flange fit flange repair clamp - gekavegekave.nl/uploads_fr/product_53_romacon_petro_low.pdf ·...

PIPELINE REPAIR PRODUCTS FOR HIGH PRESSURE PIPES IN THE OIL- GAS- AND PETROCHEMICAL INDUSTRY

Flange FitFlange Repair Clamp

Offices and factory:Kerkdijk-Zuid 11a5492 HW Sint OedenrodeThe Netherlands

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Needle Clamp

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Pipe TightPipe Coupling

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Pipe MateHalf Pipe Repair Sleeve

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Stainless SteelRepair ClampRS-H

Following types of damage can be repaired:

The clamps can be used to repair the following pipe types: - Ductile Iron (DI) - PE coated steel - Cast Iron (CI) - PVC* - Steel (St.) - GRP* - Asbestos Cement (AC) - PE*

* If pipe repair clamps are to be used on plastic pipes, please always contact Romacon or a Romacon distributor for more information regarding the application and restrictions on these pipe types.

Romacon repair clamps should be used under following conditions: - The width of the clamp should be at least equal to the pipe OD. - The width of the clamp should be 150 mm greater than the length

of any crack on pipes with an outside diameter up to 350 mm. On larger pipes this should be at least 200 mm.

- For PVC pipes, the width of the clamps should be 50 % longer and bolt torque should be reduced by 50 %. We prefer that you consult your Romacon distributor.

- The maximum allowable distance between two pipe ends should not exceed 10 mm.

- The maximum allowable deflection is 2 degrees. - The maximum allowable offset should not exceed 3 mm.

Pipe Longitudinal connection

Broken Damage due pipes

Misaligned cracks

Pin to hot taps

Pipes

Holes



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The vulcanized bridgeplate guarantees a leakproof sealing

Our rubber gaskets are certified to European standards, such as ACS (France) and WRAS (UK).Please contact us for a detailed list of current certifications.

EPDM - potable water - waste water

max 55 degr. C.

EPDM HT

NBR

- potable water - waste water

- natural gas - potable water - waste water

max 150 degr. C.

max 70 degr. C.

Viton - several chemicals pls contact Romacon

pls. contact Romacon




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Split Barrel


Pipe FitSplit Repair Sleeve

Split sleeves are widely used for making repairs to a variety of high or low pressure and high or low temperature pipelines, containing oil, water, gas, steam and chemical fluids.

The clamp halves are joined by bolts to form a high integrity pressure vessel around the damaged or leaking pipe. Sealing is provided by elastomer seals of the highest quality selected for compatibility with the pipeline fluid and operating temperature.

The Split sleeves may also be welded after installation to provide a permanent repair. It may be completely seal-welded with the pipe line in operation.


The foremost design considerations for the split sleeves are as the following:

SafetyThe clamps are fully compensatory pressure vessels, hydrostatically tested to 1.5 times the rated working pressure. They are equipped with a 1” NPT vent port.

Design Criteria and Industry StandardsAll split sleeves are tested in accordance with the API Specification 6H, “Specification for End Closures, Connectors, and Swivels”, ASME BOILER AND PRESSURE VESSEL CODE, Section VIII; and with ANSI standards B-31.3, B31.4, & B31.8, where applicable.

Ease of Installation and MaintenanceAll split sleeves are designed to be installed with the most common tools available and are readily field repairable, including full seal replacement.

EconomySplit Sleeve Repair Clamps are designed utilizing the latest technol- ogy, allowing optimization of design techniques and materials, resulting in lower weight, reduced bending tendencies, and a more economical product.

ANSI pressure classes 400, 600 and 900

Design based on : ASME Sec. VIII, API 6H , ANSI B31.4, B31.8 and Split Sleeve Software 3S)

Design control and stress analysis with Finite Element Package

Body materials: A216 WCB, A216 WCC, A352 LCC, A516 Gr.70 (Suitable for normally corrosive services)

The highest quality elastomer seal precisely compatible with the line fluid and ambient temperature. (NBR is standard; other types are available on request.)

Stud material: A193 Gr.B7Nut material: A 194 Gr.2HCoating: Yellow Epoxy Polyamide

Easily replaceable gasket without any special tools.

Each sleeve is equipped with one NPT vent port.

Split Sleeves are tested to 1.5 times the working pressure at our factory before shipment according to API6H.

This type of split sleeve is designed to be used in hydrogen sulfide (H2S) bearing hydrocarbon service

Onshore Split Sleeves Specifications

Design Features and Methods

Specifications of Split Sleeves compatible with sour environment

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Design Tools : ASME Sec. VIII /API 6H / API 5L / IPS ETP100/

NACE MR0175/ Split sleeve software (3S)

Design control and stress analysis with FEM.

ANSI pressure classes 400, 600, 900 with different partial pressure and ppm of H2S

Split Sleeves are tested to 1.5 times the working pressure

The Highest Quality elastomer precisely compatible with sour system, operating temperature and pressure (HNBR and VITON gaskets are suitable, other gaskets also available depending on customer interest)

HNBR temperature Range is from -40 ̊F to +300 ̊F

VITON temperature Range is from -40 ̊F to +400 ̊F

Protection sheets are used to prevent displacement of gaskets

inge and rod assembly and lifting lugs will be provided on request

Split sleeve may be fully welded to the pipe for permanent repair

Easily replaceable gasket without special tools

ANSI pressure classes 400, 600 and 900

Design based on : ASME Sec. VIII, API 6H , ANSI B31.4, B31.8 and Split Sleeve Software(3S)

Design control and stress analysis with Finite Element Package

Body materials: A216 WCB, A216 WCC, A352 LCC, A516 Gr.70 (Suitable for normally corrosiveservices) and A217 CA15 (Compatible with sour services of different partial pressure and ppm of H2S)

For sour services, the body material must meet NACE MR0175

The highest quality elastomer seal precisely compatible with the line fluid and ambient temperature. (NBR is standard, Viton is ideal for sour services; (other types are available on request)

The following options are available

All clamps are fully prepared for welding after installation (welding procedure suggestionsavailable on request).

Clamps with Longer Lengths available on request.

Clamps can be removed and re-used when not welded if packings are replaced.(Spare packingsavailable on request)

Heat insulators (parallel to seal) protect the seals from heat due to welding of sleeves to pipe .

Double Row Sealing (DRS) design is also available. This special design is more suitable for whereprobable leakage is much costly or dangerous; such as gaseous services & offshore applications.

Besides the certificates of hydrostatic test, written NDT test reports and material certifications are available upon request.

Double Row Sealing (DRS) design is also available. This special design is more suitable for where probableleakage is much costly or dangerous; such as gaseous services & offshore applications.

Sacrificial anodes are installed on the sleeves for long term cathodic protection.Stud material: A193 Gr.B7; and Gr. B7M (for highly corrosive surrounding)

Nut material: A 194 Gr.2H; and Gr. 2HM (for highly corrosive surrounding)

Split sleeves are equipped with hinges for easy diver installation.

Coating: White Marine Epoxy (for low corrosive surrounding) and Coal tar epoxy plus a white top coat (for sour surroundings)

Easily replaceable gasket without special tools.

Each sleeve is equipped with one NPT vent port.

Split Sleeves are tested to 1.5 times the working pressure at factory before shipment according to API6H.

Features and Advantages:

Offshore Split Sleeves specifications

Options

Certification and Testing



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Pipe FitSplit Repair SleeveOff-Shore DRS

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