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PIPE PRODUCTS
THOMAS
UltraClamp™
Permanent Stainless SteelPipe Repair Clamp
RepairProducts
www.thomaspipeproducts.com D1
Ultra Clamp™
A Permanent Pipe Repair Solution for almost All Pipe Materials
www.thomaspipeproducts.com D2
Corrosion Holes
Impact Damage
Small Cracks
Should NOT be used for joining pipes
Copyright © 2015 by Thomas Pipe Products
Size Range
- DN15mm - DN1200mm
Industries
- Water- Gas
Pipe Materials
- Ductile Iron- Cast Iron- Steel- Stainless Steel- PVC- HDPE- Clay- GRP- AC- Concrete
Application
www.thomaspipeproducts.com D3
Ultra Clamp™ - DN40 to DN1200mm
Specifications
ULTRA CLAMP
Copyright © 2015 by Thomas Pipe Products
Pressure PerformanceWhen installed correctly, an Ultra Clamp will withstand the rated pressures tabulated herein. It is possible to manufacture Ultra Clamps of higher rated working pressure by increasing the number of bolts. Pressure ratings must be specified when placing orders.
Temperature Performance & Chemical ResistanceThe operating temperature and chemical resistance of an Ultra Clamp is determined primarily by the composition of the rubber gasket. Different grades of rubber are available to suit various temperature ranges as well as different chemical resistance requirements. Standard Ultra Clamps are manufactured with a Styrene-Butadiene (SBR) and Natural Rubber (NR) blended compound.
SBR+NR: Styrene-Butadiene (SBR) and Natural Rubber (NR) blend.TEMPERATURE RANGE:-40°C to +90°C (-40°F to +195°F)SUITABLE FOR:Potable water, sewage, many strong and oxidizing chemicals, some food applications.NOT SUITABLE FOR:Petroleum products, oily compressed air or hydrocarbon fuels and lubricants.
NBR: NitrileTEMPERATURE RANGE:-20°C to +100°C (-4°F to +210°F)SUITABLE FOR:Natural gas, petroleum products, low aromatic fuels, oily compressed air and sewage applications.NOT SUITABLE FOR:Potable water.
Ultra Clamps operate at maximum efficiency under conditions of constant temperature. If temperature fluctuations occur, re-tightening of the bolts may be required.
www.thomaspipeproducts.com D4
Ultra Clamp™ - Product Selection Guide
Specifications
COD
612
1824
3036
610
1620
4048
.3TU
C1-0
049
5060
.3TU
C1-0
062
50TU
C1-0
049
69TU
C1-0
072
6576
.1TU
C1-0
078
63TU
C1-0
062
82TU
C1-0
078
7598
TUC1
-009
9
75TU
C1-0
072
96TU
C1-0
099
8088
.9TU
C1-0
090
90TU
C1-0
090
100
114.
3TU
C1-0
116
118
TUC1
-011
6
110
TUC1
-011
0
122
TUC1
-012
5
125
139.
7TU
C1-0
140
125
TUC1
-012
5
150
TUC1
-015
0
140
140
TUC1
-014
0
150
165.
1TU
C1-0
167
170
TUC1
-016
7
160
TUC1
-015
7
177
TUC1
-017
8
168
TUC1
-016
7
174
TUC1
-017
8
180
TUC1
-018
4
188
TUC1
-019
3
196
TUC1
-020
0
175
193.
7TU
C1-0
193
205
TUC1
-020
6
200
219.
1TU
C1-0
223
222
TUC1
-022
3
200
TUC1
-020
0
232
TUC1
-023
3
222
TUC1
-022
3
229
TUC1
-023
3
239
TUC1
-024
1
250
TUC1
-025
2
262
TUC1
-026
3
225
244
TUC1
-024
1
259
TUC1
-026
3
250
273
TUC1
-027
6
274
TUC1
-027
6
250
TUC1
-025
2
286
TUC1
-028
7
274
TUC1
-027
6
284
TUC1
-028
7
295
TUC1
-029
9
304
TUC1
-030
9
318
TUC1
-031
5
258
TUC1
-026
3
258
TUC1
-026
3
260
TUC1
-026
3
262
TUC1
-026
3
300
324
TUC1
-032
5
326
TUC1
-032
5
315
TUC1
-031
5
345
TUC1
-034
7
328
TUC1
-033
2
340
TUC1
-034
7
353
TUC1
-035
8
365
TUC2
-036
5
378
TUC2
-037
8
309
TUC1
-030
9
309
TUC1
-030
9
311
TUC1
-031
5
314
TUC1
-031
5
327
TUC1
-033
2
350
356
TUC1
-035
8
378
TUC2
-037
8
355
TUC1
-035
8
399
TUC2
-039
9
378
TUC2
-037
8
382
TUC2
-038
2
396
TUC2
-039
6
412
TUC2
-041
2
426
TUC2
-042
6
440
TUC2
-044
0
359
TUC1
-035
8
360
TUC1
-035
8
363
TUC1
-035
8
365
TUC2
-036
5
379
TUC2
-037
9
NB
STEEL
DI
PVC / HDPE
FIBR
E CE
MEN
T PI
PES
GRP
VECT
US
FLOWTITE
Copyright © 2015 by Thomas Pipe Products
www.thomaspipeproducts.com D5
Ultra Clamp™ - DN40 to DN1200mm
