2.2 equipment risk assessments

DP Plastics Group

SECTION 2.

Equipment

Risk Assessments

2.2.1 Forklift2.2.2 Pallet Truck2.2.3 Vacuum Former2.2.4 Edging Machine – Roller Press2.2.5 Hole Clipper – Roller Press2.2.6 Glue Machine2.2.7 Blue Double Hydraulic Press2.2.8 Blue Single Hydraulic Press x 22.2.9 Green Single Hydraulic Press2.2.10 CNC Router Pacer x 22.2.11 Band Saw2.2.12 Electric Drill2.2.13 Cordless Drill2.2.14 Jigsaw2.2.15 Glass Washer2.2.16 Super Spacer2.2.17 Hot Melt Machine2.2.18 Sand Blasting Box2.2.19 CAD Table2.2.20 Chop Saw2.2.21 Spacer Application2.2.22 Resin Injection Machine2.2.23 Mixing Machine2.2.24 Clicker Press2.2.25 Wadkin Router

DP Plastics Group

RISK ASSESSMENT

Company: DP Plastics Group Section: 2.2Panels Plus Ref No: 2.2.1

Equipment: Forklift Truck

Assessor: L. LargeDate of Assessment: 28th September 2005 Job Title: H&S Advisor

Operation, Activity or Work Areas Assessed

To assess the safety and risks associated with Forklift truck

Identify persons or maximum number of people exposed together with frequency/duration of task

Forklift Driver All staff in vicinity Daily basis

Hazards Identified (Potential to cause harm to people) Maintenance of Forklift Truck Falling objects Collisions with pedestrians Horn not working Side plate missing Diesel Fumes Chain breaking

What preventative measures are already in place to reduce risk? Please list

Forklift driver – competent person

Maintenance – In house

Forklift truck in open area

SUPPLEMENTARY INFORMATION

DP Plastics Group

Risk Assessment

Calculate by using the following guide: Please tick box to establish the risk, multiply the hazard by the probability.

Hazard Probability

1. Negligible ( ) 1. Unlikely ( )

2. Slight ( ) 2. Possible ( )

3. Moderate ( ) 3. Quite Possible (x ) = ( 15 )4. Severe ( ) 4. Likely ( )

5. Very Severe ( x ) 5. Very Likely ( )

1 - 8 Low 9 - 15 Medium 16 - 25 High

Is the Hazard / Risk: Low Medium High = (MEDIUM)

References The Health and Safety at Work Act 1974 The Provision and Use of Works Equipment Regulations 1998 The Lifting Operation and Lifting Equipment Regulations 1998 The Manual Handling Operation Regulations 1992 Management of Health and Safety at Work Regulations 1999 The Workplace (Health, Safety & Welfare) Regulations 1992

Further actions to reduce risk, if required Repair horn – immediate action. Set in maintenance schedule – In house. Ensure Forklift is checked annually under Insurance. Replace side plate. Driver – requires to be certificated.

Signed: (Assessor)

Action by:

Review date on completion of actions:

DP Plastics Group

RISK ASSESSMENT


Equipment: Pallet truck



To assess the safety and risks associated with the pallet truck


Potential all personnel. Daily basis – various times.

Hazards Identified (Potential to cause harm to people)

Use of equipment. Mechanics of equipment.


Competent users.

Pallet truck – good working order.

In house maintenance.


DP Plastics Group

Risk Assessment


Hazard Probability


2. Slight ( ) 2. Possible ( x )

3. Moderate ( x ) 3. Quite Possible ( ) = ( 6 )4. Severe ( ) 4. Likely ( )

5. Very Severe ( ) 5. Very Likely ( )

1 - 8 Low 9 - 15 Medium 16 - 25 High

Is the Hazard / Risk: Low Medium High = (LOW)

References

The Health and Safety at Work Act 1974 The Provision and Use of Works Equipment Regulations 1998 The Lifting Operation and Lifting Equipment Regulations 1998 The Manual Handling Operation Regulations 1992 Personal Protective Equipment at Work Regulations 1992 Management of Health and Safety at Work Regulations 1999 The Workplace (Health, Safety & Welfare) Regulations 1992

Further actions to reduce risk, if required

N/A

Signed: (Assessor)

Action by:


DP Plastics Group

RISK ASSESSMENT


Equipment: Vacuum Formers x 3



To assess the safety and risks associated with the Vacuum Formers


1 x operator – daily basis. Other personnel in the vicinity.

