2010 2011 - lang technovation · 2010 2011. 2 28 years ago lang technik was founded near stuttgart,...

2010

Center vise for 5-axis machining

Makro•Grip®

Provides maximum clamping force

Grip•Fix

Clamping system for all profile parts

Profile•ClampingHighly precise zero-pointclamping system

Quick•Point

20102011

2

28 years ago LANG Technik was founded near Stuttgart, in the heart of the German Machine

Tool Industry region. In the last quarter century LANG developed a variety of successful product

lines – like the Vario•Tec jaw system, the Quick•Point system, a zero-point clamping system

with a positioning accuracy < 0.005 mm, and the versatile Makro•Grip® vises. In June of 2008,

LANG Technovation was established in Waukesha, Wisconsin to serve the needs of the

American market.

Our philosophy at Lang Technovation is that in order to provide the best possible customer

service we not only have to offer excellent customer support, we also have to strive to manufacture

all products here in the U.S. to add and secure jobs and

to reduce delivery times to a minimum – A GERMAN AND

AMERICAN PARTNERSHIP.

LANG is looking forward to a long term relationship with

our customers and vendors and we are excited to serve the

American market with our innovative products.

Something New And Exciting Is Coming!

Günter Lang - CEO

3

... as well as pneumatic/hydraulic components, mechanical engineering, agriculture, food industry, environmental engineering and many more.

We are proud to serve the following industries:

Automotive/Racing

Aviation

Medical

Defense

4

Yourclampingsystem forallprofileparts! Idealforsmallbatch

series! Manufactureyourown

softadd-onjaws!

Profileclamping

Twin•Grip

OnevIse–ManYClaMPInGOPTIOns!5-axIsMaChInInGaTThehIGhesTlevel!

5

Quickassemblyinyour Makro•Grip®vise! Idealforbatchproduction!

Makro•Grip®

Bestaccessibility for5-axismachining! highestclamping

powerduetoGrip•Fix holdingtechnology!

OnevIse–ManYClaMPInGOPTIOns!5-axIsMaChInInGaTThehIGhesTlevel!

6

Your clamping system for all profile parts!

Soft add-on jaws. Mounted to the base jaws via 4 screws (M8x20 / M10x25)

Hardened base jaws

Double guiderail for jaws

Rigid, sturdy and lightweight base unit

Highly precisecentering accuracy

Equipped with clamping studs for precise clamping in Quick•Point zero-point system (see p.16)

7

The complete machineability of the soft add-on jaws allows customers to have multiple profiles in one single jaw.

Clamping of completely different shaped workpieces possible.

Available and suitable for all Makro•Grip® vises 77 and 125. Purchase the center vise and base jaws once. Manufacture

your own soft add-on jaws. Drawings upon request. Accurate positioning of soft add-on jaws via key ways.

Profile clamping

8

Base jaws only, for Makro•Grip® 77 and 125

Description/Type Weight in lbs. Order No.

Base jaws for Makro•Grip® 77, 1 pair, incl. key waysDimensions 4.41 x 1.81“ (112 x 46 mm) 3.3 147770

Base jaws for Makro•Grip® 125, 1 pair, incl. key waysDimensions 6.30 x 2.24“ (160 x 57 mm) 9.0 147250

Makro•Grip® base unit with base jaws (without add-on jaws)


Base width 3.0“ (77 mm), length 5.12“ (130 mm) 8.3 147770-130




9

Soft add-on jaws for Makro•Grip® base jaws, steel


Soft add-on jaws for Makro•Grip® 77, 1 pair Dimensions 4.41 x 2.20 x 1.42“ (112 x 57 x 36 mm) 7.6 147776

Soft add-on jaws for Makro•Grip® 125, 1 pairDimensions 6.30 x 2.24 x 1.85“ (160 x 57 x 47 mm) 16.5 147256

Alternatively, you can also save money by manufacturing your own

soft add-on jaws!Drawings available upon request

([email protected])

Example of a workpiece clamped in machined soft add-on jaws.

