1995 metal matrix composites [eb]
TRANSCRIPT
Metal Matrix Composites
Edited by
J.N. FridlyanderRussian Academy of Sciences, Moscow, Russia
? CHAPMAN & HALLLondon . Glasgow. Weinheim New York Tokyo. Melbourne. Madras
Soviet Advanced Composites Technology Series
Series editors: J. N. Fridlyander, Russian Academy of Sciences,Moscow, RussiaI. H. Marshall, University of Paisley, Paisley, UK
This series forms a unique record of research, development andapplication of composite materials and components in the formerSoviet Union. The material presented in -each volume, much of itpreviously unpublished and classified until recently, gives the readera detailed insight into the theory and methodology employed and theresults achieved by the Soviet Union’s top scientists and engineers inrelation to this versatile class of materials.
Titles in the series
1. Composite Manufacturing TechnologyEditors: A. G. Bratukhin and V. S. Bogolyubov
2. Ceramic- and Carbon-matrix CompositesEditor: V. I. Trefilov
3. Metal Matrix CompositesEditor: J. N. Fridlyander
4. Polymer Matrix CompositesEditor: R. E. Shalin
5. Fibre Science and TechnologyEditor: V. I. Kostikov
6. Composite Materials in Aerospace DesignEditors: G. I. Zagainov and G. E. Lozino-Lozinski
Published by Chapman & Hall, 2-6 Boundary Row, London SE1 SHN, UK
Chapman & Hall. 2-6 Boundary Row, London SE1 8HN. UK
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First edition 1995
0 1995 Chapman&Hall
Typeset in Palatino 10/12pt by The Universities Press (Belfast) Ltd.Printed in Great Britain by me University Press, Cambridge
I S B N 0 412 58260 0
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A catalogue record for this book is available from the British Library
Library of Congress Catalog Card Number 94-069667
00) Printed on permanent acid-free text paper, manufactured inaccordance with ANSIlNISO 239.48-1992 (Permanence of Paper).
-.
Contents
Contributors ix
Preface xi
1 Physio-chemical fundamentals of metal matrix compositesA.A. Zabolotsky
1
1.1 Formation of metal matrix composite structure andproperties during the production process 3
1.2 Principles of metal matrix composite development andoptimization 34
1.3 Conclusions 46References 47
2 Basic components used in the production of metal compositesS.E. Salibekov2.1 Fibrous reinforcing agents2.2 Dispersed strengtheners2.3 Matrix alloys
References
51
5 1555960
3 Metal matrix composite fabrication methodsV.M. Tchubarov, A.A. Zabolotsky and G.A. Krivov3.1 Solid-phase fabrication methods W.M. Tchubarov)3.2 Liquid-phase fabrication methods (A.A. Zabolotsky)3.3 Moulding of structural components from metal
composite materials (G.A. Krivov)NotationReferences
61
6 175
129190193
4 Composites of the aiuminium-boron system 196S.E. Salibekov4.1 General 1964.2 Boron-aluminium production procedure 196
vi Con tents
4.3 Strength under static load4.4 Strength at elevated temperature4.5 Impact strength4.6 Strength under cyclic load4.7 Employment of boron-aluminium
References
5 Composites of the magnesium-boron systemV.F. Strogunovu5.1 Obtaining magnesium-boron composite materials by
solid-phase combination5.2 Obtaining magnesium-boron composite materials by
liquid-phase combination5.3 Corrosion resistance of magnesium-boron composite
materialsNotationReferences
6 Composite materials of the aluminium-carbon systemV.I. Kostikov, V.C. Kilin and A.A. Zabolotsky6.1 Composite materials based on an aluminium matrix
reinforced with carbon fibers (V.I. Kostikov and V.C. Kilin)6.2 Aluminium-carbon system composites (A.A. Zabolotsky)
NotationReferences
7 Composites of the aluminium-steel systemj.N. Fridlyander and AS. Bubenshchikov7.1 Selection of fibres7.2 Selection of matrix7.3 Manufacturing techniques7.4 Kinetics of formation and growth of intermetallic
compounds on phase boundaries7.5 Properties7.6 Manufacturing of CAS-type material7.7 Properties of structural elements7.8 Thermal effects on interaction7.9 Summary
Notation
2002 0 12022042082 1 1
212
213
228
239243243
245
245342387389
3%
396398399
4 0 1426427432434437438
References 438
Contents
8 Composite materials of ahuninium-silicon carbide systemAN. Gribkov8.1 General8.2 Analysis of composition and morphology of reinforcing