Hazards Identified (Potential to cause harm to people) Operating machines. Potential burns. Crush injuries. Maintenance of machines. Access to rear of machines allowing access to moving parts. Compressed air. Electrical parts secure.

What preventative measures are already in place to reduce risk? Please list Competent operator.

Weighted front guard – interlocking guard.

Automatic cut outs and emergency stop button.

Covered cooling fan at rear.

Restricted access to rear of machines – needs reviewing.

Temperature indicator.

Service contract and breakdown.



DP Plastics Group

Risk Assessment


Hazard Probability



3. Moderate ( ) 3. Quite Possible (x ) = ( 15 )4. Severe ( ) 4. Likely ( )

5. Very Severe (x ) 5. Very Likely ( )

1 - 8 Low 9 - 15 Medium 16 - 25 High


References

The Health and Safety at Work Act 1974 The Provision and Use of Works Equipment Regulations 1998 The Manual Handling Operation Regulations 1992 Personal Protective Equipment at Work Regulations 1992 Management of Health and Safety at Work Regulations 1999 Noise at Work Regulations 1989 The Workplace (Health, Safety & Welfare) Regulations 1992


Fit physical barrier to rear of machine to prevent access

Signed: (Assessor)

Action by:


DP Plastics Group

RISK ASSESSMENT


Equipment: Edging Machine



To assess the safety and risks associated with the Edging Machine


1 x operator. Daily basis – others in the vicinity.

Hazards Identified (Potential to cause harm to people) Machine operation. Catching fingers in rollers and

between cutting tool. Arm dragging into rollers. Cuts from cutting tool. Potential for tool to roll off

machine.

Electrical. Hitting head on board frame. Obstructions and projections. Maintenance of machine.

What preventative measures are already in place to reduce risk? Please list Competent operator.

Personal protection equipment – gloves.

Button release cut out.

Pressure guard both sides of roller – automatically reverses machine.

Board frame ends protected.


Electrical parts secure.


DP Plastics Group

Risk Assessment


Hazard Probability



3. Moderate ( x) 3. Quite Possible ( x ) = ( 9 )4. Severe ( ) 4. Likely ( )


1 - 8 Low 9 - 15 Medium 16 - 25 High


References

The Health and Safety at Work Act 1974 The Provision and Use of Works Equipment Regulations 1998 The Manual Handling Operation Regulations 1992 Personal Protective Equipment at Work Regulations 1992 Management of Health and Safety at Work Regulations 1999 The Workplace (Health, Safety & Welfare) Regulations 1992


Ensure competency of operator

Signed: (Assessor)

Action by:


DP Plastics Group

RISK ASSESSMENT


Equipment: Hole Clipper


Operation, Activity or Work Areas AssessedTo assess the safety and risks associated with the Hole Clipper


1 x operator. Daily basis. Others in the vicinity.

Hazards Identified (Potential to cause harm to people) Machine operation. Catching fingers in rollers and

between cutting tool. Arm dragging into rollers. Cuts from cutting tool. Potential for tool to roll off

machine.

Electrical. Hitting head on board frame. Obstructions and projections. Maintenance of machine.

What preventative measures are already in place to reduce risk? Please list Personal protective equipment – gloves.

Competent operator.

Automatic flap cut out guard – reverses machine.

Board frame ends protected.


Emergency stops – separate on/off switches.

Electrical arts secure.


DP Plastics Group

Risk Assessment


Hazard Probability



3. Moderate ( ) 3. Quite Possible ( x ) = ( 12 )4. Severe (x ) 4. Likely ( )


1 - 8 Low 9 - 15 Medium 16 - 25 High


References



Ensure competency of operator

Signed: (Assessor)

Action by:


DP Plastics Group

RISK ASSESSMENT


Equipment: Glue Machine



To assess the safety and risks associated with the Glue Machine



Hazards Identified (Potential to cause harm to people) Entrapment Crush injuries Amputations Skin disorders Chemical injuries – substances

used. .Electrical

Compressed air. Moving parts – gluing head and

chain. Maintenance of machine. Housekeeping of machine and

area. Obstructions and projections.

