©2013 navistar, inc. dt full service 2010.pdf · ckp & cmp pos sensor breakout tee 54 ztse4948...

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® Full Service Tool Guide

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Page 1: ©2013 Navistar, Inc. DT Full Service 2010.pdf · cKp & cmp pos sensor breakout tee 54 Ztse4948 eGr breakout tee 55 Ztse4946 ... also applicable to 2010 maxxForce Dt, 9 and 10. 99

®

Full Service Tool Guide

Page 2: ©2013 Navistar, Inc. DT Full Service 2010.pdf · cKp & cmp pos sensor breakout tee 54 Ztse4948 eGr breakout tee 55 Ztse4946 ... also applicable to 2010 maxxForce Dt, 9 and 10. 99

©2013 Navistar, Inc.2701 Navistar Drive, Lisle, IL 60532.

All rights reserved.

No part of this publication may be duplicatedor stored in an information retrieval systemwithout the express written permission of

Navistar, Inc.

Page 3: ©2013 Navistar, Inc. DT Full Service 2010.pdf · cKp & cmp pos sensor breakout tee 54 Ztse4948 eGr breakout tee 55 Ztse4946 ... also applicable to 2010 maxxForce Dt, 9 and 10. 99

1

MaxxForce® MxF DT Full Service 2010 • © 2013 Navistar, Inc. all rights reserved. all marks are trademarks of their respective owners.

Item tool Number/DescrIptIoN IllustratIoN oN HaND orDer

1 Ztse4834 retarder control breakout tee

2 Ztse4831 bcs breakout tee

3 Ztse4830 map/Iat2 breakout tee

4 Ztse4828 cmp, cKp & FpcV breakout tee

5 Ztse4816 tester, Ipr plug

6 Ztse4800 ultrasonic leak Detector

7 Ztse4796 coolant and battery refractometer

8 Ztse4793 8-pin uVc breakout tee

Page 4: ©2013 Navistar, Inc. DT Full Service 2010.pdf · cKp & cmp pos sensor breakout tee 54 Ztse4948 eGr breakout tee 55 Ztse4946 ... also applicable to 2010 maxxForce Dt, 9 and 10. 99

2

MaxxForce® MxF DT Full Service 2010 • © 2013 Navistar, Inc. all rights reserved. all marks are trademarks of their respective owners.

Item tool Number/DescrIptIoN IllustratIoN oN HaND orDer

9 Ztse4850 cable, High press Fuel system

10 Ztse4602 temp sensor breakout Harness

11 Ztse4596 relay breakout Harness

12 Ztse4594 Icp system test adapter

13 Ztse4583 Fuel Inlet restriction adapter

14 Ztse4559 magnetic covers- cylinder. Head

15 Ztse4526 Fuel/oil pressure test coupler

16 Ztse4518 crank rear Wear sleeve remover

Page 5: ©2013 Navistar, Inc. DT Full Service 2010.pdf · cKp & cmp pos sensor breakout tee 54 Ztse4948 eGr breakout tee 55 Ztse4946 ... also applicable to 2010 maxxForce Dt, 9 and 10. 99

3

MaxxForce® MxF DT Full Service 2010 • © 2013 Navistar, Inc. all rights reserved. all marks are trademarks of their respective owners.

Item tool Number/DescrIptIoN IllustratIoN oN HaND orDer

17 Ztse4735a els & V8 eGr breakout tee

18 Ztse4725 socket, High pressure rail Injector

19 Ztse4692 Fuel test Fitting

20 Ztse4681 Fuel pressure Gauge

21 Ztse4674 ecm relay breakout tee

22 Ztse4672 sleeve protrusion Hold Down clamp

23 Ztse4671 tap m15X2.0

24 Ztse4666 Ipr socket

Page 6: ©2013 Navistar, Inc. DT Full Service 2010.pdf · cKp & cmp pos sensor breakout tee 54 Ztse4948 eGr breakout tee 55 Ztse4946 ... also applicable to 2010 maxxForce Dt, 9 and 10. 99

4

MaxxForce® MxF DT Full Service 2010 • © 2013 Navistar, Inc. all rights reserved. all marks are trademarks of their respective owners.

