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    1

    C O N S T R U C T I O N M A T E R I A L S

    I R O N & S T E E L

    2010 | Praveen Chompreda | Mahidol University2

    O U T L I N E

    Introduction

    Manufacturing of Steel

    Properties of Steel

    Steel Products for Construction

    Joining of Steel

    Durability of Steel

    Guggenheim Museum

    Biblao, Spain

    Source: Wikipedia

    3

    I R O N

    Iron is the 10th most abundant element in the universe

    Iron accounts for about 35% of earths mass, most of it is in the inner core

    Earth crust contains about 5% of iron, the 2nd most abundant metal (the

    first being aluminum)

    4

    I R O N

    The relatively low cost of iron and its high strength make it the most-used

    metal in the world. The majority of iron is in the form of steels, which are

    alloys of iron with different metals and carbon.

    Akashi-Kaikyo Bridge, the worlds longest bridge, is made of steel

    Source: WikipediaSource: Wikipedia

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    5

    M A N U F A C T U R I N G O F S T E E L

    Manufacturing of Steel

    Iron Ore Pig Iron (Step 1)

    Cast IronPig Iron Steel (Step II)

    Steel Alloy

    Forming of Steel (Step III)

    6

    M A N U F A C T U R I N G O F S T E E L

    The manufacturing of steel consists of 3 main phases

    Reducing Iron Ore to Pig Iron

    Refining Pig Iron to Steel

    Forming Steel into products

    Iron Ore Pig Iron SteelSteel

    ProductsBlast

    Furnace

    Basic

    Oxygen

    Furnace,etc

    Blooming

    Mill

    7

    M A N U F A C T U R I N G O F S T E E L

    Source: Momlouk and Zaniewski (2006) 8

    I R O N O R E P I G I R O N ( S T E P 1 )

    Iron does not occur in nature as pure metal, but as combinations with

    oxygen or sulfur, called Iron Ore. The most common are hematite (Fe2O3),

    magnetite (Fe3O4), or pyrite (FeS2)

    3 main ingredients used in reducing Iron Ore to Pig Iron are Coke (product

    from Coal), Limestone, and Iron Ore Iron ore is converted to pig iron in the Blast Furnace

    Hematite MagnetitePyrite (Fools Gold)Picture Source: Wikipedia

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    9

    I R O N O R E P I G I R O N

    Iron is extracted from ore by removing theoxygen, usually by combining with carbon toproduce CO2

    It takes about 5-8 hours from the loading ofmaterial at the top till the iron is obtained atthe bottom.

    The process is done continuously thefurnace never shuts down.

    To produce 1 ton of pig iron, it takes about1300 kg of iron ore, 600 kg of coke, 400 kgof limestone, 7300 kg of air, 22000 kg ofwater, and 27x106 BTU of heat.

    Pig iron obtained from the blast furnacecannot be used by its own, due to its highcarbon content (about 3.5-4%). It has to beprocessed further to reduce the amount ofcarbon and to remove other impurities.

    10

    I R O N O R E P I G I R O N Inside the blast furnace

    The coke (from coal) reacts with oxygen to produce carbon monoxide (CO)

    2 C + O2 2 CO

    Carbon monoxide reacts with iron ore to become carbon dioxide (CO2)

    3 CO + Fe2O3 2 Fe + 3 CO2

    Limestone (CaCO3) is used as a flux (solvent) to help removing the impurities,such as silicon dioxide in the ore

    CaCO3 CaO + CO2

    CaO + SiO2 CaSiO3

    The molten slag is lighter than the molten iron, so it floats on the top and can bedrawn off through an opening at the bottom of the furnace this can later be usedas cement replacement material in concrete (Recall GGBS = Ground GranulatedBlast Furnace Slag)

    Slag

    11

    C A S T I R O N

    Cast iron is produced

    by reheating pig iron

    and remove some of

    the impurities. It

    contains about 2-4%of carbon

    It can be cast into

    molds

    It is brittle and best

    used in compression

    rather than tension

    Common applications

    are pipes and fittings. Cast iron is difficult

    to weld.

    Source: Marotta (2005) 12

    C A S T I R O N

    4 main types

    White cast iron: The carbon and iron

    are in the form of iron carbide (Fe3C).

    It is hard and very brittle so it is not

    used as structural components. It

    may be used where high resistance to

    abrasion and wear is required. When

    broken, the fracture surface appears

    white.