What preventative measures are already in place to reduce risk? Please list Emergency stop buttons x 3.

PPE worn.


Foot pedal operation.



DP Plastics Group

Risk Assessment


Hazard Probability



3. Moderate ( ) 3. Quite Possible ( x ) = ( 15 )4. Severe ( ) 4. Likely ( )


1 - 8 Low 9 - 15 Medium 16 - 25 High


References The Health and Safety at Work Act 1974 The Provision and Use of Works Equipment Regulations 1998 The Manual Handling Operation Regulations 1992 Personal Protective Equipment at Work Regulations 1992 C.O.S.H.H. Regulations 2002 Management of Health and Safety at Work Regulations 1999 The Workplace (Health, Safety & Welfare) Regulations 1992

Further actions to reduce risk, if required Machine and area – deep clean required. COSHH assessments. Recommend – investigation into safety cut out at gluing head. Ensure personal protective equipment – mask.

Signed: (Assessor)

Action by:


DP Plastics Group

RISK ASSESSMENT


Equipment: Hydraulic Press



To assess the safety and risks associated with the blue double hydraulic press


2 x operators. Daily basis. Others in the vicinity.

Hazards Identified (Potential to cause harm to people) Maintenance of press. Crush injuries – no cut outs. Poor housekeeping. Machine operation. No automatic cut off. Electrical.

What preventative measures are already in place to reduce risk? Please list In house maintenance.

Press – slow moving parts.

Competent users.

Pressure gauge indicator.

Daily cleaner.



DP Plastics Group

Risk Assessment


Hazard Probability



3. Moderate ( ) 3. Quite Possible ( ) = ( 10 )4. Severe ( ) 4. Likely ( )


1 - 8 Low 9 - 15 Medium 16 - 25 High


References



Recommend cut out fitted – investigate. Ensure good housekeeping.

Signed: (Assessor)

Action by:


DP Plastics Group

RISK ASSESSMENT


Equipment: Hydraulic press x 2



To assess the safety and risks associated with the blue single hydraulic press


2-4 persons Every day Others in vicinity

Hazards Identified (Potential to cause harm to people) Maintenance of presses. Crush injuries Machine operation. Housekeeping. Obstruction and projections. No automatic cut off. Electrical


Press plate – slow moving.

Competent users.


Daily cleaner.



DP Plastics Group

Risk Assessment


Hazard Probability



3. Moderate ( ) 3. Quite Possible ( ) = ( 10 )4. Severe ( ) 4. Likely ( )


1 - 8 Low 9 - 15 Medium 16 - 25 High


References



Recommend cut out fitted – investigate. Ensure good housekeeping.

Signed: (Assessor)

Action by:


DP Plastics Group

RISK ASSESSMENT


Equipment: Hydraulic press



To assess the safety and risks associated with the green single hydraulic press


2-4 persons Every day Others in vicinity

Hazards Identified (Potential to cause harm to people) Maintenance of press. Crush injuries Machine operation. Housekeeping. No automatic cut off. Condition of piston rods. Guard loose around motor. Electrical.


Press plate – slow moving.

Competent users.


Daily cleaner.


In past, piston rods have snapped at weld releasing pressing plate.

DP Plastics Group

Risk Assessment


Hazard Probability



3. Moderate ( ) 3. Quite Possible ( x ) = ( 15 )4. Severe ( x ) 4. Likely ( )


1 - 8 Low 9 - 15 Medium 16 - 25 High


References



Recommend replacing piston rods. Recommend cut out fitted – investigate. Ensure good housekeeping.

Signed: (Assessor)

Action by:


DP Plastics Group

RISK ASSESSMENT


Equipment: CNC Router x 2



To assess the safety and risks associated with the CNC routers x 2.



Hazards Identified (Potential to cause harm to people) Automatic moving parts. Noise. Dust. Machine operation. Compressed air

Obstructions and projections. Maintenance of machine and

extraction system. Electrical.

What preventative measures are already in place to reduce risk? Please list Extraction system fitted.

