2014-ds-afl-0487 h010921 esp: the power · pdf filebased on neher-mcgrath calculations...

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ARTIFICIAL LIFT Electrical Submersible Pumps (ESP) LTF3/LTR3: Low temperature, flat (LTF) and low temperature, round (LTR) cables provide good performance in lower-pressure, cooler, less gassy wells. ese cables are insulated with the best grade of metal-deactivated polypropylene for down-hole applications. A nitrile rubber jacket offers additional physical protection and reduces the possibility of damage due to gas, heat, and pressure. Standard armor protects against corrosive wells, but, for highly corrosive wells, special armors can be used to improve the run life of the cable and to protect against mechanical damage. MTF4/MTR4: Medium temperature, flat (MTF) and medium temperature, round (MTR) cables offer good performance in moderately hot, gassy wells and where decompression resistance is required. ese cables feature lead sheaths that provide a superior barrier to the damaging effects of H 2 S and other harsh well fluids/gases. MTF3/MTR3: MTF3/MTR3 cables provide good performance in the lower-pressure, cooler, less gassy wells. ese cables feature a nitrile jacket which provides a level of protection to the ethylene propylene diene monomer (M-class) rubber (EPDM) insulation from the well fluids. ese cables have a barrier tape over the insulation, enabling the jacket to be removed without damage to the insulation, and a second barrier tape over the jacket to protect it from mechanical damage. • MTF2/MTR2: MTF2/MTR2 cables provide a cost-effective solution for moderate temperature wells. e insulation is a high-quality EPDM with a barrier of adhesive polymer between the copper and EPDM. e three phases are protected individually by a bedding tape(s) and a low oil-swell EPDM jacket. The Power Cable e electrical submersible pumping (ESP) system power cable, in conjunction with the motor, plays a critical role in supplying the energy for the ESP string. Its quality and proper selection influence the overall run life and performance of the ESP system. e ESP power cable uses special insulation systems, formulated and manufactured in alliance with our industry-experienced strategic cable suppliers, to provide a full line of cables so reliable that they are invisible to the system run life. Halliburton offers a wide selection of ESP power cable configurations (round or flat) for any casing diameter that feature a layered/armored construction. ese configurations are applicable for a full range of temperatures up to 450°F (232°C), gas content including carbon dioxide (CO 2 ) or hydrogen sulfide (H 2 S), chemicals such as sulfuric acid (H 2 SO 4 ) or carbonic acid (H 2 CO 3 ), and pressure environments. Halliburton’s ESP power cable is available in 3000, 4000, and 5000 voltage ratings, with up to two embedded 3/8-in. capillary lines, and American wire gauge (AWG) conductor sizes of 1, 2, 4, and 6. All Halliburton ESP power conductor operating temperatures adhere to recommended guidelines, based on Neher-McGrath calculations presented in IEEE Std 1018 and 1019. All manufacturing and testing are based on the industry standard API RP 11S5, API RP 11S6, ASTM A459, ASTM B3, and ASTM D412. Feature and Benefits • CTR3: Cool temperature, round (CTR) cables provide a cost-effective solution for low-temperature, high-water cut, or corrosive applications, in shallow wells, and in cold methane wells. e round configuration delivers balanced electric properties, and the solid uncoated copper conductors minimize longitudinal gas migration. e insulation is a high-quality polypropylene with metal deactivator. e three-phase (power generation, transmission, and distribution) electrical conductors are protected by an overall jacket of abrasion-resistant high-density polyethylene (HDPE). Artificial Lift Electrical Submersible Pumping Systems Cool temperature, round (CTR) Low temperature, flat (LTF), medium temperature flat (MTF), and high temperature, flat (HTF) Low temperature, round (LTR) and medium temperature, round (MTR) Medium temperature, flat (MTF) Medium temperature, round (MTR) High temperature, round (HTR) Motor flat leads (MFL)

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Page 1: 2014-DS-AFL-0487 H010921 ESP: The Power · PDF filebased on Neher-McGrath calculations presented in IEEE Std 1018 and 1019. All manufacturing and testing are based on the industry

ARTIFICIAL LIFT

Electrical Submersible Pumps (ESP)

• LTF3/LTR3: Low temperature, flat (LTF) and low temperature, round (LTR) cables provide good performance in lower-pressure, cooler, less gassy wells. These cables are insulated with the best grade of metal-deactivated polypropylene for down-hole applications. A nitrile rubber jacket offers additional physical protection and reduces the possibility of damage due to gas, heat, and pressure. Standard armor protects against corrosive wells, but, for highly corrosive wells, special armors can be used to improve the run life of the cable and to protect against mechanical damage.

• MTF4/MTR4: Medium temperature, flat (MTF) and medium temperature, round (MTR) cables offer good performance in moderately hot, gassy wells and where decompression resistance is required. These cables feature lead sheaths that provide a superior barrier to the damaging effects of H2S and other harsh well fluids/gases.