    Grey Cast Iron: The carbon is

    present in the form of graphite flakes.

    This graphite make it softer and

    machineable, but it is still very brittle.

    When broken, the fracture surface

    appears grey. This is the most

    common type of cast iron.

    Cast Iron Pipe Fittings

    Source: wikipedia

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    13

    C A S T I R O N

    Ductile Iron or Spheroidal Graphite Iron: By adding some alloying elements and

    the right casting procedure, the graphite in the grey cast iron may be induced to

    form into spherulites (small spheres). This reduce the brittleness.

    Malleable Iron: By applying heat treatment to the white cast iron, the nodules ofgraphite may be formed. This helps increase the strength and reduce brittleness.

    Coalbrookdale Iron Bridge (1785), UK

    Cast iron bridgeDecorative Cast Iron Gate

    Source: wikipediaSource: wikipedia

    14

    P I G I R O N S T E E L ( S T E P 2 )

    Steel is an alloy of iron with some other metals, called alloying elements.

    Alloying elements are added to improve properties of iron such as

    hardness, elasticity, ductility, tensile strength, corrosion resistant, etc

    Steel contains up to about 1.5% carbon Structural Steel contains up to about 0.25% carbon

    Types

    Mild Steel or Low Carbon Steel (C < 0.25%) this is the structural steel

    Medium Carbon Steel or just Carbon Steel (0.3% < C < 0.6%)

    High Carbon Steel (0.6% < C < 1.5%)

    Alloy Steel (Steel + Alloying elements) eg. Stainless steel

    3 main types of furnaces used in refining pig iron to steel

    Open Hearth Furnace (Traditional)

    Basic Oxygen Furnace (Most Popular)

    Electric Arc

    15

    P I G I R O N S T E E L

    Molten pig iron and recycled steel are

    dumped from the top.

    Pure oxygen is blown with high

    pressure into the furnace to stir things

    up and cause rapid burning of

    materials.

    Limestone is added as a flux

    Impurities are either removed as gases

    (such as CO2) or as slag.

    Alloying metals may be added to

    produce special steel alloy

    Basic oxygen furnace can refine about

    300 tons of steel in under 30 minutes.

    The molten steel may be cast into alarge prism called Ingot to be sent to

    another factory to form into desired

    shapes

    Basic Oxygen Furnace

    16

    P I G I R O N S T E E L

    Molten pig iron is added to the top of

    the Basic Oxygen Furnace

    Steel Ingot

    Source: wikipediaSource: wikipedia

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    17

    S T E E L A L L O Y

    Source: Momlouk and Zaniewski (2006) 18

    S T E E L A L L O Y

    Source: Momlouk and Zaniewski (2006)

    19

    S T E E L

    The largest producer in the world is China, followed by Japan and USA

    20

    S T E E L

    Today, most of the steel is from

    recycled steel. This has some effects on

    the chemical compositions of the

    modern steel by having elements that

    were not previously considered to be apart of normal steel chemistry

    It is now become more difficult to find a

    low-strength grade of steel. We tend to

    get much higher actualstrength for the

    lower-strengthgrade of steel.

    Source: wikipedia

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    21

    F O R M I N G O F S T E E L ( S T E P 3 )

    The steel ingot goes to blooming mill where it is reheated to about 1200 C

    and get passed through huge rollers to reduce the ingot to a smaller size

    It may take 20+ rollers to reduce the ingot into the desired shape and size

    Typical shapes produced are plates, rods/bars, and structural steel rolledshapes.

    Source: wikipedia

    22

    F O R M I N G O F S T E E L ( S T E P 3 )

    Source: Illston and Domone (2001)

    23

    P R O P E R T I E S O F S T E E L

    Properties of Steel

    Tensile Test & Modulus of Elasticity

    Impact Test

    Hardness Test

    24

    P R O P E R T I E S O F S T E E L

    Properties of metals, in general, may be divided into 2 categories

    Structure Insensitive Properties : these are properties that has to do

    with the atoms themselves, but not the microstructure. Examples are

    density, elastic modulus, coefficient of thermal expansion, specific heat.

    Structure Sensitive Properties : these are properties that depends on

    the microstructure of the materials, which is greatly affected by heating

    and cooling histories. Examples are yield strength, fracture strength,

    ductility (elongation at failure), and fatigue performance.