Competent operation.

Compressed air – service contract.




Machine operation is fully automatic, computer system controls the function of the machine. Operator sets up program and stands back and waits for machines to finish.

Machine also selects which router blade to use automatically.

DP Plastics Group

Risk AssessmentCalculate by using the following guide: Please tick box to establish the risk, multiply the hazard by the probability.

Hazard Probability





1 - 8 Low 9 - 15 Medium 16 - 25 High


References The Health and Safety at Work Act 1974 The Provision and Use of Works Equipment Regulations 1998 The Manual Handling Operation Regulations 1992 Personal Protective Equipment at Work Regulations 1992 C.O.S.H.H. Regulations 2002 Management of Health and Safety at Work Regulations 1999 Noise at Work Regulations 1989 The Workplace (Health, Safety & Welfare) Regulations 1992


Noise assessment to be completed. Ensure operators properly trained to use equipment. Signage required to inform others of machine operation.

Signed: (Assessor)

Action by:


DP Plastics Group

RISK ASSESSMENT


Equipment: Band Saw



To assess the safety and risks associated with the Band Saw



Hazards Identified (Potential to cause harm to people) Cuts Noise Dust PAT testing. Stability of equipment. Ejection of parts/materials.

Blade snapping. Maintenance of equipment. Equipment operation – electrical.

What preventative measures are already in place to reduce risk? Please list On/off switch.

Safety instructions sign on equipment.


Visual checks by operator.

Competent user.

Appears in good condition.



DP Plastics Group

Risk Assessment


Hazard Probability





1 - 8 Low 9 - 15 Medium 16 - 25 High


References



Position of band saw needs changing – more stable surface. Ensure operator wears personal protective equipment. PAT testing required.

Signed: (Assessor)

Action by:


DP Plastics Group

RISK ASSESSMENT


Equipment: Electric drill


Operation, Activity or Work Areas AssessedTo assess the safety and risks associated with the electric drill.


1 x operators. Daily basis. Others users when required. Others in the vicinity.

Hazards Identified (Potential to cause harm to people) Cuts.

Noise.

Dust/Shards.

Ejection of material.

Operating electrical equipment.

Entanglement.

PAT testing.

Maintenance.

What preventative measures are already in place to reduce risk? Please list Competent user.

Tool replaced after use.



Good condition.

Electrics appear safe.


DP Plastics Group

Risk Assessment


Hazard Probability



3. Moderate ( x ) 3. Quite Possible ( x ) = ( 9 )4. Severe ( ) 4. Likely ( )


1 - 8 Low 9 - 15 Medium 16 - 25 High


References



PAT testing required. Wear PPE as necessary

Signed: (Assessor)

Action by:


DP Plastics Group

RISK ASSESSMENT


Equipment: Cordless drill


Operation, Activity or Work Areas AssessedTo assess the safety and risks associated with the cordless drill




Noise.

Dust/Shards.


Operating equipment.

Entanglement.

PAT testing.

Maintenance.





Good condition.


DP Plastics Group

Risk Assessment


Hazard Probability



3. Moderate (x ) 3. Quite Possible (x ) = ( 9 )4. Severe ( ) 4. Likely ( )


1 - 8 Low 9 - 15 Medium 16 - 25 High


References



Wear personal protective equipment as necessary.

Signed: (Assessor)

Action by:


DP Plastics Group

RISK ASSESSMENT


Equipment: Electric Jigsaw


Operation, Activity or Work Areas AssessedTo assess the safety and risks associated with the Electric Jigsaw




Noise.

Dust/Shards.


Operating electrical equipment.

Entanglement.

PAT testing.

Maintenance.





Good condition.

Electrics appear safe.


DP Plastics Group

Risk Assessment


Hazard Probability



3. Moderate ( x ) 3. Quite Possible (x ) = ( 9 )4. Severe ( ) 4. Likely ( )


1 - 8 Low 9 - 15 Medium 16 - 25 High


References


Further actions to reduce risk, if required PAT testing required. Wear personal protective equipment.

Signed: (Assessor)

Action by:


DP Plastics Group

RISK ASSESSMENT


Equipment: Glass washer



To assess the safety and risks associated with the Glass Washer




Noise. Injury of handling glass. Pump system. Electrical. Cracked visual screen. Contact with moving parts. Water softener system.


