246093879 nebosh igc 3 observation sheet 00218445 final

8/10/2019 246093879 Nebosh IGC 3 Observation Sheet 00218445 Final

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INTERNATIONAL GENERAL Candidates observation sheetCERTIFICATE(2014 spei!iation"

IGC# $ T%E %EALT% AN&'AFET )RACTICAL A))LICATION

't*dent Na+e, -*aha++ad .aiser Fahee+ 't*dent N*+ber, 0021/44

)ae Inspeted, Ittehad Che+ia Ltd Lahore &ate o! Inspetion, 02 3 02 3 2014

Item Observation%aards and Conse5*enes

Contro -eas*resI++ediate3on6er ter+ ation

Ti+e'ae

01

01 Observation,

Worker was working in the hazardousChemical area.

%aard 7 Conse5*enes,

Chemicals hazard, i.e, Calcium Carbonate,Hydro-Chloric Acid, Calcium Chloride, coaland Flocculent.

Calcium Chloride is irritant to skin and eyes.Hydro-Chloric Acid is corrosive to the eyes,skin, and mucous membranes. Lung and skinroblems such as black lung disease, iscaused by inhaling coal dust.

I++ediate ation,

!rovide !!" to the workers

'hort ter+,

Health surveillance

Lon6 Ter+,

"#osure limit to chemical will decreaseby $ob rotation.

%mmediate

& 'onth

(egularly

03

02 Observation

House-keeing was not good in the warehouse o) the Calcium Chloride and in baggingsection. As calcium chloride rills and mudhad combined to )orm the sliery sur)ace.


*li hazards, collision hazards between)orkli)t and edestrian and )orkli)t with )i#ed

structure.Can cause severe in$ury to edestrian ordamaging o) )orkli)t truck.

I++ediate ation,

+n urgent basis clean the )loor clean andkee it clean all the time.

'hort ter+,

"nsure roer housekeeing o) theWorklace on daily basis.

Lon6 Ter+,

'onitor and check worklace regularly.'ake emloyees aware o) the hazardsby roviding in)ormation and training.

%mmediate

+ne week

(egular

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Ti+e 'ae

03 Observation

From main gate to lant area there was twoways route )or the vehicle and the edestrianwas using the same route. he )orkli)t truckwas running in the way and collision withvehicles and edestrian can cause in$ury.


Collision hazard!ersonal %n$ury, edestrian in$ury, , roertydamage,ecause o) one way )rom main gate to lantarea, collision with edestrian, vehicles, cancause in$ury

I++ediate ation,

!rovide signages / sto / , seed limit 0km

'hort ter+,

*egregate the area )or vehicles 1edestrians by barriers

Lon6 Ter+,

!rovide searate entry 1 e#it routes withsolid artition in between edestrian andvehicle.

%mmediate

wo weeks

+ne month

04 Observation

Light was inade2uate in the lant area and inworklace, and can cause in$ury to worker.%nade2uate lighting can cause a hazard o)sli or tri due to uneven ground, due tosliery action o) calcium chloride on the)loor.


ri and sli hazards3ue to sli or tri, a severe in$ury can behaened.

I++ediate ation,

%nstall ade2uate lighting within theWorklace so that eole can able tosee any hazards.

'hort ter+,

4se natural lights such as roo) lights,Where natural light is not satis)actory.4se arti)icial lighting.

Lon6 Ter+,

!eriodic maintenance and insections o)arti)icial lighting and relacing them )romtime to time.

%mmediate

wo Week

+ngoing

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3/12







Ti+e 'ae

05 Observation

lowers were creating a large noisy soundduring +eration.


5oise Hazard.5oise at work can cause hearing loss thatcan be temorary or ermanent. Hearing lossis not the only roblem. !eole may develotinnitus 6ringing, whistling, buzzing orhumming in the ears7.

I++ediate ation,

'inimise work e#osure limit

'hort ter+,

Fit sound-roo) enclosure, Acousticshielding. Fit silencers, balance machine,or mount on anti-vibration mountings.

Lon6 Ter+,"liminate8 *ubstitute with less noiseblower.

%mmediate

wo Week

*i# 'onth

06 Observation

Calcium Chloride dust was coming out )rommany damaged or leaked lines, )rom )inecollector and )rom dust blower.


3ust hazard.Calcium Chloride !ower%rritant, Causes irritation to skin, eyes andresiratory organs. Harm)ul i) inhaled orswallowed. "))ects can be ossiblecoughing, sneezing, asthma and blocked)ilters o) machines.