Item tool Number/DescrIptIoN IllustratIoN oN HaND orDer

25 Ztse4660 Injector oil Inlet plugs (6)

26 Ztse4657 Fuel pressure test Kit

27 Ztse4655 Icp test Kit

28 Ztse4654 plates, oil cooler test

29 Ztse4653 pin, piston Groove Gauge

30 Ztse4648 Water supply press test adapter

31 Ztse4647 thermostat opening pressure test adapter

32 Ztse4643 Injector sleeve remover

Page 7: ©2013 Navistar, Inc. DT Full Service 2010.pdf · cKp & cmp pos sensor breakout tee 54 Ztse4948 eGr breakout tee 55 Ztse4946 ... also applicable to 2010 maxxForce Dt, 9 and 10. 99

5

MaxxForce® MxF DT Full Service 2010 • © 2013 Navistar, Inc. all rights reserved. all marks are trademarks of their respective owners.

Item tool Number/DescrIptIoN IllustratIoN oN HaND orDer

33 Ztse4642 Injector sleeve Installer

34 Ztse6072 engine rotation tool

35 Ztse6055 Handles universal Driver

36 Ztse6054 rear crank seal adapter ring

37 Ztse6048 exhaust seal ring Installation Kit pHoto Not aVaIlable

38 Ztse6030 Installer, Fey ring

39 Ztse6027 aftertreatment Fuel pressure (aFtFp) sensor

40 Ztse6025 IaH breakout tee

Page 8: ©2013 Navistar, Inc. DT Full Service 2010.pdf · cKp & cmp pos sensor breakout tee 54 Ztse4948 eGr breakout tee 55 Ztse4946 ... also applicable to 2010 maxxForce Dt, 9 and 10. 99

6

MaxxForce® MxF DT Full Service 2010 • © 2013 Navistar, Inc. all rights reserved. all marks are trademarks of their respective owners.

Item tool Number/DescrIptIoN IllustratIoN oN HaND orDer

41 Ztse6023 electric Fuel pump breakout tee

42 Ztse6021 aFs Valve breakout tee

43 Ztse6020 24 pin Ip breakout tee

44 Ztse6009 Hose, Fuel Inlet adapter

45 Ztse6002 WIF breakout tee

46 Ztse4997 Installer, eGr tube seal

47 Ztse4993 Harness mat breakout

48 Ztse4960 maF sensor breakout tee

Page 9: ©2013 Navistar, Inc. DT Full Service 2010.pdf · cKp & cmp pos sensor breakout tee 54 Ztse4948 eGr breakout tee 55 Ztse4946 ... also applicable to 2010 maxxForce Dt, 9 and 10. 99

7

MaxxForce® MxF DT Full Service 2010 • © 2013 Navistar, Inc. all rights reserved. all marks are trademarks of their respective owners.

Item tool Number/DescrIptIoN IllustratIoN oN HaND orDer

49 Ztse4955 pins, Gasket alignment

50 Ztse4954 pressure Gauge With test Fitting

51 Ztse4952 Icp/bcp/bsV breakout tee

52 Ztse4951 cKp & cmp pos sensor breakout tee

53 Ztse4950 cKp & cmp pos sensor breakout tee

54 Ztse4948 eGr breakout tee

55 Ztse4946 switch, exhaust manifold temp

56 Ztse4945 pins, eGr Guide

Page 10: ©2013 Navistar, Inc. DT Full Service 2010.pdf · cKp & cmp pos sensor breakout tee 54 Ztse4948 eGr breakout tee 55 Ztse4946 ... also applicable to 2010 maxxForce Dt, 9 and 10. 99

8

MaxxForce® MxF DT Full Service 2010 • © 2013 Navistar, Inc. all rights reserved. all marks are trademarks of their respective owners.

Item tool Number/DescrIptIoN IllustratIoN oN HaND orDer

57 Ztse4943 turbo pipe seal remover and Installer

58 Ztse4942 bracket, turbo lifting

59 Ztse4941 puller, eGr Valve (2010 I6)

60 Ztse4939 plate, engine oil cooler test

61 Ztse4937 Kit, cac block off

62 Ztse4908 eIm power relay breakout tee

63 Ztse4896 Wrench, 17mm Flare Nut ext

64 Ztse4498 3 banana plug Harness

Page 11: ©2013 Navistar, Inc. DT Full Service 2010.pdf · cKp & cmp pos sensor breakout tee 54 Ztse4948 eGr breakout tee 55 Ztse4946 ... also applicable to 2010 maxxForce Dt, 9 and 10. 99

9

MaxxForce® MxF DT Full Service 2010 • © 2013 Navistar, Inc. all rights reserved. all marks are trademarks of their respective owners.