• MTF3/MTR3: MTF3/MTR3 cables provide good performance in the lower-pressure, cooler, less gassy wells. These cables feature a nitrile jacket which provides a level of protection to the ethylene propylene diene monomer (M-class) rubber (EPDM) insulation from the well fluids. These cables have a barrier tape over the insulation, enabling the jacket to be removed without damage to the insulation, and a second barrier tape over the jacket to protect it from mechanical damage.

• MTF2/MTR2: MTF2/MTR2 cables provide a cost-effective solution for moderate temperature wells. The insulation is a high-quality EPDM with a barrier of adhesive polymer between the copper and EPDM. The three phases are protected individually by a bedding tape(s) and a low oil-swell EPDM jacket.

The Power CableThe electrical submersible pumping (ESP) system power cable, in conjunction with the motor, plays a critical role in supplying the energy for the ESP string. Its quality and proper selection influence the overall run life and performance of the ESP system. The ESP power cable uses special insulation systems, formulated and manufactured in alliance with our industry-experienced strategic cable suppliers, to provide a full line of cables so reliable that they are invisible to the system run life.

Halliburton offers a wide selection of ESP power cable configurations (round or flat) for any casing diameter that feature a layered/armored construction. These configurations are applicable for a full range of temperatures up to 450°F (232°C), gas content including carbon dioxide (CO2) or hydrogen sulfide (H2S), chemicals such as sulfuric acid (H2SO4) or carbonic acid (H2CO3), and pressure environments. Halliburton’s ESP power cable is available in 3000, 4000, and 5000 voltage ratings, with up to two embedded 3/8-in. capillary lines, and American wire gauge (AWG) conductor sizes of 1, 2, 4, and 6.

All Halliburton ESP power conductor operating temperatures adhere to recommended guidelines, based on Neher-McGrath calculations presented in IEEE Std 1018 and 1019. All manufacturing and testing are based on the industry standard API RP 11S5, API RP 11S6, ASTM A459, ASTM B3, and ASTM D412.

Feature and Benefits• CTR3: Cool temperature, round (CTR) cables

provide a cost-effective solution for low-temperature, high-water cut, or corrosive applications, in shallow wells, and in cold methane wells. The round configuration delivers balanced electric properties, and the solid uncoated copper conductors minimize longitudinal gas migration. The insulation is a high-quality polypropylene with metal deactivator. The three-phase (power generation, transmission, and distribution) electrical conductors are protected by an overall jacket of abrasion-resistant high-density polyethylene (HDPE).

Artificial Lift

Electrical Submersible Pumping Systems

Cool temperature, round (CTR)

Low temperature, flat (LTF), medium temperature flat (MTF), and high temperature, flat (HTF)

Low temperature, round (LTR) and medium temperature, round (MTR)

Medium temperature, flat (MTF)

Medium temperature, round (MTR)

High temperature, round (HTR)

Motor flat leads (MFL)

Page 2: 2014-DS-AFL-0487 H010921 ESP: The Power · PDF filebased on Neher-McGrath calculations presented in IEEE Std 1018 and 1019. All manufacturing and testing are based on the industry

ARTIFICIAL LIFT

Halliburton Power Cable Product Line SpecificationsCable Rated Temperature*

°F (°C)kV

RatingConductor

SizeConductor

CoatingInsulation Material

Jacket Material

Tape Standard Armor

CTR3 160 (71) 3, 4, 5 1, 2, 4, 6 Tin Polypropylene (PP)

HDPE N/A Galvanized

LTF3 205 (96) 3, 4, 5 1, 2, 4, 6 Tin PP Nitrile rubber N/A Galvanized

LTR3 205 (96) 3, 4, 5 1, 2, 4, 6 Tin PP Nitrile rubber N/A Galvanized

MTF4 205 (96) 3, 4, 5 1, 2, 4, 6 Tin PP Lead sheath Rubber-backed woven fabric

Galvanized

MTR4 250 (121) 3, 4, 5 1, 2, 4, 6 Tin PP Nitrile rubber Rubber-backed woven fabric

Galvanized

MTF3 284 (140) 3, 4, 5 1, 2, 4, 6 Bare EPDM Nitrile rubber Rubber-backed woven fabric

Galvanized

MTR3 284 (140) 3, 4, 5 1, 2, 4, 6 Bare EPDM Nitrile rubber Rubber-backed woven fabric

Galvanized

MTF2 300 (148) 3, 4, 5 1, 2, 4, 6 Bare EPDM EPDM Rubber-backed woven fabric

Galvanized

MTR2 300 (148) 3, 4, 5 1, 2, 4, 6 Bare EPDM EPDM Rubber-backed woven fabric

Galvanized

MTF1 400 (204) 3, 4, 5 1, 2, 4, 6 Bare EPDM EPDM Rubber-backed woven fabric/Teflon