fillers and admixture phases8.3 Chemical properties of reinforcing fillers8.4 Purification of reinforcing fillers of admixture phases8.5 Obtaining composite materials by infiltration under
pressure8.6 Obtaining materials by methods of powder metallurgy8.7 Prospective uses of Al-Sic composite materials
References
9 Laminated fibrous metal-polymer compositesG.P. Mashinskaya, G.F. Zhelezina and O.G. Senatorova9.1 Introduction9.2 Components of laminated fibrous metal-polymer
composites9.3 Properties and specific features of laminated-fibrous
metal-polymer composites under static loading9.4 Specific features of fatigue fracture of laminated fibrous
metal-polymer composites9.5 Damping properties of laminated fibrous metal-polymer
composites9.6 Production of parts and structures from laminated fibrous
metal-polymer composites9.7 Resistance of aluminium-organic plastic composites to
environmental and corrosive effects9.8 Conclusions
NotationReferences
10 Mechanical testing of composite materialsS.1. Kishkina1 0 . 1 Tension testing10.2 Compression testing10.3 Shear testing10.4 Crack-resistance testing10.5 Fatigue testing
Notation
vii
440
440
4 4 1445448
455472481485
487
487
493
515
534
5 4 1
546
560565567568
571
575584587588594599
. . .Vlll Con tents
11 Theoretical and experimental research into the strength anddeformation of fibrous metal composite materialsS.P. Polovnikov and A.P. Marushin11.1 Materials investigated11.2 Stretching in the reinforcement direction11.3 Compression in the reinforcement direction11.4 Compression perpendicular to the reinforcement11.5 Three-point bending11.6 Cyclic tension in the reinforcement direction11.7 Deformation and destruction of orthogonally reinforced
metal composite materials under tensile stressNotationReferences
12 Structural micromechanics of elasto-plastic deformation ofcompositesV.V. Rybin and A.A. Zisman12.1 Induced defects on interfaces12.2 Stress fields of reinforcing fibres12.3 Disinclination formation on edges of faceted reinforcing
particles or fibres12.4 Residual stresses elastically heterogeneous plastically
deformed materials12.5 Resistance to deformation12.6 Specific energy of internal stresses as damaging factor12.7 Structural levels
References
601
6026036 1 1617619624
633642642
6 4 5
647648
650
6 5 1652654655657
Index 659
Contributors
A.S. BubenshchikovJ.N. FridlyanderA.N. GribkovV.C. KilinS.I. KishkinaV.I. KostikovG.A. KrivovA.P. MarushinG.P. MashinskayaS.P. PolovnikovV.V. RybinS.E. SalibekovO.G. SenatorovaV.F. StroganovaV.M. TchubarovA.A. ZabolotskyG.F. ZhelezinaA.A. Zisman
Preface
‘The problem of developing metal matrix (MCM) and metal-polymer(MKM) composite materials is one of the most important in present-day materials technology, for its solution is pivotal to the developmentof a number of leading technologies. The development of new fibrousand lamellar composite materials with improved physico-chemical,electrical, thermal and other properties is a springboard for qualitativescientific and technological advances not only in aerospace andshipbuilding technologies, but also in mechanical, power, electronic,electrical, radio engineering, transport, construction and otherindustries.
The volume reviews the results of research programmes ac-complished in recent years by Soviet scientists in the development ofcomposite materials based on aluminium and magnesium matrices,polymatrix composites (composite materials) with metal andpolymeric matrices reinforced with boron and carbon fibres, steelwire, fibre glass and other fillers.
The volume also reviews present-day physico-chemical fundamen-tals and basic principles for developing and optimizing metal matrixcomposites, and describes the most expedient and efficient methods ofMCM and MPCM manufacturing. Special attention is devoted to theissue of manufacturing MCM structural members, and their machin-ing and plastic working, as well as to coupling techniques.
Alongside information about such widely known and relativelywell-studied MCM as aluminium-boron, this volume describes Sovietresearch findings on such materials as aluminium-carbon andaluminium-steel.