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    25

    P R O P E R T I E S O F S T E E L

    26

    T E N S I L E S T R E N G T H & M O D U L U S O F E L A S T I C I T Y

    Tensile strength (ASTM A 370) and modulus of elasticity of steel are

    obtained by testing a steel specimen under direct tension.

    We can record the load and the displacement between two points to get a

    stress-strain plot

    Typical tensile test setup forlarge bars (left), and small

    bars/ wires (right)

    27

    S T R E S S - S T R A I N C U R V E S

    Typical stress-strain curve of mild steel in tension (we also assume that the

    behavior in compression is the same as in tension this is true for most

    purposes)

    Source: ASCE (2001) 28

    S T R E S S - S T R A I N C U R V E S

    The followings can be observed:

    The stress-strain curve is linear from the point of zero load to a pointcalled Yield Point, Yield Strength (Fy), Limit of Proportionality, or ElasticLimit. In some steel, we can observe the upper yield point and thelower yield point.

    The slope of the stress-strain curve during the linear portion is calledModulus of Elasticity (E), the typically value is 200 GPa

    After the yield point, steel undergoes yielding, in which the strainincreases significantly without much increase in the load

    At some point, the stress begin to increase until it reaches the point ofmaximum stress, called Ultimate Strength (Fu) at a strain much largerthan the strain at yielding. This portion of the curve is called Strain

    Hardening Range. We usually grade the steel by its yield strength (not the ultimate

    strength as in concrete!)

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    29

    S T R E S S - S T R A I N C U R V E S

    At the ultimate strength, the tensile test member exhibit necking

    behavior in which the area of the test piece decreases as the

    deformation increases with the corresponding decrease in load. Thus, if

    we calculate the stress by Engineering Stress = F/Aoriginal, we get a

    decrease in stress from ultimate to rupture. But if we calculate thestress by True Stress = F/Aactual, we get an increase in stress (dashed line)

    instead.

    Original

    Just before Failure

    At Ult imate

    Necking

    Source: Momlouk and Zaniewski (2006)

    30

    S T R E S S - S T R A I N C U R V E S

    Note that if weunload the steelafter the yieldpoint, it will not

    return to theoriginal length;thus, apermanentdeformation hasoccurred

    If we reload it again, it will follow the unloading path until it reaches theprevious maximum load. After that, it follows the same stress-strain curve asif it is loaded continuously (without unloading) to failure.

    Source: ASCE (2001)

    31

    S T R E S S - S T R A I N C U R V E S

    In the design of steel structures, we usually rely on the strength up to the

    yielding. For simplicity, we generally model the stress-strain curve as bilinear.

    We know that there is some reserved strength in the Strain Hardening range

    but we just dont use it in the design.

    Idealized Stress-Strain Curve

    Source: ASCE (2001)

    32

    S T R E S S - S T R A I N C U R V E S

    As the yield strength of

    steel increases (higher

    strength steel), the

    yield point becomes

    more difficult to define.

    We can define the yield

    point in this case by

    using Offset Method,

    or Proof Stress.

    Yield point of A36 steel

    Where should be the yield point???

    Source: ASCE (2001)

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    S T R E S S - S T R A I N C U R V E S

    We find the point of small strain

    (0.1%, 0.2% depending on the

    standard or the value agreed

    upon) and draw a line parallel tothe linear portion of the stress-

    strain curve.

    The point where the parallel line

    intersects the stress-strain curve

    is the proof stress or the yield

    stress.

    We may also use the stress at

    0.5% strain as the yield point. Thismay give slightly different yield

    point than the offset method.Source: Illston and Domone (2001)

    34

    S T R E S S - S T R A I N C U R V E S

    Source: ASCE (2001)

    35

    I M P A C T

    The Charpy V-Notch Impact test (ASTM

    E23) is used to measure the energy required

    to fracture a steel specimen.

    It uses a hammer pendulum to strike a

    notched specimen

    After striking, some of the kinetic energy isabsorbed by the test specimen so the

    swinging arm will not go up as high as its

    starting position. We can measure the

    height to compute the energy.

    The lower the energy required to fracture,

    the more brittle the steel

    Notch

    Source: WikipediaSource: Wikipedia

    36

    H A R D N E S S

    Hardness is the measure of the materials

    resistance to small dent or scratch to the

    surface.