Profile clamping

10

The patented center vise – More precise, rigid and with larger clamping range due to reversible jaws.

Double guide rail for jaws

Highly precisecentering accuracy

Equipped with teeth contour on both sides of the jaws

Bore to attach endstop

Additional clamping surface for non-stamped workpieces and semi-finished parts

reversiblejaws

Equipped with clamping studs for preciseclamping in Quick•Point zero-point system (see p.16)

Rigid, sturdy and lightweight base unit

11

Maximum clamping force with a minimum actuation force High repeatability by clamping workpieces in holding teeth

contour of jaw – No endstop necessary Easy and flexible handling due to lightweight vises and integrated

zero-point clamping

The patented center vise – More precise, rigid and with larger clamping range due to reversible jaws.

Best accessibility for 5-axis machining

Minimum of collision contour

Large clamping range due to reversible jaws

Makro•Grip®

12

Makro•Grip® – Highest clamping forces due to Grip•Fix holding teeth contour

Specifications: Max. clamping force:

10 20 30 40 50 60 70 80 90 100

450

900

1350

1800

2250

2700

3150

3600

4050

4500

Makro•Grip® 77

Makro•Grip® 125

Torque in Nm

Tightening force in pound-force (kpf) Ensures best, collision-free accessibility for mid-size workpieces

Double-sided Grip•Fix holding teeth contour provides maximum clamping force on workpiece

Additional clamping surface for non- stamped workpieces and semi-finished parts

Rigid base made of case-hardened quality steel

Jaws can be reversed in approx. 1 min for larger clamping range

1

3 4

2

13

Makro•Grip® 77

Description/TypeClamping range

in inch/mmWeightin lbs.

Order No.

Base length 5.12“ (130 mm) 0 – 4.72“ (120 mm) 6.8 147120

Base length 6.68“ (170 mm) 0 – 6.30“ (160 mm) 8.2 147160

Makro•Grip® 125

Description/TypeClamping range in

inch/mmWeight in lbs.

Order No.

Base length 8.27“ (210 mm) 0 – 8.07“ (205 mm) 24.0 147205

Base length 12.20“ (310 mm) 0 – 12.01“ (305 mm) 33.5 147305

Makro•Grip® – Highest clamping forces due to Grip•Fix holding teeth contour

Makro•Grip®

14

Specifications:

Grip•Fix holding teeth contour provides highest clamping force on workpiece

Jaws can be reversed in approx. 1 min for larger clamping range

Additional clamping surface for non-stamped workpieces and semi-finished parts

Rigid base made of case-hardened quality steel

Freewheel assembly of movable jaws allows safe clamping of workpieces with different lengths up to 2 mm difference (saw tolerance)

Middle jaw with spindle to convert Makro•Grip®:For batch production of small to mid-size workpieces

15

Spindle + Middle jaw for Twin•Grip 77

Spindle length For Makro•Grip® Order No.

Spindle length 5.31“ (135 mm) 147120 147077-130


Spindle + Middle jaw for Twin•Grip 125

Spindle length For Makro•Grip® Order No.



Transform your Makro•Grip® into a Twin•Gripwithin a few moments!

To remove the Makro•Grip® jaws from the base unit, unscrew the jaws using an Allen wrench.

Flip base unit and remove center screw with an Allen wrench.

Remove spindle and centerpiece with a mallet and drift punch.

Replace the spindle + centerpiece with the middle jaw + spindle and tighten the screw on the bottom of the base.

Assemble the Makro•Grip® jaws back onto the base. You are able to use your Makro•Grip® vise as a Twin•Grip now.

Twin•Grip

16

accurateandeasyto usewithaclamping forceupto13.227lbs. (6000kg) Only1.06“(27mm)high

–Thelowestzero-point clampingsystemonthe market!