Item tool Number/DescrIptIoN IllustratIoN oN HaND orDer

65 Ztse4497 500 ohm resistor Jumper Harness

66 Ztse4485a cable, aps/IVs breakout

67 Ztse4484 Ipr/VGt actuator breakout tee

68 Ztse4481 cylinder Head bolt Gauge

69 Ztse4458a 9 pin plug Injector test Harness

70 Ztse4435c Kit, Int. elec. eng. terminal test

71 Ztse4411 cam Gear puller

72 Ztse4409 pressure test Kit

Page 12: ©2013 Navistar, Inc. DT Full Service 2010.pdf · cKp & cmp pos sensor breakout tee 54 Ztse4948 eGr breakout tee 55 Ztse4946 ... also applicable to 2010 maxxForce Dt, 9 and 10. 99

10

MaxxForce® MxF DT Full Service 2010 • © 2013 Navistar, Inc. all rights reserved. all marks are trademarks of their respective owners.

Item tool Number/DescrIptIoN IllustratIoN oN HaND orDer

73 Ztse4396 piston ring compressor

74 Ztse4386 critical metric taps

75 Ztse4357 Fluke DVom universal

76 Ztse4347 cable, Navistar Icp sensor

77 Ztse4210a metric thread pitch Gauge

78 Ztse4039 crankcase breather tool

79 Ztse3004b crank Front oil seal Installer

80 Ztse2536 cylinder sleeve puller

Page 13: ©2013 Navistar, Inc. DT Full Service 2010.pdf · cKp & cmp pos sensor breakout tee 54 Ztse4948 eGr breakout tee 55 Ztse4946 ... also applicable to 2010 maxxForce Dt, 9 and 10. 99

11

MaxxForce® MxF DT Full Service 2010 • © 2013 Navistar, Inc. all rights reserved. all marks are trademarks of their respective owners.

Item tool Number/DescrIptIoN IllustratIoN oN HaND orDer

81 Ztse2499 Hand operated Vacuum pump tester

82 Ztse2217a Water manometer - Kit

83 tXt1268701 medium Duty Harness repair Kit update

84 NQ692003b pocketmaxx (Dealer Kit) pHoto Not aVaIlable

85 NQ125032 NetIQ usb-link pHoto Not aVaIlable

86 Kl5007NaV coolant management system

87 Kl20030NaV eGr leak Detection Kit

88 K020529 bendix Data link monitoring unit

Page 14: ©2013 Navistar, Inc. DT Full Service 2010.pdf · cKp & cmp pos sensor breakout tee 54 Ztse4948 eGr breakout tee 55 Ztse4946 ... also applicable to 2010 maxxForce Dt, 9 and 10. 99

12

MaxxForce® MxF DT Full Service 2010 • © 2013 Navistar, Inc. all rights reserved. all marks are trademarks of their respective owners.

Item tool Number/DescrIptIoN IllustratIoN oN HaND orDer

89 cF53 eZ tech pHoto Not aVaIlable

90 77066-NaV Hickok break-out tee builder and pin-out tool

pHoto Not aVaIlable

91 15-637-01 clean Fuel source tool

92 12-801-02 ecm programming station pHoto Not aVaIlable

93 12-801-01 ecm programming station pHoto Not aVaIlable

94 12-800-02 Ipr breakout tee pHoto Not aVaIlable

95 12-800-01 Ipr socket

96 12-452-01 leak Detection pump tool pHoto Not aVaIlable

Page 15: ©2013 Navistar, Inc. DT Full Service 2010.pdf · cKp & cmp pos sensor breakout tee 54 Ztse4948 eGr breakout tee 55 Ztse4946 ... also applicable to 2010 maxxForce Dt, 9 and 10. 99

13

MaxxForce® MxF DT Full Service 2010 • © 2013 Navistar, Inc. all rights reserved. all marks are trademarks of their respective owners.

Item tool Number/DescrIptIoN IllustratIoN oN HaND orDer

97 12-342-01 Injector cup removal tool pHoto Not aVaIlable

98

00-01085-00 2007 maxxForce 5, 7, Dt, 9 and 10. also applicable to 2010 maxxForce Dt, 9 and 10.

99 00-00956-08 180–pin breakout box pHoto Not aVaIlable

Page 16: ©2013 Navistar, Inc. DT Full Service 2010.pdf · cKp & cmp pos sensor breakout tee 54 Ztse4948 eGr breakout tee 55 Ztse4946 ... also applicable to 2010 maxxForce Dt, 9 and 10. 99

Item tool Number/DescrIptIoN IllustratIoN oN HaND orDer

14

MaxxForce® MxF DT Full Service 2010 • © 2013 Navistar, Inc. all rights reserved. all marks are trademarks of their respective owners.

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aUDIT PerForMeD BY:________________________________________ DaTe coMPLeTeD:___/___/_________