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Copyright: Only integral reproduction of this report is permitted without written permission from DNV GL. Electronic copies as PDF or scan of this report may be available and have the status “for information only”. The sealed and bound version of the report is the only valid version. Version: 1 1412-18 Object Railway application Type RER670 Serial No. T1738221 T1738220 Operating range -25 to 70 °C EMC emission class A Mechanical class 1 Client ABB AB, Nätverksgatan 3, Västerås, Sweden Manufacturer ABB AB, Nätverksgatan 3, Västerås, Sweden *) Tested by DNV GL Netherlands B.V., Arnhem, the Netherlands Date of tests November 2017 to 4 August 2018 Test specification The tests have been carried out in accordance with IEC 60255-1:2009, EN 50121-5:2017 and FCC CFR 47, part 15B. Summary and conclusion The object has complied with the relevant requirements of the standards listed. This report applies only to the object tested. The responsibility for conformity of any object having the same type references as that tested rests with the Manufacturer. *) as declared by the manufacturer This report consists of 64 pages in total. DNV GL Netherlands B.V. J.P. Fonteijne Executive Vice President KEMA Laboratories Arnhem, 6 November 2018

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Page 1: 1412-18 - ABB

Copyright: Only integral reproduction of this report is permitted without written permission from DNV GL. Electronic copies as PDF or scan of this report may be available and have the status “for information only”. The sealed and bound version of the report is the only valid version.

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1412-18 Object Railway application Type RER670 Serial No. T1738221

T1738220 Operating range -25 to 70 °C EMC emission class A

Mechanical class 1

Client ABB AB,

Nätverksgatan 3, Västerås, Sweden

Manufacturer ABB AB, Nätverksgatan 3, Västerås, Sweden*)

Tested by DNV GL Netherlands B.V., Arnhem, the Netherlands

Date of tests November 2017 to 4 August 2018

Test specification The tests have been carried out in accordance with IEC 60255-1:2009, EN 50121-5:2017 and FCC CFR 47, part 15B.

Summary and conclusion

The object has complied with the relevant requirements of the standards listed.

This report applies only to the object tested. The responsibility for

conformity of any object having the same type references as that tested rests with the Manufacturer. *) as declared by the manufacturer This report consists of 64 pages in total.

DNV GL Netherlands B.V.

J.P. Fonteijne Executive Vice President KEMA Laboratories

Arnhem, 6 November 2018

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INFORMATION SHEET 1 KEMA Type Test Certificate A KEMA Type Test Certificate contains a record of a series of (type) tests carried out in accordance with a recognized standard. The object tested has fulfilled the requirements of this standard and the relevant ratings assigned by the manufacturer are endorsed by DNV GL. In addition, the object’s technical drawings have been verified and the condition of the object after the tests is assessed and

recorded. The Certificate contains the essential drawings and a description of the object tested. A KEMA Type Test Certificate signifies that the object meets all the requirements of the named subclauses of the standard. It can be identified by gold-embossed lettering on the cover and a gold seal on its front sheet. The Certificate is applicable to the object tested only. DNV GL is responsible for the validity and the contents of the Certificate. The responsibility for conformity of any object having the same type

references as the one tested rests with the manufacturer.

Detailed rules on types of certification are given in DNV GL’s Certification procedure applicable to KEMA Laboratories. 2 KEMA Report of Performance A KEMA Report of Performance is issued when an object has successfully completed and passed a subset (but not all) of test programmes in accordance with a recognized standard. In addition, the

object’s technical drawings have been verified and the condition of the object after the tests is assessed and recorded. The report is applicable to the object tested only. A KEMA Report of Performance signifies that the object meets the requirements of the named subclauses of the standard. It can be identified by silver-embossed lettering on the cover and a silver seal on its front sheet. The sentence on the front sheet of a KEMA Report of Performance will state that the tests have been carried out in accordance with …… The object has complied with the relevant requirements.

3 KEMA Test Report A KEMA Test Report is issued in all other cases. Reasons for issuing a KEMA Test Report could be:

• Tests were performed according to the client’s instructions. • Tests were performed only partially according to the standard. • No technical drawings were submitted for verification and/or no assessment of the condition of

the object after the tests was performed. • The object failed one or more of the performed tests. The KEMA Test Report can be identified by the grey-embossed lettering on the cover and grey seal on its front sheet. In case the number of tests, the test procedure and the test parameters are based on a recognized standard and related to the ratings assigned by the manufacturer, the following sentence will appear on the front sheet. The tests have been carried out in accordance with the client's instructions. Test

procedure and test parameters were based on ..... If the object does not pass the tests such behaviour will be mentioned on the front sheet. Verification of the drawings (if submitted) and assessment of the condition after the tests is only done on client's request. When the tests, test procedure and/or test parameters are not in accordance with a recognized standard, the front sheet will state the tests have been carried out in accordance with client’s

instructions.

4 Official and uncontrolled test documents The official test documents of DNV GL are issued in bound form. Uncontrolled copies may be provided as a digital file for convenience of reproduction by the client. The copyright has to be respected at all times.