    Most common method is the Rockwell

    hardness test (ASTM E18) This method measures the penetration

    depth of small metal ball or diamond

    cone under a standard load.

    The hardness value can be used to

    estimate the tensile strength of the

    material. This is very useful because

    hardness test is easy to do, inexpensive,

    and do not require special specimens.

    Source: Wikipedia

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    37

    F A C T O R S A F F E C T I N G S T R E N G T H

    For the same type of steel, the measured strength and/or elongation at

    failure may be affected by the following factors:

    Loading rate (static vs. dynamic)

    Location in the section where the sample is collected this is usuallycritical for hot-rolled sections as it is affected by residual stress in

    some parts of the section

    Loading history cold-formingof steel changes the strength and

    deformation capacity of steel.

    38

    F A C T O R S A F F E C T I N G S T R E N G T H

    Structural steel sections have

    residual stresses in them.

    Residual stress occurs due to

    nonuniform cooling of thesection after hot rolling. The

    thinner part cools faster than

    the thicker part.

    The parts that cool first will

    have residual compression.

    The parts that cool last will

    have residual tension.

    Magnitude and distributiondepends on the shape of the

    section, not the strength of

    the steel.

    This reduce the usable

    strength to yielding

    Compression

    Tension

    Compression

    Tension

    Source: ASCE (2001)

    39

    F A C T O R S A F F E C T I N G S T R E N G T H

    Cold forming of steel

    (i.e. shaping of steel

    without heat) leaves

    the steel with higher

    yield strength but

    lower strain to failure.

    If we test the steel

    with the history of

    cold forming, we

    would get different

    behavior from the one

    without any forming

    Ductility = u/y u = ultimate strain

    y = yield strain

    Source: ASCE (2001)40

    S T E E L P R O D U C T S F O R C O N S T R U C T I O N S

    Reinforcing steel

    Round bar

    Deformed bar

    Prestressing strands

    Structural steel

    Hot Rolled steel

    Cold-formed steel

    Built-up Members (Steel plate)

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    S T E E L P R O D U C T S F O R C O N S T R U C T I O N S

    Reinforcing steel

    Round bar

    Deformed bar

    Prestressing strands

    Structural steel

    Hot Rolled steel

    Cold-formed steel

    Built-up Members (Steel plate)

    Source: Wikipedia 42

    R E I N F O R C I N G S T E E L

    Reinforcing bars are obtained by hot

    rolling of steel

    Two main types:

    Round bar the surface of the bar issmooth

    Deformed bar the surface of the bar

    has ribs on it

    The ribs on the surface of deformed bar

    increase the bond to the concrete. Thus,

    the Deformed bars are generally used as

    main reinforcement of structural

    members. Round bars are generallyused as reinforcement to prevent

    concrete cracking under temperature

    changes and shrinkage.

    Source: Wikipedia

    Source: Wikipedia

    43

    R E I N F O R C I N G S T E E L - G R A D E S

    Type Grade Fy (ksc)

    Minimum

    Fu (ksc)

    Minimum

    Ultimate

    Strain (%)

    Minimum

    Round Bar SR24 2400 3900 21Deformed

    Bar

    SD30 3000 4900 17SD40 4000 5700 15SD 50 5000 6300 13

    .20-2543, 24-2548

    Reinforcing steel is graded by the minimum yield strength

    44

    R E I N F O R C I N G S T E E L - R O U N D B A R

    Type Diameter

    (mm)

    Cross-Sectional

    Area (mm2)

    RB 6 6 28.3

    RB 8 8 50.3

    RB 9 9 63.6

    RB 10 10 78.5

    RB 12 12 113.1

    RB 15 15 176.7

    RB 19 19 283.5

    RB 22 22 380.1

    RB 25 25 490.9

    RB 28 28 615.8RB 34 34 907.9

    . 20-2543:

    Grade: SR 24

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    R E I N F O R C I N G S T E E L - D E F O R M E D B A R

    Type Diameter

    (mm)

    Cross-Sectional

    Area (mm2)

    DB 6 6 28.3

    DB 8 8 50.3

    DB 10 10 78.5

    DB 12 12 113.1

    DB 16 16 201.1

    DB 20 20 314.2

    DB 22 22 380.1

    DB 25 25 490.9

    DB 28 28 615.8

    DB 32 32 804.2

    DB 36 36 1017.9

    DB 40 40 1256.6

    . 24-2548:

    Grades: SD30, SD 40, SD 50

    Source: Wikipedia

    46

    R E I N F O R C I N G S T E E L - P R E S T R E S S I N G S T R A N D S

    Prestressing strands are made by twisting 2, 3, 7, or 19 wires together. The

    most common type is the 7-wire strand.