Quick•Pointroundplates:Idealforrotarytablesandindexers

QuICk•POInTZerO-POInTClaMPInGsYsTeM

17

Quick•Pointrasterplates:Multifunctionalandflexiblemountingofyourdevicesonthemachinetable

QuICk•POInTZerO-POInTClaMPInGsYsTeM

18

Mounting via bores

Mounting via

clamps

Alignment and mounting of Quick•Point plates:

19

Quick•Point system provides multifunctional and flexible mounting of different fixtures on machine tables, indexers, tombstones, rotary tables or mill-turn machining centers.

Various applications of Quick•Point plates:

4 x 90°

20

The zero-point “entry“ plate by Lang – Mounting of plate on machine table via clamps or bores

Rigid, compact base plate made of case-hardened quality steel. Height 27 mm ± 0,01 mm/1.06“ ± 0.00039“

Mounting of plate on ma-chine tool table via clamps. (Available upon request)

High repeatability due to precision bores

4x M5 thread for 90 degree indexing position for batch production

Tighteningforce 30 Nm

Covers for mounting bores

Mounting of plate via bores

Not only highly precise, but also provides high mechanical load capacity. Example: Weight of workpiece 385 lbs. (175 kg) and 20.70“ (525 mm) height.

21

Quick•Point plate 52 – With 4 mounting bores and clamping edges


Quick•Point plate 52, stud distance 52 mmDimensions 5.91 x 4.57 x 1.06“ (150 x 116 x 27 mm)

6.4 145150

Weitergabe sowie Vervielfaeltigung dieser Unterlage, Verwertung und Mitteilung ihres Inhalts nicht gestattet, soweit nicht ausdruecklich zugestanden. Zuwiderhandlungen verpflichten zu Schadenersatz.Alle Rechte fuer den Fall der Patenterteilung oder Gebrauchsmuster - Eintragung vorhanden.

Copying of this document, and giving it to others and the use or communication of the contents thereof, are forbidden without express authority. Offenders are liable to the payment of damages. All rights are reserved in the event of the grant of a patent or the registration of a utility model or design.

2852

100

50

200+0,0

2

35 35150

116

for M10 or M12

12,02 t = 27 mm

M5

109876543210

Werkstoff:Material:

Oberflächenangabe nach DIN ISO 1302(3141)Surface finih to

Maßstab2:Scale:

Norm

Benennung:Name:

Zeichnungs- Nr. DWG-NO.

Gepr.

Name

Bl.Blz.

Artikel - Nr.

Datum/DateBearb.

allg.ToleranzenDIN 7168 - mBasic Tol.

Maßstab:Scale:

A3

Zust. Änderung/ Datum/Date Name Revision

Zeichnung geschützt nach DIN 34

MaßblattQuick- Point Platte 52er

145150

145150-01

27.01.10 Feuchter

1:1

Quick•Point plate 96 – With 4 mounting bores and clamping edges

Description/Type Weight in lbs Order No.

Quick•Point plate 96, stud distance 96 mmDimensions 7.72 x 6.14 x 1.06“ (192 x 156 x 27 mm)

12.1 145400

The zero-point “entry“ plate by Lang – Mounting of plate on machine table via clamps or bores



96150

28

50

192

156

100

35 35

200+0,0

2

for M10 or M12

12,02t = 27 mm

4x M5

0 1 2 3 54 6 7 8 9 10

DIN A2Zeichnung geschützt nach DIN 34Zust. Änderung/ Datum/Date Name

Revision

A2

Maßstab:Scale:


Bearb.Datum/Date

Artikel - Nr.

Bl.Blz.

Name

Gepr.


Benennung:Name:

Maßstab2:Scale:


Werkstoff:Material:

Norm

1:1

27.01.10 Feuchter

145400-01

145400


Quick•Point

22

Quick•Point raster plate 96


Quick•Point raster plate 96, stud distance 96 mmDimensions 7.56 x 7.56 x 1.06“ (192 x 192 x 27 mm)

15.9 145710

Quick•Point raster plate 52


Quick•Point raster plate 52, stud distance 52 mmDimensions 4.09 x 4.09 x 1.06“ (104 x 104 x 27 mm)

4.4 175600

Quick•Point raster plates – Ideal for a variable gridsystem set-up on your machine table



19296

192

72

20

36

8888

36

12,02 t = 27 mm

0 1 2 3 54 6 7 8 9 10


Revision

A2

Maßstab:Scale:


Bearb.Datum/Date

Artikel - Nr.