I++ediate ation,

Welding o) the lines those haveleakages.

'hort ter+,

(elace the lines those are too muchdamaged with new lines.

Lon6 Ter+,

9ee routine monitoring and insectiono) the lines

%mmediate

wo Week

(egularly

07 Observation

Worker was working in the carenterworksho to )orm wooden material )or allet)ormation.


Contact HazardsCan cause in$ury to worker

I++ediate ation,

!rovide !!" to the worker.

Lon6 Ter+,

!rovide sa)eguard to the sander.

%mmediate

+ne 'onth

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4/12







Ti+e 'ae

08 Observation

Worker was li)ting the large buckets o) limeowder )rom the lime hea and was mi#ingwith calcium chloride solution to neutralize itin neutralization tank reeatedly.


'anual Handling,Can cause back bone roblem, sli discissue, Hernia, can cause musculoskeletaldisorders 6'*3s7.

I++ediate ation,

!rovide $ob rotation with other riggers

'hort ter+,

!rovide trolley

Lon6 Ter+,

%nstall conveyer )rom hea o) lime to limetank.

%mmediate

+ne week

wo 'onth

09 Observation

"mloyee using hand drill machine withbroken handle 1 corroded )le#


"lectrical hazard"lectric shock, Fire 1 e#losionHand vibration syndrome, 5oise

I++ediate ation,(eair the handle 1 change the )le#

'hort ter+,%n)orm the maintenance sta)) to do there use check be)ore using electricale2uiments

Lon6 Ter+,Conduct monthly insection o) allelectrical e2uiments 1 reair i) needed.

%mmediate

Weekly

: month

10 Observation

Chemical sewage drain system was made o)

sanitary and at some oints cover was notinstalled and light was not good at those!oints.


Falling hazard into sewage drains.Can cause serious in$ury or death

I++ediate ation,%mmediately barricade the oen oints.

'hort ter+,Close the oen oints by sanitary workor by keeing covers made o) anymaterial

Lon6 Ter+,

"rect roer and good sewage drainsystem 1 roerly out o) assage area.

%mmediate

wo week

wo month

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5/12







Ti+e 'ae

11 Observation

+bserved one emloyee sitting in o))ice inodd osture in )ront o) comuter


"rgonomic Hazard,

W(4L3, "yes strain, ack ain,Cervical sondylosis

I++ediate ation,!rovide )re2uentbreaks

'hort ter+,'ake the assessment o) worklace torovide standard 3*" arrangements tosuit the worker.

Lon6 Ter+,

!rovide 3*" instead o) Comuter.

%mmediate

+ne month

+ne month

12 Observation

+bserved that there was no notice board togive the in)ormation about rocedures and

di))erent in)ormation to workers to udate.


3iscilinary Hazard.Lack o) knowledge and in)ormation6(egulatory, Comany olicies, 1 workingrocedures7, un cometent workers, anddeveloment o) negative culture.

I++ediate,here must be a suervisor whoin)ormed to workers about rules and lawsabout their seci)ic $ob.

'hort Ter+,here must be one notice boardcontaining comany olicy, (ules 1(egulations and other in)ormation.

Lon6 Ter+,Conduct insection and rovide trainingto emloyee and kee them udateabout comany rules, laws and $obrelated in)ormation.

%mmediate

+ne week

+ngoing

13 Observation

here were no roer washing areas )orworkers.

%aard 7 Conse5*enes,iological Hazard.iological hazards due to oor ersonalhygiene can cause health roblems such asin)ections and diseases.

I++ediate,Following good hygiene ractices.

'hort Ter+,raining to emloyees and give themin)ormation about ersonal hygiene.

Lon6 Ter+,uild u a washing area )or workersnearby workers changing room8 lockerarea and rovide roer ventilationsystem.

%mmediate

+ne week

+ne 'onth

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Ti+e 'ae

14 Observation

+bserved that in the reaction area to )ormcalcium chloride solution )rom hydro chloricacid and calcium carbonate. he hydrochloric storage tank )oundation was damagedand )umes were coming out )rom to o) tanksand acid drain valve was leaked.


Falling, Health hazard and chemical hazard.Can cause severe in$ury to worker in case o))alling o) tank because o) weak and damaged)oundation."#osure to high )umes can cause breathe

roblem 1 can lead to chronic in$ury, workercan be senseless be)ore reach to sa)e lace,or can sli8 tri or )all on same level inrunning to take breathe in sa)e environment.