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TABLE OF CONTENTS

1 Summary ................................................................................................................... 5

2 Identification of the object tested .................................................................................. 6

2.1 Ratings/characteristics of the object tested 6

2.2 Description of the objects tested 7

2.3 List of drawings 9

2.4 Photograph of test object 10

3 General information ................................................................................................... 11

3.1 The tests were witnessed by 11

3.2 The tests were carried out by 11

3.3 Reference to other reports 11

3.4 Subcontracting 11

3.5 Purpose of the tests 11

3.6 Measurement uncertainty 11

3.7 Instruments used 12

4 Test arrangement ...................................................................................................... 13

5 Risk assessment ....................................................................................................... 14

6 Product safety .......................................................................................................... 15

6.1 Inspection 15

6.1.1 Pre-inspection 15

6.1.2 Visual and functional inspection 15

6.2 Thermal withstand current transformer 16

6.3 Thermal withstand voltage transformer 18

6.4 Marking and documentation 20

7 Energizing quantities ................................................................................................. 21

7.1 Burden for current measuring input 21

7.2 Burden for voltage measuring input 23

7.3 Burden PSU 24

7.4 Burden BIM 25

7.5 Inrush current PSU 26

8 Contact Performance ................................................................................................. 27

8.1 Inspection 27

8.1.1 Pre-inspection 27

8.1.2 Visual and functional inspection 27

8.2 Mechanical endurance 28

8.3 Continuous contact current 29

8.4 Short duration contact current 30

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8.5 Limiting making capacity 31

8.6 Limiting breaking capacity 32

9 Electromagnetic compatibility ..................................................................................... 33

9.1 Inspection 33

9.1.1 Pre-inspection 33

9.1.2 Visual and functional inspection 33

9.2 Radiated emission 34

9.3 Conducted emission 38

9.4 Electrostatic discharge 43

9.5 Radiated interference 46

9.6 Electrical fast transient 48

9.7 Slow damped oscillatory wave, 1 MHz 51

9.8 Surge 54

9.10 Conducted disturbance induced by radio-frequency fields 57

9.11 Power frequency magnetic field 60

10 Measurement uncertainty ........................................................................................... 62

11 List of instruments used ............................................................................................. 63

11.1 EMC equipment 63

11.2 Measurement equipment 64

11.3 Test set 64

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1 SUMMARY

By order of the client type tests according to IEC 60255-1 and EN 50121-5 have been performed on

the test object.

Test / Measurement Test result

Product safety Passed

Functional requirements (Contact performance) Passed

Electromagnetic compatibility (EMC) Passed

Burden tests Passed

The test object also meets the emission requirements of FCC CFR 47, part 15, subpart B, unintentional

radiators, digital device, Class A emission limits.

The results of the tests give rise to the following remark:

Chapter 9.8 Surge test:

To prevent the activation of binary inputs the debounce filter time of the input should be set to 5 ms

or higher. With this debounce filtering time setting the test is passed.

The test object RER670 belongs to the Relion 670 and 650 series, version 2.2. The tests performed on

RER670 are part of a type test programme to certify the Relion 670 and 650 series, version 2.2.

The type test programmes have also been performed on other types of Relion 670 and 650 series,

version 2.2. The results of these tests are described in the following reports:

Report number Relion version 2.2 device

1418-18 Overview and risk assessment

1417-18 REC670

1414-18 RED670

1410-18 REL670

1416-18 REQ650

1412-18 RER670

1408-18 RES670

1415-18 RET670

1446-18 Tests of protection functions

The test results obtained during the tests were compared with the relevant standards and with the

manufacturers specifications, given in the following documents:

Document Document number Revision

Technical manual, Railway application RER670 version 2.2 IEC 1MRK506376-UEN E

Installation manual, 670 series version 2.2 IEC 1MRK514026-UEN E

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2 IDENTIFICATION OF THE OBJECT TESTED

2.1 Ratings/characteristics of the object tested

Rated voltage, UR 110-220 Vac

Rated current IR 1 & 5 A

Rated frequency 16,7/50/60 Hz

Rated auxiliary voltage 24-60 Vdc

Binary input voltage 48-60 Vdc

Output contact continuous current BOM 8 A

Output contact continuous current SOM 5 A

Maximum operating temperature 70 °C

Minimum operating temperature -25 °C

Maximum storage temperature 85 °C

Minimum storage temperature -40 °C

Classification

IP-class front side (with sealing strip) IP 54

IP-class front side (without sealing strip) IP 40

IP-class sides IP 40

IP-class rear side (compression terminal) IP 20

IP-class ring lug terminal IP 10

Mechanical class 1

EMC emission class A

EMC immunity zone A

Overvoltage category II & III

Pollution degree 2

ANSI code of protection functions tested

Distance protection 21

Thermal protection 26

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2.2 Description of the objects tested

Manufacturer ABB AB,

Nätverksgatan 3, Västerås, Sweden

Type RER670

Object Railway application

Settings Unless otherwise specified, the default settings of the

manufacturer were used.

Product version 2.2

IED serial number T1738221, firmware version 2.2.1.10, IED 7B

Slot Module Serial No. MRK number Software

P1 PSM 889171-0077-3917

1MRK002239-ABr03

-

P3 BIM 875680-0015-3717

1MRK000508-ADr09

5.0.2

P4 BOM 882495-0170-3717

1MRK000614-ABr09

5.0.2

P5 IOM 912179-0004-4317

1MRK000173-ADr09

5.0.2

P6 MIM P41519 or

00JNAU

1MRK000284-

ABr10 2.0.9

P7 SOM F6340891 1MRK002614-

Bar01 1.0.2

P30 NUM 83737100162917 1MRK002246-

Ear02

1.0.2

P30:1 SFP100FX 1 AX17320015381 1MEK005500-

Aar00 -

P30:6 OEM 31611400522217 1MRK002266-Ear01

1.1.1

P31 ADM 0000Q380TQ 1MRK002133-ACr07

1.3.2

P31:2 GTM Q3659T 1MRK002282-ABr05

1.0.2

P40 TRM 7I + 5U 0000Q28SSL 1MRK002247-

AVr04 -

pHMI LHMI 0002706366 1MRK000028-

BAr01 4.00.018

pCBM CBM Q37ZYL 1MRK001434-

Har03

-

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IED serial number T1738220, firmware version 2.2.1.10, IED 7A