Bl.Blz.

Name

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Benennung:Name:

Maßstab2:Scale:


Werkstoff:Material:

Norm

1:1

27.01.10 Feuchter

145710-01

145710




52

104

104

82

12,02

t = 27 mm

for M10

109876543210

Werkstoff:Material:


Maßstab2:Scale:

Norm

Benennung:Name:


Gepr.

Name

Bl.Blz.

Artikel - Nr.

Datum/DateBearb.


Maßstab:Scale:

A3

Zust. Änderung/ Datum/Date Name Revision

Zeichnung geschützt nach DIN 34

1:1


175600

175600-01

27.01.10 Feuchter

Mounting bores can be machined in the shaded area only. Prices upon request

23

Mounting via bores on machine table:

Universal 96 mm/ 3.86“ grid system with Quick•Point plates 145710 on machine table.Various positions on grid system can be achievedusing raster plates.

T-slots of the machine table can be used to attach and align the Quick•Point plates also.

Quick•Point

24

Quick•Point round plate 96 – With center bore Ø 62 + 0,03 mm / 2.44“, stud distance 96 mm


Quick•Point round plate 96, Ø 196 mm, with center bore, without mounting bores. 11.9 145822

Quick•Point round plate 96, Ø 246 mm, with center bore, without mounting bores. 19.6 145842

Quick•Point round plate 96 – Diameter 7.71“ (196 mm) , stud distance 96 mm


Quick•Point round plate 96, Ø 196 mm, without mounting bores 13.2 145820



Quick•Point round plates – Ideal adaptation forindexers, 5-axis machining, rotary tables or combinedmill-turn machining



196

2896

16

72

120

20

12 ,02

4x M5

t = 27 mm

0 1 2 3 54 6 7 8 9 10


Revision

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Maßstab:Scale:


Bearb.Datum/Date

Artikel - Nr.

Bl.Blz.

Name

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Werkstoff:Material:

Norm

27.01.10 Feuchter

1:1

145820-01

145820




96

246

72

68

120

22

196

(1

4582

2)

t = 27 mm

62 0+0,03

0 1 2 3 54 6 7 8 9 10


Revision

A2

Maßstab:Scale:


Bearb.Datum/Date

Artikel - Nr.

Bl.Blz.

Name

Gepr.


Benennung:Name:

Maßstab2:Scale:


Werkstoff:Material:

Norm

27.01.10 Feuchter

1:1

145842-01

145842


25

Quick•Point round plate 52 - Diameter 6.18“ (157 mm), stud distance 52 mm


Quick•Point round plate 52, Ø157mm, with mounting bores 7.7 145900 Weitergabe sowie Vervielfaeltigung dieser Unterlage, Verwertung und Mitteilung ihres Inhalts nicht gestattet, soweit nicht ausdruecklich zugestanden. Zuwiderhandlungen verpflichten zu Schadenersatz.Alle Rechte fuer den Fall der Patenterteilung oder Gebrauchsmuster - Eintragung vorhanden.


52

100

28

96

52

20 0+0,02

157

96

t = 27 mm

4x M5

for M10 or M12

for M8

12,02

0 1 2 3 54 6 7 8 9 10


Revision

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Bearb.Datum/Date

Artikel - Nr.

Bl.Blz.

Name

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Werkstoff:Material:

Norm

145900-01

145900


1:1

27.01.10 Feuchter

Rotary table equipped with round Quick•Point plate on 5-axis Haas machine.

Quick•Point

52 mm

96 mm

Use your Quick•Point plate 145900 as an adapter!

Transform Quick•Point plate 145900 to Quick•Point adapter plate by simply adding clamping studs!