I++ediate,

!rovide !!" to the worker and showerwater in the leakage oint to avoid )rom)umes.

'hort Ter+,

%nstall line at to o) tank and ut the linein the vessel )illed with water so )umescould absorb in water and water can bedrained. And install new valve.

Lon6 Ter+,

*hi)t acid storage tanks to away )rom theworklace and with strong )oundationand roer )umes collection system.

%mmediate

hree week

+ne 'onth

15 Observation

he Chemical mist )rom the e#haust vent o)scrubber was generating li2uid drolets andthose were )alling around the lant area andon the worker at worklace, such mist beingabsorbed through the skin and mucus

membrane o) eye and can cause skinroblems such as dermatitis and irritation.

%aard 7 Conse5*enes,Health and chemical hazard,he Chemical li2uids such solvents beingabsorbed through the skin and mucusmembrane o) eye and can cause skinroblems such as dermatitis and irritation.

I++ediate,

Wear ersonal rotective e2uiments*uch as coveralls and gloves.4sing cream to )orm a barrier to reventhazardous chemical getting into the bodyand skin.

'hort Ter+,Adoting good hygiene ractices.'inimize the )re2uency and duration o)eing e#osed to mist.

Lon6 Ter+

!rovide mist collector or mist absorber atthe discharge o) scrubber.

%mmediate

+ne week

hree'onth

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7/12







Ti+e 'ae

16 Observation

Combustion air )an and moving arts coverwas oen in hot air coal )urnace lant.


"ntanglement hazardWorker can came in entanglement with themoving arts o) the combustion air )an andcan cause sever in$ury.

I++ediate,

!rovide awareness to every worker at

worklace about it. And rovide ersonalrotective e2uiments

'hort Ter+,

!rovide temorary cover to the movingarts o) the combustion air )an

Lon6 Ter+,

%nstall roer )i#ed sa)e guard to themoving arts o) the combustion air )an.

%mmediate

wo 3ay

+ne 'onth

17 Observation

railing Cables were laid down on the )loorand leading to the anel o) welding work.


(isk o) sli, tri and )all o) workers in theworklace area which may cause cuts andbone )ractures.

I++ediate,

*ecure trailing cables le)t unattended onthe )loor sur)aces. remove+bstructions in the walkway.

'hort Ter+,

"nsure roer housekeeing o) theWorklace on daily basis. 'ake lans toreroute electrical cables.

Lon6 Ter+,

'onitor and check cables. makeemloyees aware o) the hazards by!roviding instructions and suervision.

%mmediate

wo days

; 3ays

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8/12







Ti+e 'ae

18 Observation

Few )ire e#tinguishers are emty. his cancause delay while e#tinguishing )ire duringany )ire emergency.


3isciline Hazards.Can increase the severity o) accident.

I++ediate,%nsection o) all )ire e#tinguishers,

'hort Ter+,(elace emty )ire e#tinguisher with new)ire e#tinguisher.

Lon6 Ter+,

%ndent new )ire e#tinguishers.

%mmediate

wo days

+ne 'onth

19 Observation

(igger was not resent during li)ting o) ies

also there was no tag lines attached with thesusended load.


Falling and collase HazardCan lead to ersonal in$ury due to imroerli)ting, ersons caught between ie and ielayer during li)ting and e2uiment damage.

I++ediate,

(igger should be resent at the worksite

all the time during li)ting rocess< tag lineshould be attached with the susendedload to control.

'hort Ter+,

All ersonnel should be trained )or li)tingsa)ety rocess.

!roer li)ting ractice should bereared and should be )ollowed by allersonnel.

Lon6 Ter+,

'onitor li)ting activities regularly.

%mmediately

wo Week

(egular

8| P a g e


9/12







Ti+e 'ae

20 Observation

3uct was cracked so sca))olding work wascarried out to maintenance work on ductbetween rill tower and cyclone.


*ubstandard sca))olding guard rail 1 toeboard are missing which will allow theworkers, tools or material to )all )rom heightthereby seriously in$uring the other workers.

I++ediate,

Fi#ed the guard rail 1 toe board

'hort Ter+,

*ca))old training 6erection 1 dismantling 7

Lon6 Ter+,

*trict monitoring 1 suervision o)sca))olding oeration.

%mmediate

+ne Week

(egular

21 Observation,

Welding work was carried out in the erectiono) new 2uench cooler design, burner ductdesigning and cooling tower )an coverdesigning in the welding house.