Slot Module Serial No. MRK number Software

P1 PSM 889171-0076-3917

1MRK002239-ABr03

-

P3 BIM 875680-0061-

3717

1MRK000508-

ADr09 5.0.2

P4 BOM 882552-0131-

3717

1MRK000614-

ABr09 5.0.2

P5 IOM 912179-0002-

4317

1MRK000173-ADr-

09 5.0.2

P6 MIM P4151C / 00JNAS 1MRK000284-

ABr10 2.0.9

P7 SOM SN6340892 1MRK002614-Bar01

1.0.2

P30 NUM 83737100892917 1MRK002246-Ear02

1.0.2

P30:1 SFP 100FX1 AX17320015382 1MRK005500-Aar00

-

P30:6 OEM 31611400152217 1MRK002266-Ear01

1.1.1

P31 ADM 0000Q30UK8 1MRK002133-

ACr07 1.3.2

P31:2 GTM Q3657W 1MRK002282-

ABr05 1.0.2

P40 TRM 7I +5U 0000Q28SSC 1MRK002247-

AVr04 -

pHMI LHMI 0002706365 1MRK000028-

Bar01

4.00.018

pCBM CBM Q37ZXA 1MRK001434-HAr03

-

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2.3 List of drawings

The client has submitted files containing drawings and documents of the IEDs and their modules.

These files are kept in the KEMA Laboratories project file.

KEMA Laboratories has made use of these drawings / documents during the execution of the tests.

KEMA Laboratories has not verified in detail that these drawings and documents represent the object

tested.

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2.4 Photograph of test object

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3 GENERAL INFORMATION

3.1 The tests were witnessed by

The tests were carried out without a representative of the client present.

3.2 The tests were carried out by

Name Company

Martijn Dallinga

Herman Koerts

Mihai Bivolaru

DNV GL Netherlands B.V.,

Arnhem, the Netherlands

3.3 Reference to other reports

Report no. Tests described

10021419-OPE/INC 162464 Communication requirements in accordance with IEC 61850 Edition 2 Parts 6, 7-1, 7-2, 7-3, 7-4 and 8-1

10021419-OPE/INC 16-2490 Communication requirements in accordance with IEC 60870-5-103

1029-16 Type test certificate 670 v2.0

3.4 Subcontracting

The following tests were subcontracted to DEKRA Certification B.V., Arnhem, the Netherlands:

• measurement of radiated emission in accordance with IEC 60255-26, EN 50121-5, FCC part

15B and CISPR22.

• measurement of conducted emission in accordance with IEC 60255-26, EN 50121-5 and

CISPR22.

• radiated, radio-frequency and electromagnetic field immunity test in accordance with

IEC 60255-26 and IEC 61000-4-3.

• contact performance in accordance with IEC 61810-1.

3.5 Purpose of the tests

Purpose of the tests was to verify whether the material complies with the specified requirements.

3.6 Measurement uncertainty

A table with measurement uncertainties is enclosed in this report. Unless otherwise stated, the

measurement uncertainties of the results presented in this report are as indicated in that table.

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3.7 Instruments used

A detailed list with instruments used is enclosed in this report.

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4 TEST ARRANGEMENT

A general test set-up is made by connecting the protective relay to a relay test set. The protective

relay is powered with rated auxiliary voltage. Currents and/or voltages are applied to the analogue

input module(s). If required status signals are applied to the binary input module(s). The operation

and resetting is monitored with the binary output modules operated with 24 VDC. The protective relay

is parameterized and monitored by means of the human machine interface and interface on the

display and LED's. Settings of the IED under test and information from the IED is handled by PCM600

software from ABB. Communication between IED and parameterizing and monitoring device is via

Ethernet communication.

Protective relay

Analog

input

Binary

I/O

Current/voltage

amplifier

Relay test set

Analog

output

Binary

I/O

Parameterizing and

monitoring device

Monitoring device

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5 RISK ASSESSMENT

Clause 7.3 in IEC 60255-1 describes that testing a product which is part of a product family shall be

considered sufficient to cover the entire product family provided a documented risk assessment is

carried out to determine which type tests are valid and which tests need to be repeated on the rest of

the product family. The risk assessment is present in the Type test certificate 1418-18.

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6 PRODUCT SAFETY

6.1 Inspection

6.1.1 Pre-inspection

The pre-inspection is performed to verify that the test object is in operating state as described in

IEC 60255-1, Annex A 2.5. The pre-inspection is carried out prior to the test procedure.

The communication with the maintenance computer is verified. Signals are simulated to verify the

functioning and operation with the specified performance specification for the following inputs and

outputs:

• analogue inputs

• digital inputs

• contact outputs

• data communication ports

6.1.2 Visual and functional inspection

After each test a visual and functional inspection is carried out as described in this chapter.

The visual inspection is carried out to verify that there is no visual mechanical damage.

There shall be no:

• burning of any components.

• paint blisters on any components.

• discolouration on components.

• deformation of modules or components.

• interruptions or damage on interconnecting cables, wires and connectors.

Functional inspection is carried out to verify the correct operation of the test object.

The measurements of analogue input data shall not exceed twice the class index for the measurement.

There shall be no:

• alarm indications on display and LED’s.

• error messages reported in the maintenance computer.

• unintentional change of contact outputs.

• unintentional change of digital input status.

Unless otherwise stated the visual and functional inspection was carried out successfully after each

test.