    They are made of higher strength steel than those used in regular reinforcing

    steel bars . 420-2540:

    Source: Naaman (2004)

    47

    R E I N F O R C I N G S T E E L - P R E S T R E S S I N G S T R A N D S

    Source: Naaman (2004) 48

    R E I N F O R C I N G S T E E L - P R E S T R E S S I N G S T R A N D S

    Prestressed concrete segmental

    girders

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    49

    S T R U C T U R A L S T E E L

    For steel structures, there are 3 main types of steel members

    Hot rolled members

    Cold-formed members

    Built-up members (from steel plates)

    Strata Center

    MIT, Boston, MA50

    S T R U C T U R A L S T E E L - H O T R O L L E D

    Hot rolled shapes are obtained by passing very hot block of steel through

    various rollers several times to obtain the desired shape.

    Most of the shapes are standardized by the American Institute of Steel

    Construction (AISC). Typical shapes are W or H (wide-flange), I, C(Channel), L (Angle), T, Pipe, and Tube.

    1227-2539:

    51

    S T R U C T U R A L S T E E L - H O T R O L L E D

    Source: Salmon and Johnson (1996) 52

    S T R U C T U R A L S T E E L - H O T R O L L E D

    They are used for main structural members, such as truss members, beams,

    and columns.

    Source: Wikipedia Source: Wikipedia

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    S T R U C T U R A L S T E E L - H O T R O L L E D

    54

    S T R U C T U R A L S T E E L - H O T R O L L E D

    55

    S T R U C T U R A L S T E E L - H O T R O L L E D

    56

    S T R U C T U R A L S T E E L - C O L D F O R M E D

    Cold-formed shapes are obtained by stamping and/or bending steel plate to

    a desired shape at normal temperature

    Cold-formed sections usually have small thickness (we cannot bend a verythick plate). Common shapes are C (Channels), Z (Zees), and L (Angles)

    Source: Salmon and Johnson (1996)

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    S T R U C T U R A L S T E E L - C O L D F O R M E D

    They are used mostly for nonstructural elements or for structures that

    carry small loads

    Source: Wikipedia

    58

    S T R U C T U R A L S T E E L - C O L D F O R M E D

    1228-2537: Has only one grade: SSC 400

    Yield Strength

    Minimum (MPa)

    Tensile Strength

    Minimum (MPa)

    Elongation, Minimum (%)

    Thickness

    < 5 mm

    Thickness

    > 5 mm

    245 400-510 21 17

    59

    S T R U C T U R A L S T E E L - C O L D F O R M E D

    60

    S T R U C T U R A L S T E E L - B U I L T U P M E M B E R S

    We can create structural members by welding

    steel plates into any desirable shapes

    Typical examples are bridge girders and

    columns of tall buildings

    Source: Nowak (2004)

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    61

    S T R U C T U R A L S T E E L - B U I L T U P M E M B E R S

    1499-2541:

    62

    S T R U C T U R A L S T E E L - B U I L T U P M E M B E R S

    63

    J O I N I N G O F S T E E L

    Rivet

    High-Strength Bolt

    Welding

    64

    J O I N I N G O F S T E E L

    Structural steel

    pieces may be join

    by one of these 3

    methods:

    Riveting

    Bolting

    Welding

    Connection Details of the

    Coalbrookdale Iron Bridge

    (the first cast iron bridge)

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    73

    W E L D I N G

    Weld metal in arc welding is

    deposited by electromagnetic field,

    not gravity. Therefore, welding

    can be done in any positions.

    Welded connection are usually

    smaller and more aesthetically

    pleasing than bolted or riveted

    connections.

    Source: Salmon and Johnson (1996) 74

    W E L D I N G

    Source: Salmon and Johnston (1996)

    75

    W E L D I N G

    The current practice is to weld

    parts of built-up structuralmembers in the shop but using

    bolts to assemble the member in

    the field.