(isk o) inhaling welding )umes which cancause the disease known as blue metal )everand high temeratures during welding activity

can cause burns.

I++ediate,

'aking eole aware o) the hazard.!roviding ersonal rotective e2uimentssuch as sa)ety goggles to rotect againstultra violet radiations emitted.

'hort Ter+,

(edesign the worklace and ensuresu))icient ventilation to avoid the danger o)inhaling welding )umes

Lon6 Ter+,

%nstall local e#haust ventilation toeliminate the ossibility o) breathingwelding )umes.

+ne week

wo week

wo month

9| P a g e


10/12







Ti+e 'ae

22Observation,

3uring rocess o) drying o) calcium chloridesolution to )orm calcium chloride rills,roblem came inside the rill or drying tower,there was one way to go and come )rom insiderill tower. Worker entered to rill tower tocheck nozzle and also )luidized bed checkingwas re2uired due to arameters variation.%nside bed environment was hot andtemerature was too high.

%aard 7 Conse5*enes,"nvironment Hazard and con)ined sacehazard.

'ay cause heat e#haustion and heat stroke.

I++ediate,

!rovision o) ade2uate wel)are )acilities

such as drinking water. !rovidingre)ugees and moderate environment toworker a)ter coming out that heatedcon)ined sace.

'hort Ter+,

%nstall strainer in the )eed line, i) anyblockage iece came in )eed line canremove outside the !rill or drying tower torovide sa)e work system to worker.

Lon6 Ter+,

%nstall camera inside the !rill or dryingtower to watch the )luidized bed heightand condition o) soilage or non soilage.

%mmediate

hree week

*i# 'onth

23Observation,

"#cavation work was carried out )or theinstalling new %3 )an blower in the coal)urnace lant. And area was not barricade.


Falling Hazard(isk o) eole, material and e2uiments )allinginto the e#cavations and the ossible resultscould be )atalities.

I++ediate,

4se sto blocks to revent vehicles+verrunning. arriers and signs to!revent eole )alling into e#cavations.

'hort Ter+,

+rganizing a good tra))ic management

system in lace. ra))ic routes should beclearly marked.

Lon6 Ter+,

"#cavations must be insected at theeginning o) the shi)t on daily basis.

All ersonnel need to be trained andcometent to carry out their tasks sa)ely.

%mmediate

+ne week

wo week

10| P a g e


11/12







Ti+e 'ae

24Observation,

he electrical system in the main electricalanel room was oen 1 unattended


Fire 1 e#losion"lectrocution*hort circuit

I++ediate,

he electrical system should be alwayslocked 1 secured

Lock out tag out rocedure should beused in case o) any maintenance ortroubleshooting

%t should be under control o) ermit towork system

%mmediate

25Observation,

o install )ilter ressure in the chemical area,the construction work was under rogress and

worker was using drill machine.


=ibration HazardHand arm vibration syndrome, numbness andblanching o) )ingers, reduction in the de#terity

I++ediate,

!rovide >loves to the worker

'hort Ter+,

!rovide training and suervision

Lon6 Ter+,

!rovide $ob rotation a)ter intervals

%mmediate

+ne Week

(egular

26Observation,

Worker was smoking in the warehouse o) )uelstorage.


Fire hazard and disciline hazard.(esult in severe in$uries and roertydamage

I++ediate,

!lace rohibition sign )or no smoking

'hort Ter+,

!rovide training and suervision to theemloyees

Lon6 Ter+,

%nstall smoke detector in the warehouse

%mmediate

+ne Week

wo week

11| P a g e


12/12





Good )raties,

Good Practices Maintain Keep it up

!rovidence o) door to door ick and droservice to workers service )rom comany side is a good

ractice, it must be continue and maintain.

Maintain it because it is good

practice.

Keep up

*tore house and maintenance worksho wasaway )rom hazardous area and it was well ventilatedand managed everything in good order is a goodractice.

Maintain it because it is goodpractice.

Keep up

Chemical and )lammable chemical store housewas searated and was little away )rom the lant areaand was out o) any hazards range, and was wellcleaned.


Keep up

3rinking water )ilters changed a)ter regularintervals is a good ractice to maintain good health o)emloyees.


practice.

Keep up

'edical )acilities are good and 2uick service incase o) any emergency is a good thing to maintaingood standard o) health and sa)ety standards.


practice.

Keep up

Canteen was near to rest rooms and wellmaintains and com)ort and cleaned and hygienic )oods

were rovided.


Keep up

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246093879 nebosh igc 3 observation sheet 00218445 final

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