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6.2 Thermal withstand current transformer

Standard and date

Standard IEC 60255-1, subclause 6.4, IEC 60255-27, subclause 10.6.5.3

Test date 19 April 2018

Environmental conditions

Ambient temperature 20 °C

Characteristic test data

Serial number T1738221

Frequency 16,7 Hz

Insulation resistance 100 MΩ

The manufacturer declared that the following values are applicable:

Maximum current for 1

second(IN)

100 xIn

Maximum current

continuous

4 XIn

Rated current 1/5 A

Frequency 16,7 Hz

Terminal Rated current input

A

Test current

A

Duration

Observations

X401:1,2 5 20 6 hours 1, 2

X401: 7,8 1 4 6 hours 1, 2

X401:1,2 5 500 1 s 1, 2

X401: 7,8 1 100 1 s 1, 2

Observations

1. Operating within the stated accuracy.

2. No damage to the test object, correct operation after the test

Requirement

• the equipment shall withstand specified overcurrents without creating a fire or electric shock

risk.

• the visual and functional inspection shall not reveal any defects or malfunctions.

Result

The object passed the test.

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Photograph of test arrangement

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6.3 Thermal withstand voltage transformer

Standard and date

Standard IEC 60255-1, subclause 6.4

Test date 19 April 2018

Environmental conditions

Ambient temperature 20 °C

Characteristic test data

Serial number T1738221

Frequency 16,7 Hz

Rated voltage 110 V

Test frequency 16,7 Hz

Terminal Test voltage

V

Duration

Observations

X401: 15,16 120 6 h 1 and 2

300 10 s 1, 2 and 3

Observations

1. No damage of the test object.

2. Correct operation of the test object after the test.

3. Capable of operation (outside of accuracy range).

Requirement

• The equipment shall withstand specified overvoltages without creating a fire or electric shock

risk.

• the visual and functional inspection shall not reveal any defects or malfunctions.

Result

The object passed the test.

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Photograph of test arrangement

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6.4 Marking and documentation

Standard and date

Standard IEC 60255-1, subclause 6.4

Test date 23 May 2018

Characteristic test data

Serial number T1738221

Documentation 1MRK506376-UEN commissioning manual (version 2.2/ May 2017 Rev. -)

Requirement

• the markings on the test object shall comply with the requirements of IEC 60255-27,

subclause 9.1.

• the documentation of the test object shall comply with the requirements of IEC 60255-27,

subclause 9.2.

Result

The object passed the test.

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7 ENERGIZING QUANTITIES

7.1 Burden for current measuring input

Standard and date

Standard IEC 60255-1, subclause 6.10.2

Test date 19 April 2018

Environmental conditions

Ambient temperature 22 °C

Characteristic test data

Serial number T1738221

Rated input energizing current 1 & 5 A

Number of measurements 5 (issue maximum value)

Frequency 16,7 Hz

Burden Observations

Specified

mVA Measured

mVA

CT input 1 A

(X401 7+8)

< 20 13,2 -

CT input 5 A

(X401 1+2)

< 150 98,3 -

Result

The object passed the test.

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Photograph of test arrangement

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7.2 Burden for voltage measuring input

Standard and date

Standard IEC 60255-1, subclause 6.10.1

Test date 19 April 2018

Environmental conditions

Ambient temperature 22 °C

Characteristic test data

Serial number T1738221

Rated input energizing voltage 100 V

Number of measurements 5 (issue maximum value)

Frequency 16,7 Hz

Burden Observations

Specified

mVA Measured

mVA

VT input 100 V

(X401 15+16)

< 60 35,1 -

Result

The object passed the test.

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7.3 Burden PSU

Test was performed on REL670, report number 1410-18 and RES670, report number 1408-18.

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7.4 Burden BIM

Standard and date

Standard IEC 60255-1, subclause 6.10.5

Test date 27 July 2015

Environmental conditions

Ambient temperature 20 °C

Characteristic test data

Serial number I1511009

Binary input supply See table Vdc

Number of measurements 5 (issue maximum value)

Binary input

(Input voltage)

Burden Observations

Vdc

Specified VA

Measured

VA

Vdc

P3, 1 (110 Vdc) < 0,2 0,11 -

P3, 1 (125 Vdc) < 0,2 0,13 -

P4, 1 (220 Vdc) < 0,5 0,36 -

P4, 1 (250 Vdc) < 0,5 0,43 -

P5, 1 (220 Vdc) < 0,5 0,36 -

P5, 1 (250 Vdc) < 0,5 0,43 -

P7, 1 (220 Vdc) < 0,5 0,36 -

P7, 1 (250 Vdc) < 0,5 0,43 -

P8, 1 (220 Vdc) < 0,5 0,36 -

P8, 1 (250 Vdc) < 0,5 0,43 -

Results have been taken from report 1029-16: tests on 670-series v2.0 in 2015.

Result

The object passed the test.

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7.5 Inrush current PSU

Test was performed on REL670, report number 1410-18 and RES670, report number 1408-18.

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8 CONTACT PERFORMANCE

8.1 Inspection

8.1.1 Pre-inspection

The pre-inspection is performed to verify that the test object is in operational state as described in

IEC 60255-1, Annex A 2.5. The pre-inspection is carried out prior to the test procedure.

The communication with the maintenance computer is verified. Signals are simulated to verify the

functioning and operation with the specified performance specification for the following inputs and

outputs:

• analogue inputs

• digital inputs

• contact outputs

8.1.2 Visual and functional inspection

After each test a visual and functional inspection is carried out as described in this chapter.

The visual inspection is carried out to verify that there is no visual mechanical damage.

There shall be no:

• burning of any components.

• paint blisters on any components.

• discolouration on components.

• deformation of modules or components.

• interruptions or damage on interconnecting cables, wires and connectors.

Functional inspection is carried out to verify the correct operation of the test object.

The measurements of analogue input data shall not exceed twice the class index for the measurement.

There shall be no:

• alarm indications on display and LED’s.

• error messages reported in the maintenance computer.

• unintentional change of contact outputs.

• unintentional change of digital input status.