26

Quick•Point support plates, soft – For individualadaptation of fixtures and other devices

Steel support plates, soft


Support plate 156 - Dimensions 6.14 x 6.14 x .95“ (156 x 156 x 24 mm) 11.7 145575

Support plate 245 - Dimensions 9.64 x 9.64 x .95“ (245 x 245 x 24 mm) 24.8 145675

Use support plates for a quick change-over of clamping fixtures.

Quick•Point adapter plate


Quick•Point adapter plate - Dimensions 5.91“ x 4.96“ (150 x 126 mm) 7.5 145160

52 mm

96 mm

Quick•Point adapter plate – For reduction of stud distance from 3.79“ to 2.05“ (96 mm to 52 mm)

Example

of use

27

Sub-base for Quick•Point plates – Increase accessibility to workpiece on 5-axis machine tools



16 0+0,02

M10

23 28

20 ±0,03

19

10,5

16 0+0,02

0,5x

45

2,1+

0,1

12,6M8

1618

20 ±0,03

14,5

8,5

12 0+0,02

0,5x

45

2,1+

0,1

0,5x

45

10,6

12 0+0,02

5,5 0,5x

45

6

0 1 2 3 54 6 7 8 9 10


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Norm



16 0+0,02

M10

23 28

20 ±0,03

19

10,5

16 0+0,02

0,5x

45

2,1+

0,1

12,6M8

1618

20 ±0,03

14,5

8,5

12 0+0,02

0,5x

45

2,1+

0,1

0,5x

45

10,6

12 0+0,02

5,5 0,5x

45

6

0 1 2 3 54 6 7 8 9 10


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Norm



16 0+0,02

M10

23 28

20 ±0,03

19

10,5

16 0+0,02

0,5x

45

2,1+

0,1

12,6M8

1618

20 ±0,03

14,5

8,5

12 0+0,02

0,5x

45

2,1+

0,1

0,5x

45

10,6

12 0+0,02

5,5 0,5x

45

6

0 1 2 3 54 6 7 8 9 10


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Norm



16 0+0,02

M10

23 28

20 ±0,03

19

10,5

16 0+0,02

0,5x

45

2,1+

0,1

12,6M8

1618

20 ±0,03

14,5

8,5

12 0+0,02

0,5x

45

2,1+

0,1

0,5x

45

10,6

12 0+0,02

5,5 0,5x

45

6

0 1 2 3 54 6 7 8 9 10


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Clamping studs – Utilize studs in vises, fixturesor workpieces for easy mounting and clamping

Quick•Point clamping studs (Set of 4)


Clamping studs Ø 16 mm - For 52 mm stud distance 0.2 125270

Clamping studs Ø 20 mm - For 96 mm stud distance 0.4 125570

Quick•Point sub-base

Description/Type Quick•Point sub-base,height 100 mm

Weight in lbs. 17.4

Order No. 144100

Compatible to Quick•Point plate 145400. High strength, compact, surface of hard-coated aluminum, sub-base designed with clearance for easy mounting and alignment to table (20H7 bore) or use clamping studs to clamp sub-base on Quick•Point plate



