70 x 105 x 110 mm

(incl. FieldBusPlug and Control Panel)

Net. weight (current transformer + control unit) 0.39 kg

Terminals: Conductor cross section max. 2.5 mm or max. 2 x 1.5 mm

Current transformer bushing holes 11 mm (25 mm)

Degree of protection IP 20

Storage temperature range -25 ... +70 C

Operation temperature range 0 ... +55 C

Approvals CE

Approvals (pending) UL, CSA, GL, BV, LRS, ATEX

MTBF

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Ordering data

Universal Motor Controller UMC22-FBP Order code: 1SAJ 510 000 R0100

Control Panel

Control Panel ACS100-PAN Order code: 1SAJ 510 001 R0001

(not in scope of delivery, to order separately)

Control Panel Extension Cable ACS100-CAB Order code: 1SAJ 510 002 R0001

(not in scope of delivery, to order separately)

FieldBusPlugs

PDP22-FBP (PROFIBUS DP)

Cable length: 0.25 m Order code: 1SAJ 240 000 R0003Cable length: 0.50 m Order code: 1SAJ 240 000 R0005

Cable length: 1.00 m Order code: 1SAJ 240 000 R0010


DNP22-FBP (DeviceNet)




MRP-21-FBP (MODBUS) in preparation

COP21-FBP (CANopen) in preparation

External current transformers

Type (recommended current range)

KORC 4L185 R/4 (63 -185 A) Order code: 1SCA 022 193 R7830KORC 4L310 R/4 (185 - 310 A) Order code: 1SCA 022 181 R0760

KORC 5L500 R/4 (310 - 500 A) Order code: 1SCA 022 208 R1010

KORC 5L850 R/4 (500 - 850 A) Order code: 1SCA 022 208 R1440

Link kit (bar)

Type (for contactor type)

DT450/A185 (AF145 - AF185) Order code: 1SAZ 501 901R1001

DT450/A300 (AF260 - AF300) Order code: 1SAZ 501 902R1001

DT500/AL460S (AF400, AF460)* Order code: 1SAZ 701 902R1011

DT500/AL750S (AF580, AF750)* Order code: 1SAZ 801 902R1011(*Link kits for Star-delta starter. Others see catalogue)

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36 UMC22-FBP


UMC22-FBP



V 6


Dimensions

Fig. 13: UMC22-FBP: Dimensions 2CDC

342031F0003

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UMC22-FBP Apendix A-1


UMC22-FBP

Technical Description - Appendix A


V 6

690 / 400 V230 V N DO1 DO2

K1K1

UMC22

EXT

SWITCH

10

0

V11

24

V

24

V12 13 14 15

DI

216 17 18

DI

4

DI

5

DI

0

DI

1

DI

3

DO

C

5 6

DO

C

DO

0

7

DO

2

9

DO

1

8

INTFieldBus

Plug

0 V 24 V 24 V DI0 DI1 DI2 DI3 DI4 DI5

2

CDC3

42070

F0003

Fig. A-1: UMC22-FBP: Control function 'Direct starter' (example)

Contents Page

Control function .......................................................................................................................................A-1

Transparent.........................................................................................................................................A-2

Overload relay .....................................................................................................................................A-4

Direct starter .......................................................................................................................................A-8

Reversing starter ..............................................................................................................................A-13

Star-delta starter 1 ............................................................................................................................A-19

Pole-changing starter 1 ....................................................................................................................A-25

Appendix A: Control FunctionsCircuit arrangement, description, data and parameters, timing diagrams

if EXT

supply

to supply

inputs

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Appendix A-2 UMC22-FBP


UMC22-FBP



V 6

DI1 DI2 DI3 DI4 DI5

DO0 DO1 DO2 690 / 400 V230 V

UMC22

FieldBus

Plug EXT

INT

SWITCH

DI00 V 24 V 24 V

DO

C

5 6

DO

C

DO

0

7

DO

2

9

DO

1

8

10

0

V

11

24

V

24

V

12 13 14 15

DI

2

16 17 18

DI

4

DI

5

DI

0

DI

1

DI

3

Transparent

The UMC22-FBP parameterized with the 'Control function' = 'Transparent' (default) behaves like an I/O-

module with an integrated overload check. The outputs DO0 ... DO2 and the inputs DI0 ... DI5 are

directly connected to the fieldbus and are independent of the overload status.