Unless otherwise stated the visual and functional inspection was carried out successfully after each

test.

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8.2 Mechanical endurance

Standard and date

Standard IEC 60255-1, subclause 6.11

Test date 22 June 2015

Environmental conditions

Ambient temperature 22 °C

Characteristic test data

Serial number I1511009

Contact tested X61 (17+18)

Contact load no-load

Contact voltage Cycle time Mechanical endurance Observations

Required value Test value

Vdc s

12 1 10000 cycles 10348 cycles -

Results have been taken from report 1029-16: tests on 670-series v2.0 in 2015.

Requirement

The visual and functional inspection shall not reveal any defects or malfunctions.

Result

The object passed the test.

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8.3 Continuous contact current

Standard and date

Standard IEC 60255-1, subclause 6.11

Test date 3 and 4 August 2015

Environmental conditions

Ambient temperature 21 °C

Characteristic test data

Serial number I1511009

Contact Duration Continuous contact current Observations

Required value Test value

h A A

BOM p6 X62 (1-2) 2 ≥ 5 8 -

SOM p10 X102 (1-2) 2 ≥ 5 5 -

Results have been taken from report 1029-16: tests on 670-series v2.0 in 2015.

Requirement

The visual and functional inspection shall not reveal any defects or malfunctions.

Result

The object passed the test.

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8.4 Short duration contact current

Standard and date

Standard IEC 60255-1, subclause 6.11

Test date 26 June to 3 July 2015

Environmental conditions

Ambient temperature 21 °C

Characteristic test data

Serial number I1511009

Contacts tested X62 (4+5)

X102 (4+5)

Contact voltage Duration Short duration contact current Observations

(on/off) Required value Test value

Vdc s A A

220 0,2/15 ≥ 30 30 -

Results have been taken from report 1029-16: tests on 670-series v2.0 in 2015.

Requirement

The visual and functional inspection shall not reveal any defects or malfunctions.

Result

The object passed the test.

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8.5 Limiting making capacity

Standard and date

Standard IEC 60255-1, subclause 6.11

Test date 26 June to 3 July 2015

Environmental conditions

Ambient temperature 21 °C

Characteristic test data

Serial number I1511009

Contacts tsted X62 (4+5)

X102 (4+5)

Contact voltage Number of cycles Limiting making capacity (at L/R = 40 ms)

Observations

Required value Test value

Vdc W W

220 1000 ≥ 1000 1000 -

Results have been taken from report 1029-16: tests on 670-series v2.0 in 2015.

Requirement

The visual and functional inspection shall not reveal any defects or malfunctions.

Result

The object passed the test.

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8.6 Limiting breaking capacity

Standard and date

Standard IEC 60255-1, subclause 6.11

Test date 26 June to 3 July 2015

Environmental conditions

Ambient temperature 21 °C

Characteristic test data

Serial number I1511009

T1507017

T1507020

I1511008

Contact voltage Number of cycles Limiting braking capacity

(at L/R = 40 ms) Observations

Required value Test value

Vdc W W

48 1000 ≥ 30 48 -

110 1000 ≥ 30 44 -

125 1000 ≥ 30 37,5 -

250 1000 ≥ 30 37,5 -

Results have been taken from report 1029-16: tests on 670-series v2.0 in 2015.

Requirement

The visual and functional inspection shall not reveal any defects or malfunctions.

Result

The object passed the test.

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9 ELECTROMAGNETIC COMPATIBILITY

9.1 Inspection

9.1.1 Pre-inspection

The pre-inspection is performed to verify that the test object is in operational state as described in

IEC 60255-1, Annex A 2.5. The pre-inspection is carried out prior to the test procedure.

The communication with the maintenance computer is verified. Signals are simulated to verify the

functioning and operation with the specified performance specification for the following inputs and

outputs:

• analogue inputs

• digital inputs

• contact outputs

• data communication ports

9.1.2 Visual and functional inspection

After each test a visual and functional inspection is carried out as described in this chapter.

The visual inspection is carried out to verify that there is no visual mechanical damage.

There shall be no:

• burning of any components.

• paint blisters on any components.

• discolouration on components.

• deformation of modules or components.

• interruptions or damage on interconnecting cables, wires and connectors.

Functional inspection is carried out to verify the correct operation of the test object.

The measurements of analogue input data shall not exceed twice the class index for the measurement.

There shall be no:

• alarm indications on display and LED’s.

• error messages reported in the maintenance computer.

• unintentional change of contact outputs.

• unintentional change of digital input status.

Unless otherwise stated the visual and functional inspection was carried out successfully after each

test.

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9.2 Radiated emission Standard and date

Standard IEC 60255-1, subclause 6.15, IEC 60255-26 subclause 5.1 / EN 50121-5

subclause 5.2 / FCC part 15B

Basic standard CISPR 11, CISPR 22 / EN 61000-6-4 / FCC part 15B

Test date 28 February 2018

Environmental conditions

Ambient temperature 21 °C

Characteristic test data

Serial number T1738221

Power supply voltage 24 and 60 Vdc

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Power supply voltage of 60 Vdc with horizontal and vertical antenna position, in the

frequency range 30Mhz – 1GHz (red = vertical, blue = horizontal). Final measurement is

performed at 60 V supply voltage because the emission level at 60 V supply voltage is

higher than at 24 V supply voltage (worst case).