Specifications
Material Specification
Rubber SealSBR+NR: Styrene-Butadiene & Natural Rubber blendOther rubber compounds such as Nitrile (NBR) and Viton are available on request
Armour PlateStainless Steel GR304 or GR316 hot vulcanized into the rubber seal at the time of moulding
Clamp ShellStainless Steel GR304 or GR316
Studs & NutsStainless Steel GR304
Stud CoatingMolybdinum Disulphide - Teflon Dry Film Lubricant
Bolting MechanismStainless Steel GR304
Nut CapPolypropylene Plastic
PIPE DIAMETER TO REPAIR:Example shown = 150mmAny size is available up to DN1200
CLAMP BAND WIDTH:15 - 150mm20 - 200mm30 - 300mm40 - 400mm60 - 600mm
THOMAS PRODUCT GROUP:TUC - Thomas Ultra Clamp
TUC - 0150 - 20
NUMBER OF BOLTING SETS:1 - 1 Clamp band & bolting set2 - 2 Clamp bands & bolting sets
1 2 3 4
1
2
4
3
1
Copyright © 2015 by Thomas Pipe Products
www.thomaspipeproducts.com D6
Ultra Clamp™ - DN40 to DN350mm
Specifications & Dimensions
PRODUCT TEST WORKING CLAMP PRODUCT
CODE PRESSURE PRESSURE WIDTH WEIGHT
MIN MAX (Bar) (Bar) (mm) (kg)
TUC1-0049-15 45 55 24 16.0 150 1.2
TUC1-0062-15 59 67 24 16.0 150 1.2
TUC1-0072-15 69 76 24 16.0 150 1.3
TUC1-0078-15 75 83 24 16.0 150 1.3
TUC1-0090-15 87 93 24 16.0 150 1.4
TUC1-0099-20 95 104 24 16.0 200 2.0
TUC1-0110-20 104 113 24 16.0 200 2.1
TUC1-0116-20 113 120 24 16.0 200 2.2
TUC1-0125-20 121 130 24 16.0 200 2.3
TUC1-0130-20 126 136 24 16.0 200 2.4
TUC1-0140-20 136 142 24 16.0 200 2.5
TUC1-0150-20 145 155 24 16.0 200 2.6
TUC1-0157-20 150 161 24 16.0 200 2.6
TUC1-0157-30 150 161 24 16.0 300 4.5
TUC1-0167-20 165 176 24 16.0 200 2.7
TUC1-0167-30 165 176 24 16.0 300 4.6
TUC1-0178-20 174 183 20 13.3 200 2.7
TUC1-0178-30 174 183 20 13.3 300 4.7
TUC1-0184-20 179 189 20 13.3 200 2.8
TUC1-0193-20 188 199 20 13.3 200 2.9
TUC1-0200-20 195 205 18 12.0 200 2.9
TUC1-0200-30 195 205 18 12.0 300 5.4
TUC1-0206-20 202 212 18 12.0 200 3.0
TUC1-0223-20 218 228 18 12.0 200 3.2
TUC1-0223-30 218 228 18 12.0 300 5.6
TUC1-0233-20 229 238 16 10.7 200 3.3
TUC1-0233-30 229 238 16 10.7 300 5.6
TUC1-0241-20 236 245 16 10.7 200 3.4
TUC1-0241-30 236 245 16 10.7 300 5.7
TUC1-0252-30 248 257 16 10.7 300 5.8
TUC1-0263-30 258 268 14 9.3 300 5.9
TUC1-0276-30 271 281 14 9.3 300 6.0
TUC1-0287-30 281 291 12 8.0 300 6.1
TUC1-0299-30 294 304 10 6.7 300 6.4
TUC1-0309-30 304 314 10 6.7 300 6.6
TUC1-0315-30 310 320 10 6.7 300 6.7
TUC1-0325-30 320 330 10 6.7 300 6.9
TUC1-0325-40 320 330 10 6.7 400 9.2
TUC1-0332-40 327 337 10 6.7 400 9.4
TUC1-0347-40 342 352 10 6.7 400 9.8
TUC1-0358-40 353 363 10 6.7 400 10.1
O.D.
PIPE
Standard Stock SizesThe above are standard stock sizes, special sizes, widths and larger sizes are available on request
Copyright © 2015 by Thomas Pipe Products
www.thomaspipeproducts.com D7
Ultra Snap Clamp - DN15 to DN50mm
Specifications & Dimensions
Material Specification
Clamp ShellStainless Steel Gr304 or GR316
Bolts & NutsMild Steel Grade 4.8
Bolt & Nut CoatingHot Dip Galvanized
LugsDuctile Iron to SANS936 Grade SG42 or BS EN 1563
Lug CoatingHot Dip Galvanized
NOM. BORE
(mm / inch)
PIPE O.D.
RANGE
(mm)
PIPE
MATERIAL
ORDER
CODE
15mm / ½" 20 - 22PVC (20mm)
75 3 TUH-0021-75
20mm / ¾ 26 - 28PVC (25mm)
75 3 TUH-0027-75
25mm / 1" 32 - 34PVC (32mm)
75 3 TUH-0034-75
32mm / 1¼" 40 - 43PVC (40mm)
75 3 TUH-0042-75
40mm / 1½" 47 - 50PVC (50mm)
75 3 TUH-0048-75
50mm / 2" 59 - 63PVC (63mm)
75 3 TUH-0060-75
BAND
WIDTH
(mm / inch)
ApplicationT Ultra Snap Clamps are used for repairing pin-homas hole breaks in small diameter pipes, they provide a quick, easy and cost-effective solution for this type of break.
SNAP CLAMP
Copyright © 2015 by Thomas Pipe Products
Rubber SealSBR+NR: Styrene-Butadiene & Natural Rubber blendOther rubber compounds such as Nitrile (NBR) and Viton are available on request.