The only possible exception: DO2 outputs the internal fault signal, if the parameter 'Fault output' is set to

'On'. Default is 'Off', in this case the output is controlled directly via the fieldbus.

All kinds of faults set the internal fault bit. Following the monitoring signal FAULT is sent to the fieldbus,

the red LED lights on and the FAULT signal on the Control Panel flashes.

If a motor overload is the cause of the fault signal, the cooling time is started additionally. The cooling

time is a parameter and can be adjusted.

More detailed information are monitored in the diagnosis telegram and on the Control Panel.

All faults must be acknowledged via f ieldbus or via Control Panel.

The slave address of the UMC22-FieldBusPlug combination is not a parameter but can be set with the

Control Panel or with a separate Addressing Set. Details see general part chapter ''Planning and

commissioning, Interfacing to the fieldbus, addressing''.

Circuit diagram (Basis circuit)

Parameters to be changed (based on default)

Control function = Transparent(default) Address via Control Panel or Addressing Set if

Set current 1, overload protection parameters connected to bus

if EXTsupply

to supplyinputs

Fig. A-2: UMC22-FBP: Control function 'Transparent' (Basis circuit)2CDC3

42071

F0003

Fault

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UMC22-FBP



V 6

Important:

Normally the inputs and the internal electronic circuits are supplied locally via the terminals 10 and 11. Inthis case the SWITCH must be set to EXT. The connection of distant contacts or sensors requests

urgently this kind of supply.



Details see general part chapter ''Planning and commissioning, Wiring and internal 24 V / 0 Vconnections''.

Interface and data overview

Device inputs / outputs

Terminal 13 14 15 16 17 18

Device DI0 DI1 DI2 DI3 DI4 DI5Input to bus to bus to bus to bus to bus to bus

Terminal 7 8 9

Device DO0 DO1 DO2*

Outputs from bus from bus (fault output)

Fieldbus telegram: Monitoring signals / Command

Bit No. 7 6 5 4 3 2 1 0

Monitor

Byte 0WARNING FAULT - - - - - -

Monitor DI5 DI4 DI3 DI2 DI1 DI0- -

Byte 1 (UMC input) (UMC input) (UMC input) (UMC input) (UMC input) (UMC input)

MonitorMOTOR CURRENT (% ofset current)

Byte 2/3

Command-

FAULT- - - - - -

Byte 0 RESET

Command DO2* DO1 DO0- - - - -

Byte 1 (UMC output)(UMC output) (UMC output)

Fieldbus telegram: Diagnosis

Bit No. 7 6 5 4 3 2 1 0

Fault Self-test

Byte 0-

failed- - - - - -

Fault Overload Motor Commu- Parameter

Byte 1 (trip) fault blocked*nication out of - - - -

fault range

WarningMotor Motor Cooling

Byte 2current high current low - time - - - -

threshold* threshold* running

Fault Parameter number

Byte 3 (refers to Byte 1, Bit 4)

Details see general part chapter "Data overview" * depending on parameterization

Transparent (continued)

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UMC22-FBP



V 6

UMC22

EXT

INT

SWITCHDO

C

5 6

DO

C

DO

0

7

DO

2

9

DO

1

8

10

0

V

11

24

V

24

V

12 13 14 15

DI

2

16 17 18

DI

4

DI

5

DI

0

DI

1

DI

3

FieldBus

Plug

690 / 400 V230 V DO2tripN

K1K1

ON

OFF


Overload relay

The UMC22-FBP parameterized with the 'Control function' = 'Overload relay' provides excellent

protection of a motor. Dedicated to replace a standard overload relay, stand-alone operation can be

selected via Control Panel setting the parameter 'Bus connection' = 'Off'.