All moving parts enclosed

Toughened glass with bevelled edges.

Emergency stop buttons.

Water softener system changed/refilled regularly.



DP Plastics Group

Risk Assessment


Hazard Probability





1 - 8 Low 9 - 15 Medium 16 - 25 High


References



New front screen required.

Signed: (Assessor)

Action by:


DP Plastics Group

RISK ASSESSMENT


Equipment: Super Spacer System



To assess the safety and risks associated with the Super Spacer System



Hazards Identified (Potential to cause harm to people) Machine operation. Compressed air. Changing space bar reel. Cutting blade in space bar gun. Obstructions and projection. Space bar gun.


Competent operator.

Space bar gun enclosed.

Space bar eel system secure.

Compressed air – serviced contract.


DP Plastics Group

Risk Assessment


Hazard Probability





1 - 8 Low 9 - 15 Medium 16 - 25 High


References

The Health and Safety at Work Act 1974 The Provision and Use of Works Equipment Regulations 1998 The Manual Handling Operation Regulations 1992 C.O.S.H.H. Regulations 2002 Management of Health and Safety at Work Regulations 1999 The Workplace (Health, Safety & Welfare) Regulations 1992


N/A

Signed: (Assessor)

Action by:


DP Plastics Group

RISK ASSESSMENT


Equipment: Hot Melt Machine



To assess the safety and risks associated with the Hot Melt Machine




Burns from gun. Burns from hot material. Hose and cable. Side of machine missing. Access to hot parts. Machine operation.

PAT testing. Electrical – exposed wires at plug. Machine on wheels – mobile. Moving parts – pump.

What preventative measures are already in place to reduce risk? Please list Isolator switch.

Bevelled glass used.

Temperature indicator.

Competent user.

Access hatch for hot melt.

Wheels locked into position.

Temperature controlled/hose protected (insulated).

Personal protective equipment available.


DP Plastics Group

Risk AssessmentCalculate by using the following guide: Please tick box to establish the risk, multiply the hazard by the probability.

Hazard Probability



3. Moderate ( ) 3. Quite Possible ( ) = ( 12 )4. Severe ( x ) 4. Likely ( x )


1 - 8 Low 9 - 15 Medium 16 - 25 High


References The Health and Safety at Work Act 1974 The Provision and Use of Works Equipment Regulations 1998 The Manual Handling Operation Regulations 1992 Personal Protective Equipment at Work Regulations 1992 C.O.S.H.H. Regulations 2002 Management of Health and Safety at Work Regulations 1999 The Workplace (Health, Safety & Welfare) Regulations 1992

Further actions to reduce risk, if required PAT testing required. Wear PPE when necessary. Replace missing side. Repair exposed wires. Secure trailing cable.

Signed: (Assessor)

Action by:


DP Plastics Group

RISK ASSESSMENT


Equipment: Sand Blaster


Operation, Activity or Work Areas AssessedTo assess the safety and risks associated with the Sand Blasting Box


1-2 persons Daily Others in the vicinity.

Hazards Identified (Potential to cause harm to people) Flying dust and debris Compressed air. Access to machine. Machine operation. Obstructions and projections. Housekeeping of machine and area.

What preventative measures are already in place to reduce risk? Please list All moving parts enclosed.

Partly enclosed work area

Vision panel.

Safety signage regarding personal protective equipment.

Rear door access secure.

Extraction system.

Competent operators.

Machine earthed.


DP Plastics Group

Risk Assessment


Hazard Probability



3. Moderate (x ) 3. Quite Possible (x ) = ( 9 )4. Severe ( ) 4. Likely ( )


1 - 8 Low 9 - 15 Medium 16 - 25 High


References



Ensure regular maintenance and cleaning of filters. Area requires regular cleaning schedule.

Signed: (Assessor)

Action by:


DP Plastics Group

RISK ASSESSMENT


Equipment: CAD Table



To assess the safety and risks associated with the CAD Plotter


1 person All day Others in glass shop.