16 0+0,02

M10

23 28

20 ±0,03

19

10,5

16 0+0,02

0,5x

45

2,1+

0,1

12,6M8

1618

20 ±0,03

14,5

8,5

12 0+0,02

0,5x

45

2,1+

0,1

0,5x

45

10,6

12 0+0,02

5,5 0,5x

45

6

0 1 2 3 54 6 7 8 9 10


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16 0+0,02

M10

23 28

20 ±0,03

19

10,5

16 0+0,02

0,5x

45

2,1+

0,1

12,6M8

1618

20 ±0,03

14,5

8,5

12 0+0,02

0,5x

45

2,1+

0,1

0,5x

45

10,6

12 0+0,02

5,5 0,5x

45

60 1 2 3 54 6 7 8 9 10


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16 0+0,02

M10

23 28

20 ±0,03

19

10,5

16 0+0,02

0,5x

45

2,1+

0,1

12,6M8

161820 ±0,03

14,5

8,5

12 0+0,02

0,5x

45

2,1+

0,1

0,5x

45

10,6

12 0+0,02

5,5 0,5x

45

6

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16 0+0,02

M10

23 28

20 ±0,03

19

10,5

16 0+0,02

0,5x

45

2,1+

0,1

12,6M8

1618

20 ±0,03

14,5

8,5

12 0+0,02

0,5x

45

2,1+

0,1

0,5x

45

10,6

12 0+0,02

5,5 0,5x

45

6

0 1 2 3 54 6 7 8 9 10


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Option 1: Via threaded bolt Option 2: Via counter bore

Mounting

options

Quick•Point

192 mm

156 mm

100

mm

28

Minimumclampingdepthofwork- pieces2or3mm>Tremendous materialsavings

Maximumclampingforcewitha minimumofactuationforceachie- vedbypatentedform-closure technology>Minimalmaterial deformation

Destinctiveholdingteethdesign >highrepeatability<0.02mm

Bestaccessibilitytoworkpiece inconnectionwiththeMakro•Grip® vises>Theuseofshorttools reducesvibrationandresultsina longertoollifeandbestsurface finish.

stampingisconducteddirectlyon sawcutorcinderlayer>reduc- tionofset-uptime

GrIP•FIxsTaMPInGTeChnOlOGY!OurPaTenTeD„FOrM-ClOsureTeChnOlOGY“GuaranTeesMaxIMuMhOlDInGPOwer–wOrlDwIDe!

29

Holding tooth

Stamped/indented recess

Control marks

Grip•Fix jaw

WorkpieceHolding teeth Ideal stamping marks on work-

piece - Control marks should be slightly visible

GrIP•FIxsTaMPInGTeChnOlOGY!OurPaTenTeD„FOrM-ClOsureTeChnOlOGY“GuaranTeesMaxIMuMhOlDInGPOwer–wOrlDwIDe!

30

Materials such as steel, aluminum, copper, brass and even plastic can be stamped – Stamping time 3 - 5 seconds

Working principleof Grip•Fix technology

Sawing of blank with minimum addition of material to clamping depth

21

Stamping achieved in 3 - 5 seconds

3

Control marks between indents should be slightly visible

4

Clamping of blank in Makro•Grip® vise for safe “form-closure clamping“ on 0.12“ (3 mm) only.

31

Operation by hand or footQuick jaw adjustment for different sizes of workpiece

Max. clamping range 9.65“ respectively 13.98“ - Jaw width 4.96“

Scaled endstop for quick positioning of workpiece

Solid and rigid base –designed for up to 20 tons of stamping force

Stamping unit for the work bench

Included in delivery:• Stamping vise with stamping jaws• Parallels, standard 0.12“ stamping height• Pneumatic-hydraulic power multiplier 435 - 5,801 psi

Standard stamping unit,clamping range max. 9.65“ (245 mm)

Base lengthin inch

Weightin lbs.

Order No.with Standard jaws

Order No. with High end jaws

19.69“ 121.3 141200 141201

Stamping unit extended version,clamping range max. 13.98“ (355 mm)

24.64“ 143.3 141350 141351

• Scaled workpiece endstop• Protection shield• Gauging blocks to measure the depth of the holding teeth

Grip•Fix

Stamping unit: Ideal for a cost-effective start in stamping technology.

Stamping jaws with parallels 0.12“ (3 mm)

Type/Description Weight in lbs. Order No.

Standard 3.1 141111

High end 3.1 141112

Standard jaws for all materials up to 35 HRC (part ident. #20 on back).High-end stamping jaws for stamping high strength materials up to 45 HRC (part ident. #15 on back)

LANG Technovation Co. Tel.: 262 446 9850Fax: 262 446 9851Email: [email protected]: www.lang-technovation.com

2010 2011 - lang technovation · 2010 2011. 2 28 years ago lang technik was founded near stuttgart,...

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