Main features

Motor contactor K1 at output DO0


Control function = Overload relay Set current 1, overload protection parameters

Bus connection = Off(used without Fieldbus) Address if connected to the fieldbus, via Control

(to be selected by Control Pane)l Panel or Addressing Set

if EXT

supply

to supply

inputs

Fig. A-3: UMC22-FBP: Control function 'Overload relay' (Basis circuit)2CDC3

42072F0003

Fault

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UMC22-FBP



V 6

Overload relay (continued)

Description

After parameterizing 'Control function' = 'Overload relay' and 'Bus connection = Off' power-on is necessa-ry to start the operation. Immediately contact DO0 opens, contact DO1 closes. If ' Bus connection' = 'On',

the active connection to the control system is an additional condition to start the operation.

Attached control functions

With 'Fault output' = 'On', also the output contact DO2 operates similar to DO0.

Remark: If 'Fault output' = 'Off', output contact DO2 can be controlled via fieldbus.

Fault behaviour

All kinds of detected external and internal faults set the internal fault bit. In the following:

contact DO0 (and DO2 if parameterized) closes,

DO1 opens,

the monitoring signal FAULT is sent to the fieldbus,

the red LED on the UMC22-FBP lights on and the FAULT signal on the Control Panel display flashes.

If a motor overload is the cause of the fault signal, the cooling time'is started additionally . The cooling

time is a parameter and can be adjusted.

All faults must be acknowledged via fieldbus or via Control Panel. In addition the cooling time must be

elapsed to allow to restart the motor.

Exception: If the parameter 'Automatic fault reset' = 'On', the contacts DO0 (and DO2) closes and DO1

opens immediately when the cooling time is over (only available with overload relay).

Addressing

The slave address of the UMC22-FieldBusPlug combination is not a parameter but can be set with the

Control Panel or with a separate Addressing Set. Details see general part chapter ''Planning and com-

missioning, Interfacing to the fieldbus, addressing''.

Important:

When connected to a fieldbus via FieldBusPlug:

Normally the inputs and the internal electronic circuits are supplied locally via the terminals 10 and 11. In

this case the SWITCH must be set to EXT. The connection of distant contacts or sensors requestsurgently this kind of supply.



Details see general part chapter ''Planning and commissioning, Wiring and internal 24 V / 0 V

connections''.

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UMC22-FBP



V 6


Interface and data overview

Device inputs / outputs

Terminal 13 14 15 16 17 18

Device DI0 DI1 DI2 DI3 DI4 DI5Input to bus to bus to bus to bus to bus to bus

Terminal 7 8 9

Devicetrip

trip DO2*Outputs inverted from bus

Fieldbus telegram: Monitoring signals / Command

Bit No. 7 6 5 4 3 2 1 0

Monitor

Byte 0WARNING FAULT - - - - - -

Monitor DI5 DI4 DI3 DI2 DI1 DI0- -

Byte 1 (UMC input) (UMC input) (UMC input) (UMC input) (UMC input) (UMC input)

MonitorMOTOR CURRENT (% ofset current)

Byte 2/3

Command-

FAULT- -

SELF-- - -

Byte 0 RESET TEST

Command DO2*- - - - - - -

Byte 1 (UMC output)

Fieldbus telegram: Diagnosis

Bit No. 7 6 5 4 3 2 1 0

Fault Self-test

Byte 0-

failed- - - - - -

Fault Overload Motor Commu- Parameter

Byte 1 (trip) fault blocked*nication out of - - - -

fault range

WarningMotor Motor Cooling

Byte 2current high current low - time - - - -

threshold* threshold* running

Fault Parameter numberByte 3 (refers to Byte 1, Bit 4)

Details see general part chapter "Data overview" * depending on parameterization

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UMC22-FBP



V 6


Timing diagram: Overload

FAULT

(trip)