Hazards Identified (Potential to cause harm to people) Automatic moving parts – plotting head and plastic chain. Entrapment. Machine operation. Skin disorders - use of substances. Obstructions and projections. Fumes – small within area.


Personal protective equipment – rubber gloves for carrying glass.

Bevelled edges of glass.

Competent operator.


Machine operation is fully automatic, computer system controls the function of the machine. Operator sets up program and speed and waits for machine to finish.

DP Plastics Group

Risk Assessment


Hazard Probability





1 - 8 Low 9 - 15 Medium 16 - 25 High


References

The Health and Safety at Work Act 1974 The Provision and Use of Works Equipment Regulations 1998 The Manual Handling Operation Regulations 1992 C.O.S.H.H. Regulations 2002 Management of Health and Safety at Work Regulations 1999 The Workplace (Health, Safety & Welfare) Regulations 1992


Substances to be assessed. Recommend ventilation system for area. Ensure personal protective equipment is available – face mask.

Signed: (Assessor)

Action by:


DP Plastics Group

RISK ASSESSMENT


Equipment: Chop Saw



To assess the safe use of the Chop Saw



Hazards Identified (Potential to cause harm to people) Electrical equipment. Cutting blade. Swarf. Machine operation. Ejection of parts/material. Noise.

What preventative measures are already in place to reduce risk? Please list Self adjusting guard fitted.

Competent operator.

Noise is limited to cutting time – short burst.

Machine secure.

Minimal usage.

Safe systems of work – electrical equipment.


DP Plastics Group

Risk Assessment


Hazard Probability





1 - 8 Low 9 - 15 Medium 16 - 25 High


References



PAT testing. Recommend personal protective equipment for operator.

Signed: (Assessor)

Action by:


DP Plastics Group

RISK ASSESSMENT


Equipment: Spacer System (Resin Room)



To assess the safety and risks associated with the Spacer in the Resin Room


2-4 Persons Daily basis.


Machine operation. Changing space bar reel.


Competent users.

Space bar reel system secure.


Spacer system in resin room does not operate with space bar gun and compressed air.

Spacer material is manually placed around glass.

DP Plastics Group

Risk Assessment


Hazard Probability





1 - 8 Low 9 - 15 Medium 16 - 25 High


References



N/A

Signed: (Assessor)

Action by:


DP Plastics Group

RISK ASSESSMENT


Equipment: Resin Injection Machine



To assess the safety and risks associated with the Resin Injection Machine


1 x operator. All day. Others within Resin Room.


Compressed air Skin disorders – substances used. Fumes Manual handling Machine operation.


Ventilation system.

Some personal protective equipment worn.

Competent operator.

Compressed air – service contract.


DP Plastics Group

Risk Assessment


Hazard Probability





1 - 8 Low 9 - 15 Medium 16 - 25 High


References

The Health and Safety at Work Act 1974 The Provision and Use of Works Equipment Regulations 1998 The Manual Handling Operation Regulations 1992 Personal Protective Equipment at Work Regulations 1992 C.O.S.H.H. Regulations 2002 Management of Health and Safety at Work Regulations 1999 The Workplace (Health, Safety & Welfare) Regulations 1992


Substances to be assessed. Ensure personal protective equipment is available and worn.

Signed: (Assessor)

Action by:


DP Plastics Group

RISK ASSESSMENT


Equipment: Mixing Machine



To assess the safety and risks associated with the Mixing Machine


All personnel.


Machine not operational at present.


N/A


DP Plastics Group

Risk Assessment


Hazard Probability





1 - 8 Low 9 - 15 Medium 16 - 25 High


References



Risk assess machine when operational.

Signed: (Assessor)

Action by:


DP Plastics Group

RISK ASSESSMENT


Equipment: Clicker Press



To assess the safety and risks associated with the Clicker Press.


1 x operator. As and when required (on average 1-5 times a day). Others in the vicinity.


Maintenance of press. Crush injuries. Machine operation. Electrical parts.



Competent operators.

Electrics secured.

Limited usage.

Information sign.