    Field welding is inconvenient,

    difficult to inspect, and can be

    expensive

    Shop welding is faster and looks

    better than bolting

    Welds done in fabrication shop

    Field Bolting

    Field Bolting

    Welded Plate Girder

    76

    W E L D I N G

    Residual stress occurs in the welded section in a similar manner to the hot

    rolled sections: i.e. the parts that cool first will have residual compression.

    The parts that cool last will have residual tension.

    Source: ASCE (2001)

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    77

    W E L D I N G

    In addition, the location near the weld was subjected to very high heat and

    fast cooling rate. A Martensite structure was developed, which was very

    hard and brittle. This is the area where failure often occurs. This area is

    called Heat Affected Zone (HAZ)

    To reduce the residual stresses and HAZ, cooling rate of welding must becarefully controlled, especially in large welds.

    Source: Momlouk and Zaniewski (2006)78

    D U R A B I L I T Y O F S T E E L

    Corrosion

    Prevention of Corrosion

    Weathering Steel

    Stainless Steel

    79

    C O R R O S I O N

    Corrosion is a destruction of a material byelectrochemical reaction. When the steel corrodes,rust is formed.

    Some rust on the steel reinforcement before placingof concrete is OK

    Rust on the steel structures must be avoided as itcan lead to reduction in strength

    Steel rust at the rate of about 0.5mm/year

    In order for rust to occur, we need 4 elements

    Anode: The electrode where corrosion occurs

    Cathode: The other electrode needed to form acorrosion cell

    Conductor: A metallic pathway for electrons to flow

    Electrolyte: A liquid that can support the flow ofelectrons

    Steel by itself already has 3 elements, it only needswater (electrolyte) to complete the corrosion cell

    Source: Nowak (2004)

    80

    C O R R O S I O N

    Reactions:

    Anode Side Fe Fe2+ + 2e-

    Fe2+ + 2(OH)- Fe(OH)2

    Ferrous Hydroxide (Black Rust)

    4Fe(OH)2

    + 2H2

    O + O2

    4Fe(OH)3

    Ferric Hydroxide (Red Rust)

    Cathode Side 4e- + 2H2O + O2 4(OH)-

    Source: Illston and Domone (2001)

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    81

    C O R R O S I O N

    The amount of time the steel stays wet affects the rate of corrosion.

    Environmental contaminants may accelerate corrosion. Examples are SO2in acid rain, and salts (from sea or deicing salts).

    Corrosion of steel column near the sea Corrosion from deicing salts

    Source: Nowak (2004) Source: Nowak (2004)Source: Nowak (2004)

    82

    P R E V E N T I O N O F C O R R O S I O N

    Design the structure such that water cannot collect on the surface or joints

    Source: Illston and Domone (2001)

    83

    P R E V E N T I O N O F C O R R O S I O N

    Design the structure such that inspection and maintenance can be done

    easily

    Inspection Catwalk underneath a

    Cable-Stayed Bridge84

    P R E V E N T I O N O F C O R R O S I O N

    Applying protective coating to seal off the surface from moisture.

    The surface to be painted must be dry and clean

    Periodic repainting is necessary

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    85

    P R E V E N T I O N O F C O R R O S I O N

    Cathodic protection: we prevent the corrosion of steel by making it the

    cathode side of the corrosion cell!

    Sacrificial Anode: this is done by connecting more anodic metal with steel. The

    anode metal will corrode instead of the steel. This anode metal must be

    replaced occasionally.

    Source: Illston and Domone (2001) 86

    P R E V E N T I O N O F C O R R O S I O N

    Anodic coating : this is similar to the sacrificial

    anode but, instead of using a piece of metal, the

    anode metals is coated on the surface of the steel.

    Galvanizing: uses Zinc to coat the surface of the

    steel

    Zinc-Pigmented Paint: Same concept as

    galvanizing but in the form of paint

    Galvanized Surface

    Aluminum anodes are

    mounted on steel

    structure

    Source: Wikipedia

    Source: Wikipedia

    87

    P R E V E N T I O N O F C O R R O S I O N

    Impressed Current Cathodic Protection (ICCP): Using external power source

    to make the metal cathodic and consume the anode metal instead. Inert Anodes

    such as carbon, titanium, lead, or platinum are used. This is typically used for

    large structures, such as buried pipelines, as placing sacrificial anodes at regular

    intervals is impossible.