Results IEC 60255-26, EN 50121-5

Frequency

MHz

Level (QP)

measured at 3 m distance

dBV/m

Limit (QP)

at 3 m distance

dBV/m

Margin to limit

dBV/m

Antenna polarization

H/V

34,50 25,90 50 24,10 Vertical

35,91 27,65 50 22,35 Vertical

119,22 30,65 50 19,35 Vertical

122,52 28,75 50 21,25 Vertical

668,46 33,71 57 23,29 Vertical

950,01 41,16 57 15,84 Horizontal

Results FCC part 15B, digital device, Class A

Frequency

MHz

Level (QP) measured at 3 m distance

dBV/m

Limit (QP)

at 3 m distance

dBV/m

Margin to limit

dBV/m

Antenna polarization

H/V

34,50 25,90 49,5 23,60 Vertical

35,91 27,65 49,5 21,85 Vertical

119,22 30,65 54,0 23,35 Vertical

122,52 28,75 54,0 25,25 Vertical

668,46 33,71 56,9 23,19 Vertical

950,01 41,16 56,9 15,74 Horizontal

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Power supply voltage of 60 Vdc with vertical antenna position, in the frequency range 1Ghz

– 6GHz. (red = peak, black = average)

Note

• The limits of CISPR 22 are presented in the graph.

• No significant emission was measured. The emission was at background level.

Requirement

• The radiated emission shall not exceed the limits specified in the standard CISPR 11, CISPR 22

for class A equipment.

• The radiated emission shall not exceed the limits specified in the standard EN 61000-6-4

• The radiated emission shall not exceed the limits specified in FCC part 15B, digital device,

class A.

Result

The object passed the test.

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Photograph of test arrangement

Emission measurement 30 – 1000 MHz

Emission measurement 1000 – 6000 Mhz

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9.3 Conducted emission

Standard and date

Standard IEC 61850-3, subclause 6.7.4, IEC 60255-26 subclause 5.1 / EN 50121-5

subclause 5.2 / FCC part 15B

Basic standard CISPR 11, CISPR 22 / EN 61000-6-4 / FCC part 15B

Test date 23 February 2018

Environmental conditions

Ambient temperature 21 °C

Characteristic test data

Serial number T1738221

Power supply 24 and 60 Vdc

Results IEC 60255-26, EN 50121-5:

Power supply voltage of 24 Vdc

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Frequency

MHz

Measured average /

quasi peak

dB(V)

Limit average / quasi peak

dB(V)

Margin

dB(V)

1,734 43,38 AV 60 16,62

1,734 43,73 QP 73 29,27

1,835 46,24 AV 60 13,76

1,835 46,37 QP 73 26,57

1,939 46,28 AV 60 13,72

1,939 46,44 QP 73 26,56

2,040 43,77 AV 60 16,23

2,040 43,85 QP 73 29,15

2,141 40,67 AV 60 19,33

2,141 40,95 QP 73 32,05

2,245 42,11 AV 60 17,89

2,245 42,29 QP 73 30,71

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Power supply voltage of 60 Vdc

Frequency

MHz

Measured average / quasi

peak

dB(V)

Limit average / quasi

peak

dB(V)

Margin

dB(V)

2,040 44,06 QP 73,00 -

2,040 44,08 AV 60,00 -

2,245 45,06 QP 73,00 -

2,245 45,09 AV 60,00 -

2,346 41,4 QP1 73,00 -

2,346 41,43 AV 60,00 -

2,755 40,67 AV 60,00 -

2,755 40,70 QP 73,00 -

2,857 42,24 QP 73,00 -

2,857 42,29 AV 60,00 -

2,958 40,61 AV 60,00 -

2,958 41,24 QP 73,00 -

Results FCC part 15B:

Only conducted emission requirements have been specified for equipment that is designed to be

connected to the public utility (AC) power line. Therefore no conducted emission measurements have

been performed according to FCC part 15B.

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Results EN 50121-5:

Ethernet port

Frequency MHz

QuasiPeak dBµV

Average dBµV

Limit dBµV

Margin dB

7.923750 --- 45.70 74.00 28.30

12.747750 --- 44.58 74.00 29.42

13.357500 --- 45.53 74.00 28.47

13.418250 --- 45.56 74.00 28.44

13.479000 --- 44.60 74.00 29.40

16.228500 --- 45.83 74.00 28.17

Results FCC part 15B:

No requirements have been specified in FCC part 15B for conducted emission on the Ethernet port.

Requirement

• The conducted emission shall not exceed the limits specified in the standard CISPR 11, CISPR

22 for class A equipment.

• The conducted emission shall not exceed the limits specified in the standard EN 61000-6-4

• The conducted emission shall not exceed the limits specified in FCC part 15B, digital device,

class A.

Result

The object passed the test.

0

10

20

30

40

50

60

70

80

90

100

150k 300 400 500 800 1M 2M 3M 4M 5M 6 8 10M 20M 30M

Leve

l in

dB

µV

Frequency in Hz

Full Spectrum

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Photograph of test arrangement

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9.4 Electrostatic discharge

Standard and date

Standard EN 50121-5, clause 6

Basic standard EN/IEC 61000-4-2

Test date 15 February 2018

Environmental conditions

Ambient temperature 21 °C

Humidity 50 %

Characteristic test data

Serial number T1738221

Power supply 48 Vdc

Discharge type Test level

kV

Test points Polarity Observations

Air 2, 4, 8 5, 6, 7, 8, 9, 10, 12 + and - -

Direct contact 2, 4, 6 1, 2, 3, 4, 11 + and - -

Indirect contact 2, 4, 6 VCP right of object + and - -

HCP under object + and - -

Requirements

• the object shall comply with acceptance criteria B of EN 50121-1, chapter 4

• the visual and functional inspection shall not reveal any defects or malfunctions.

Result

The object passed the test.