DP Plastics Group

Risk Assessment


Hazard Probability



3. Moderate ( ) 3. Quite Possible ( ) = ( 8 )4. Severe ( x ) 4. Likely ( )


1 - 8 Low 9 - 15 Medium 16 - 25 High


References



Signed: (Assessor)

Action by:


DP Plastics Group

RISK ASSESSMENT


Equipment: Wadkin Router



To assess the safety and risks associated with the Wadkin Router.




Machine not operational at present.


N/A


DP Plastics Group

Risk Assessment


Hazard Probability





1 - 8 Low 9 - 15 Medium 16 - 25 High


References



Risk assess machine when operational

Signed: (Assessor)

Action by:


DP Plastics Group

RISK ASSESSMENT

RISK ASSESSMENT ANNUAL STATUSSECTION 2.2 – EQUIPMENT

REF 2004 2005 2006 20072.2.1 Forklift 15

2.2.2 Pallet Truck 6

2.2.3 Vacuum Former 15

2.2.4 Edging Machine – Roller Press

9

2.2.5 Hole Clipper – Roller Press

12

2.2.6 Glue Machine 15

2.2.7 Blue Double Hydraulic Press

10

2.2.8 Blue Single Hydraulic Press x 2

10

2.2.9 Green Single Hydraulic Press

15

2.2.10 CNC Router x 2 12

2.2.11 Bank Saw 12

2.2.12 Electric Drill 9

2.2.13 Cordless Drill 9

2.2.14 Jigsaw 9

2.2.15 Glass Washer 9

2.2.16 Super Spacer 6

2.2.17 Hot Melt Machine 12

2.2.18 Sand Blasting Box 9

DP Plastics Group

REF 2004 2005 2006 20072.2.19 CAD Table 9

2.2.20 Chop Saw 9

2.2.21 Spacer Application 6

2.2.22 Resin Injection Machine

9

2.2.23 Mixing Machine 9

2.2.24 Clicker Press 8

2.2.25 Wadkin Router 9

DP Plastics Group

SECTION 10

Equipment

Health and Safety Action Plan

DP Plastics Group

Equipment

HEALTH AND SAFETY ACTION PLAN

ISSUE RATING NOMINATEDPERSON

√ WHEN COMPLETE

2.2.1 Repair horn – immediate action.Set in maintenance schedule – In house.Ensure Forklift is checked annually under Insurance.Replace side plate.Driver – requires to be certificated.

Medium

2.2.3 Fit physical barrier to rear of machine to prevent access

Medium

2.2.4 Ensure competency of operator.

Medium

2.2.5 Ensure competency of operator.

Medium

2.2.6 Machine and area – deep clean required.COSHH assessments.Recommend – investigation into safety cut out at gluing head.Ensure personal protective equipment – mask.

Medium

2.2.7 Recommend cut out fitted – investigate.Ensure good housekeeping.

Medium

DP Plastics Group

2.2.8 Recommend cut out fitted – investigate.Ensure good housekeeping.

Medium

2.2.9 Recommend replacing piston rods.Recommend cut out fitted – investigate.Ensure good housekeeping.

Medium

2.2.10

Noise assessment to be completed.Ensure operators properly trained to use equipment.Signage required to inform others of machine operation.

Medium

2.2.11

Position of band saw needs changing – more stable surface.Ensure operator wears personal protective equipment.PAT testing required.

Medium

2.2.12

PAT testing required.Wear PPE as necessary

Medium

2.2.13

Wear personal protective equipment as necessary.

Medium

2.2.14

PAT testing required.Wear personal protective equipment.

Medium

2.2.15

New front screen required. Medium

DP Plastics Group

2.2.17

PAT testing required.Wear PPE when necessary.Replace missing side.Repair exposed wires.Secure trailing cable.

Medium

2.2.18

Ensure regular maintenance and cleaning of filters.Area requires regular cleaning schedule.

Medium

2.2.19

Substances to be assessed.Recommend ventilation system for area.Ensure personal protective equipment is available – face mask.

Medium

2.2.20

PAT testing.Recommend personal protective equipment for operator.

Medium

2.2.22

Substances to be assessed.Ensure personal protective equipment is available and worn.

Medium

2.2.23


Medium

2.2.25


Medium

2.2 equipment risk assessments

Documents

dp plastics

computer system

replace side

space bar

pressure gauge

replace missing

secure trailing

front screen