    Source: www.daviddarling.info Source: www.byauto.com.cn

    88

    W E A T H E R I N G S T E E L

    Weathering steel or high strength low-alloy (HSLA) steel

    (also known commercially as COR-TEN steel) is a steel

    alloy with very low percentage of carbon (

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    89

    W E A T H E R I N G S T E E L

    U.S. Steel Building, Pittsburgh Core-Ten Sculpture

    It is widely used in bridges and marine structures.

    It is not rust-proof. If water collects on the surface, it will corrode.

    Source: Wikipedia Source: Wikipedia

    90

    S T A I N L E S S S T E E L

    Stainless steel, also known as high-alloysteels, contains 16-28% chromium, up to22% nickel, and some manganese. It hasvery high resistance to corrosion due to

    the forming of a thin, transparent coatingofchromium oxide over the surface.

    It is often used as kitchen tools,laboratory equipments, etc Forconstruction, stainless steel are used ascladding, water pipes/fittings, andcorrosion-resistant reinforcement forconcrete (ASTM A 955M).

    Over 150 grades are available, some has

    higher corrosion resistance than theothers, some are harder, some hasmagnetic property, some are easier toweld, etc

    Variety of finishes are available fromunpolished, brushed, to mirror finishes.

    Petronas Towers

    Stainless steel cladding

    Source: Wikipedia

    91

    S T A I N L E S S S T E E L

    St. Louis Gateway Arch

    St. Louis, Missouri, USA

    Stainless steel cladding

    Chrysler Building, New York

    Stainless steel spire

    Completed 1929Stainless steel rebar

    Source: Wikipedia

    Source: Wikipedia

    92

    R E C A P

    Introduction

    Manufacturing of Steel

    Iron Ore Pig Iron Steel

    Microstructure & Heat Treatment

    Properties of Steel

    Tensile Stress-Strain Curve

    Impact & Hardness Test

    Factors Affecting Strength

    Steel Products for Construction

    Reinforcing steel

    Round Bar

    Deformed Bar Prestressing Strands

    Structural steel

    Hot Rolled steel

    Cold-formed steel

    Built-up Members (Steel

    plate)

    Joining of Steel Riveting, Bolting, Welding

    Durability of Steel

    Corrosion

    Preventions of Corrosion

    Weathering Steel

    Stainless Steel

    Source: Wikipedia

    R E F E R E N C E S

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    93

    R E F E R E N C E S

    American Society of Civil Engineers (2001), Structural Steel Selection Considerations: A Guide forStudents, Educators, Designers, and Builders, Ed. R. Bjorhovde et. al., ASCE, Reston, VA, 110 pages.

    American Society of Testing and Materials, ASTM A370, West Conshohocken, PA.

    Illston, J. M. and Domone, P. L. J. (2001), Construction Materials: Their Nature and Behaviour, 3rd

    Edition, Spon Press, London.

    Mamlouk, M. S., and Zaniewski, J. P. (2006),Materials for Civil and Construction Engineers, 2nd

    Edition, Prentice-Hall, NJ, 576 pages

    Marotta, T. W. (2005), Basic Construction Materials, 7th Edition, Prentice-Hall, NJ, 598 pages

    Naaman, A. E. (2004), Prestressed Concrete Analysis and Design: Fundamentals, Technopress 3000,Ann Arbor, MI.

    Nowak, A. S. (2004), Bridge Design Course Materials, University of Michigan, Ann Arbor.

    Salmon, C. G. and Johnson, J. E. (1996), Steel Structures: Design and Behavior, 4th Edition,HarperCollins College Publishers, NY, 1024 pages.

    Smith, R.C, and Andres, C.K. (1989),Materials of Construction, 4th Edition, McGraw-Hill, 401 pages.

    Thai Industrial Standard Institute, TISI 20-2543, Bangkok, Thailand

    Thai Industrial Standard Institute, TISI 24-2548, Bangkok, Thailand

    Thai Industrial Standard Institute, TISI 420-2540, Bangkok, Thailand Thai Industrial Standard Institute, TISI 1227-2539, Bangkok, Thailand

    Thai Industrial Standard Institute, TISI 1228-2537, Bangkok, Thailand

    Thai Industrial Standard Institute, TISI 1499-2541, Bangkok, Thailand

    http://www.wikipedia.org