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Photographs of test points

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9.5 Radiated interference

Standard and date

Standard EN 50121-5, clause 6

Basic standard EN/IEC 61000-4-3

Test date 28 April 2018

Environmental conditions

Ambient temperature 21 °C

Characteristic test data

Serial number T1738221

Amplitude modulated 80 % AM (1 kHz)

Dwell time frequency sweep 0,5 s

Frequency sweep

Direction Test level Step size Frequency sweep Observations

V/m % MHz

x side of EUT

(horizontal & vertical polarization)

10 ≤ 1 80 – 800 -

20 800-1000 -

10 1400 – 2000 -

5 2000-2700 -

3 5100-6000 -

y side of EUT

(horizontal & vertical polarization)

10 ≤ 1 80 – 800 -

20 800-1000 -

10 1400 – 2000 -

5 2000-2700 -

3 5100-6000 -

z side of EUT

(horizontal & vertical polarization)

10 ≤ 1 80 – 800 -

20 800-1000 -

10 1400 – 2000 -

5 2000-2700 -

3 5100-6000 -

Requirements

• the object shall comply with acceptance criteria A of EN 50121-1, chapter 4.

• the visual and functional inspection shall not reveal any defects or malfunctions.

Result

The object passed the test.

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Photograph of test arrangement

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9.6 Electrical fast transient

Standard and date

Standard EN 50121-5

Test date 16 February 2018

Environmental conditions

Ambient temperature 20 °C

Characteristic test data

Serial number T1738221

Rise time (tr) 5 ns

Duration time (td) 50 ns

Zone A

Circuit Terminals Coupling Test voltage Repetition

Frequency

Observations

kV kHz

Power supply 48 Vdc

X11:4, 5 CDN

L-N

L-N-PE

4 5 -

Ethernet port X302: SFP RJ45 Clamp 4 5 -

Voltage

transformer X401: 15, 16 CDN 4 5 -

Current transformer

X401: 1, 2 CDN 4 5 -

GPS input X312 Clamp 4 5 -

X31 BIM

X32 BIM

X31: BI1 (1, 2)

X31: BI4 (7, 8)

X32: BI5 (1, 2)

Clamp 4 5 -

X41BOM

X41: BO1 (1, 2)

X41: BO12 (17, 18)

X42: BO13 (1, 2)

Clamp 4 5 -

X51 IOM

X51: BI1 (1, 2)

X51: BI5 (9, 10)

X52: BO1 (1, 2)

BO12 (17, 18)

Clamp 4 5 -

X61 MIM CH1: 7, 8

CH4: 13, 14

CH6: 17, 18

Clamp 4 5 -

X71 SOM

BO1 (1, 2)

BO4 (10, 11)

BO6 (16, 17)

BO7 (1, 2)

BO10 (10, 11)

BO12 (16, 17)

Clamp 4 5 -

Earth port PE clamp 4 5 -

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Note

The requirements for fast transients according the standard are:

• process, measurement and control lines, and long bus lines; 2 kV, tests have been executed

with 4 kV test level

• earth port; 1 kV, test on this port has been executed with 4 kV test level

Requirements

• the object shall comply with acceptance criteria A of EN 50121-1, chapter 4.

• the visual and functional inspection shall not reveal any defects or malfunctions.

Result

The object passed the test.

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9.7 Slow damped oscillatory wave, 1 MHz

Standard and date

Standard EN 50121-5, clause 6

Basic standard EN/IEC 61000-4-18

Test date 13 February 2018

Environmental conditions

Ambient temperature 21 °C

Characteristic test data

Serial number T1738221

Voltage oscillation frequency 1 MHz

Voltage rise time 75 ns

Repetition frequency 400 Hz

Polarity of the first half-period Positive and negative

Circuit Terminals Coupling Test voltage Observations

kV

Power supply 48

Vdc X11:4, 5 CM 2,5 -

DM 1,0 -

Ethernet port X302 CM 2,5 -

Voltage

transformer X401: 15, 16 CM 2,5 -

DM 1,0 -

Current

transformer X401: 1, 2 CM 2,5 -

DM 1,0 -

GPS input X312 CM 2,5 -

X31 BIM

X32 BIM

X31: BI1 (1, 2)

X31: BI8 (15, 16)

X32: BI5 (1, 2)

CM 2,5 -

DM 1,0 -

X41BOM

X41: BO1 (1,2)

X41: BO12 (17, 18)

X42: BO13 (1, 2)

CM 2,5 -

DM 1,0 -

X51 IOM

X51: BI1 (1, 2)

X51:BI5 (9, 10)

X52: BO1 (1, 2)

X52: BO12 (17, 18)

CM 2,5 -

DM 1,0 -

X61 MIM CH1: 7, 8

CH4: 13, 14

CH6: 17, 18

CM 2,5 -

DM 1,0 -

X71 SOM

BO1 (1, 2)

BO4 (10, 11)

BO6 (16, 17)

BO7 (1, 2)

BO10 (10, 11)

BO12 (16, 17)

CM 2,5 -

DM 1,0 -

DM 1,0 -

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Note

The requirements for damped oscillatory wave immunity according the standard are:

• damped oscillatory wave Immunity test on ports for process, measurement and control lines,

and long bus; 2,5 kv l-e and 1 kV l-l.

• no test requirements for AC and DC input and output power ports

Requirements

• the object shall comply with acceptance criteria B of EN 50121-1, chapter 4.

• the visual and functional inspection shall not reveal any defects or malfunctions.

Result

The object passed the test.