Galvanized

MTR1 400 (204) 3, 4, 5 1, 2, 4, 6 Bare EPDM EPDM Rubber-backed woven fabric/Teflon

Galvanized

HTF3 450 (232) 3, 4, 5 1, 2, 4, 6 Bare EPDM Lead sheath Rubber-backed woven fabric

Galvanized

HTR3 450 (232) 3, 4, 5 1, 2, 4, 6 Bare EPDM EPDM Rubber-backed woven fabric

Galvanized

MFL3 450 (232) 3, 4, 5 2, 4, 6 Polymide Tape

EPDM Lead sheath Rubber-backed woven fabric

Monel

*Increasing pressure, corrosive gases, and solvent chemicals

MONEL® is a registered trademark of Special Metal Corporation. Teflon is a registered trademark of DuPont Corporation.

• MTF1/MTR1: MTF1/MTR1 cables provide a cost-effective solution for moderate temperature wells. The insulation is a high-quality EPDM with a barrier of adhesive polymer between the copper and EPDM. Helically wrapped tape supplies decompression resistance. The three phases are protected individually by a Teflon®/bedding tape(s) and a low oil-swell EPDM jacket.

• HTF3/HTR3: High temperature, flat (HTF) and high temperature, round (HTR) cables provide good performance in hot, high levels of gases wells and where decompression resistance is required. These cables feature lead sheaths that contribute a superior barrier to the damaging effects of H2S and other harsh well fluids/gases to protect against chemical and/or gas migration. The standard armor provides protection in moderate corrosive wells, but, for highly corrosive wells, special armors can be used to improve the run life of the cable and to protect against mechanical damage.

• MFL3: Motor flat leads (MFL) are low-profile cables used as extensions to the motor. The cables are designed to operate at a maximum operating temperature of 450°F (232°C) and can be delivered in a flat configuration. MFL3 cables use a specially compounded oil-resistant EPDM insulation with proven electrical properties, and use two layers of heat-sealed polyimide tape over the conductor. The polyimide tape has very high dielectric strength, enabling the insulation to achieve and maintain a high level of electrical integrity. A lead sheath is used to protect against chemical and/or gas migration. The lead sheath barrier prevents decompression and is ideal for wells that are hot and contain a high level of gases. This cable can be manufactured with special armors to meet various well requirements.

Page 3: 2014-DS-AFL-0487 H010921 ESP: The Power · PDF filebased on Neher-McGrath calculations presented in IEEE Std 1018 and 1019. All manufacturing and testing are based on the industry

DeliveryAll of the ESP pumps are fully integrated into Halliburton’s industry-leading, customer-oriented global service network. Beginning at the manufacturing plant in China, which has provided high-quality ESP systems for operators across the globe for over a decade, and then to the Halliburton Field Service Technician who supervises the installation and startup of the pumps on site, Halliburton’s quality-management system solves challenges at any stage of the process for operators in mature fields, unconventional resources, and deepwater. Control of this work flow enables continuous improvement in the hydraulic designs so that they fit customer-specific requirements, improve operating efficiencies, and adapt to the dynamic conditions of the oil field.

Halliburton’s Artificial Lift offerings help operators increase recoverable hydrocarbons by selecting the optimal lift method over the life of the well cycle to enhance well drawdown and provide reliable on-stream times that will maximize revenue and decrease costly well interventions, leading directly to increased customer profitability. Another important value to the customer is the ability of our Artificial Lift representative to collaborate across other Halliburton product lines so that the recommended solution is optimal not only from the pump selection point of view but also as it relates to delivering value to the reservoir.

Halliburton’s foundry provides high-quality ESP stages and assembled/tested pumps for a variety of customers and applications all across the world.

Halliburton’s process entails the latest technology in hydraulics, metallurgy, machining, and assembly, and the quality is assured through the rigorous quality-management system.

Halliburton technicians accompany the ESP systems to the field and supervise the installation and startup to maximize success.

ARTIFICIAL LIFT

Page 4: 2014-DS-AFL-0487 H010921 ESP: The Power · PDF filebased on Neher-McGrath calculations presented in IEEE Std 1018 and 1019. All manufacturing and testing are based on the industry

Artificial Lift

© 2014 Halliburton. All rights reserved. Sales of Halliburton products and services will be in accord solely with the terms and conditions contained in the contract between Halliburton and the customer that is applicable to the sale. H010921 6/14

www.halliburton.com

ARTIFICIAL LIFT

For more information, contact your local Halliburton representative or visit us on the web at www.halliburton.com

1 © 2013 HALLIBURTON. ALL RIGHTS RESERVED.

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