FAULT RESET

via fieldbus or

Control Panel

end of

cooling

time

FAULT

FAULT RESET

(/trip) DO0

(trip) DO1

FAULT

WARNING

Cooling time running

Overload (trip) fault

red LED (Fault LED)

UMC internal

Command(received telegram)

UMC outputs

Monitoring signals(telegram)

Diagnosis

LEDs

Fig. A-4: UMC22-FBP: Control function 'Overload relay' - Timing diagram 'Overload'

2CDC3

42

069F0003

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UMC22-FBP



V 6

690 / 400 V230 V N DO1 DO2

K1K1

UMC22

EXT

SWITCH

10

0

V

11

24

V

24

V

12 13 14 15

DI

2

16 17 18

DI

4

DI

5

DI

0

DI

1

DI

3

DO

C

5 6

DO

C

DO

0

7

DO

2

9

DO

1

8

INTFieldBus

Plug


Direct starter

The UMC22-FBP parameterized with the 'Control function' = 'Direct starter' provides excellent protection

and control of a motor for one direction of rotation. The connection to a fieldbus is made via the appropri-

ate type of the FieldBusPlug.


Main features

Contactor K1 at DO0 Check-back by motor current


Control function = Direct starter Set current 1, overload protection parameters

Address via Control Panel or Addressing Set

if EXT

supply

to supply

inputs

Fig. A-5: UMC22-FBP: Control function 'Direct starter' (Basis circuit)2CDC3

42

07

0F0003

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UMC22-FBP



V 6

DI10 V 24 V 24 V

K1

PTC DI3 Fwd Off

690 / 400 V230 V N

K1K1

DO1

UMC22

EX

T

IN

T

SWITCH

0

V

24

V

24

V

DI

2

DI

4

DI

5

DI

0

DI

1

DI

3

DO

C

DO

1

8

DO

0

7

DO

2

9

DO

C

10 11 12 13 14 15 16 17 18

5 6

FieldBus

Plug

Direct starter (continued)

Circuit diagram (Extended circuit)

Main features

Contactor K1 at output DO0 Fault lamp at output DO2 Check-back by auxiliary contacts at input DI0 Fault input (closed circuit) at DI2

Local operation via inputs DI4 and DI5


Control function = Direct starter Set current 1, overload protection parameters Fault output signal= On Check-back=Auxiliary contact

Fault input= On Local operation via digital inputs = On

Address via Control Panel or Addressing Set

if EXT

supply

to supply

inputs

Fig. A-6: UMC22-FBP: Control function 'Direct starter' (Extended circuit)2CDC3

42

085F0003

transparent

to bus

Local operation via

digital inputs 2),3)

thermistor

switch 1)

Fault

1) Fault input: Closed circuit signal: 1 = no fault2) Fwd: Momentary-contact switch3) Off: Closed circuit signal: 0 = dominating Off

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UMC22-FBP



V 6

Direct starter (continued)

Description

The UMC22-FBP parameterized with the 'Control function' = 'Direct starter' provides excellent protectionand control of a motor for one direction of rotation. The connection to a fieldbus is made via the appropri-

ate type of the FieldBusPlug.

With direct starterthe output DO0 is defined to drive the motor contactor coil.

Attached control functions

The parameter set 'Attached control functions' prepares the direct starterto support different circuitarrangements including the use of inputs and outputs for particular use.

Examples:

'Fault output'= 'On': The output contact DO2 closes if a fault appears.

'Fault input' = 'On': A closed circuit signal (24 V) on input DI2 corresponds to the fault-free status.

Remark: Only remaining outputs can be controlled but all inputs are monitored via fieldbus.

Other parameters define the protection behaviour and additional functions. Refer also general partchapter ''Data overview, Parameters ...''.

Starting

After setting the parameter 'Direct starter', power-on is necessary to activate and to allow to start the

motor with the bus command RUN FORWARD or via local control. All other parameters are activated

with motor on.

Check-back

When the motor is started, the check-backstatus is expected within 100 ms, otherwise a fault is de-

2cdc135001d0204

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