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9.8 Surge

Standard and date

Standard EN 50121-5 clause 6

Basic standard EN/IEC 61000-4-5

Test date 24 November 2017

Environmental conditions

Ambient temperature 20 °C

Characteristic test data

Serial number T1738221

Source impedance 2 Ω

Front time (voltage) 1,2 µs

Time to half value (voltage) 50 µs

Front time (current) 8 µs

Time to half value (current) 20 µs

Auxiliary power supply port

Coupling capacitor 18, 9 µF

Coupling resistor 0, 10 Ω

Input and output ports

Coupling resistor 40 Ω

Coupling capacitor 0,5 µF

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Circuit Terminals Coupling Test voltage Observations

kV

Power supply 48

Vdc X11:4, 5 LL 0,5/1/2 -

LE 0,5/1/2/4 -

Ethernet port X302 LL - -

LE 0,5/1/2/4 -

Voltage transformer

X401: 15, 16 LL 0,5/1/2 -

LE 0,5/1/2/4 -

Current transformer

X401: 1, 2 LL 0,5/1/2 -

LE 0,5/1/2/4 -

GPS input X312 LL -

LE 0,5/1/2/4 -

X31 BIM

X32 BIM

X31: BI1 (1, 2)

X32: BI5 (1, 2)

LL 0,5/1/2 -

LE 0,5/1/2/4 -

X41BOM

X41: BO1 (1, 2)

X41: BO12 (17, 18)

X42: BO13 (1, 2)

LL 0,5/1/2 -

LE 0,5/1/2/4 -

X51 IOM

X51: BI1 (1, 2)

X51: BI5 (9, 10)

X52: BO1 (1, 2)

BO12 (17, 18)

LL 0,5/1/2 -

LE 0,5/1/2/4 -

X61 MIM CH1: 7, 8

CH4: 13, 14

CH6: 17, 18

LL 0,5/1/2 -

LE 0,5/1/2/4 -

X71 SOM

BO1 (1, 2)

BO4 (10, 11)

BO6 (16, 17)

BO7 (1, 2)

BO10 (10 ,11)

BO12 (16, 17)

LL 0,5/1/2 -

LE 0,5/1/2/4 -

Note

The requirements for surge immunity according the standard are:

• Surge Immunity test on ports for process, measurement and control lines, and long bus; 2 kv

l-e and 1 kV l-l. The test has been executed with 4 kV l-e and 2 kV l-l test levels.

Requirements

• the object shall comply with acceptance criteria B of EN 50121-1, chapter 4.

• the visual and functional inspection shall not reveal any defects or malfunctions.

Result

The object passed the test.

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9.10 Conducted disturbance induced by radio-frequency fields

Standard and date

Standard EN 50121-5 clause 6

Basic standard EN/IEC 61000-4-6

Test date 24 November 2017

Environmental conditions

Ambient temperature 19 °C

Characteristic test data

Serial number T1738221

Source impedance 150 Ω

Amplitude modulated 80 % AM (1 kHz)

Dwell time frequency sweep 0,5 s

Test duration spot frequencies 10 s

Frequency sweep

Circuit Test level CDN Step size Frequency sweep Observations

V % MHz

Power supply 48 Vdc

(X11:4, 5) 10 AF2 ≤ 1 0,15 - 80 -

Earth terminal 10 M1 ≤ 1 0,15 - 80 -

Ethernet port (X302) 10 S8 ≤ 1 0,15 - 80 -

Voltage transformer

(X401: 15, 16)

10 M2 ≤ 1 0,15 - 80 -

Current transformer

(X401: 1, 2)

10 M2 ≤ 1 0,15 - 80 -

GPS input (X312) 10 EM-clamp ≤ 1 0,15 - 80 -

X31 BIM: BI1 (1, 2)

X32 BIM: BI9 (1, 2)

10 M2 ≤ 1 0,15 - 80 -

X41BOM: BO1 (1, 2)

BO12 (17, 18)

X42 BO13 (1, 2)

10 M2 ≤ 1 0,15 - 80 -

X51 IOM BI1 (1, 2)

BI5 (9, 10)

X52 BO1 (1, 2)

BO12 (17, 18

10 M2 ≤ 1 0,15 - 80 -

X61 MIM CH1:6, 7 & Ch4:13, 14

10 M2 ≤ 1 0,15 - 80 -

X71 SOM BO1 (1, 2)

BO5 (13, 14)

BO7 (1, 2)

BO12 (16, 17)

10 M2 ≤ 1 0,15 - 80 -

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Spot frequencies

Circuit Test level CDN Duty cycle Spot frequencies Observations

V % MHz

Power supply 48 Vdc

(X11:4, 5) 10 AF2 100 27, 68 -

Earth terminal 10 M1 100 27, 68 -

Ethernet port (X302) 10 S8 100 27, 68 -

Voltage transformer

(X401: 15, 16)

10 M2 100 27, 68 -

Current transformer

(X401: 1, 2)

10 M2 100 27, 68 -

GPS input (X312) 10 EM-clamp 100 27, 68 -

X31 BIM: BI1 (1, 2)

X32 BIM: BI9 (1, 2)

10 M2 100 27, 68 -

X41BOM: BO1 (1, 2)

BO12 (17, 18)

X42 BO13 (1, 2)

10 M2 100 27, 68 -

X51 IOM BI1 (1, 2)

BI5 (9, 10)

X52 BO1 (1, 2)

BO12 (17, 18)

10 M2 100 27, 68 -

X61 MIM CH1:6, 7 & Ch4:13, 14

10 M2 100 27, 68 -

X71 SOM BO1 (1, 2)

BO5 (13, 14)

BO7 (1, 2)

BO12 (16, 17)

10 M2 100 27, 68 -

Note

The spot frequency test is not required by the standard.

Requirements

• the object shall comply with acceptance criteria A of EN 50121-1, chapter 4.

• the visual and functional inspection shall not reveal any defects or malfunctions.

Result

The object passed the test.

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9.11 Power frequency magnetic field

Standard and date

Standard EN 50121-5 clause 6

Basic standard EN/IEC 61000-4-8

Test date 5 December 2017

Environmental conditions

Ambient temperature 20 °C

Characteristic test data

Serial number T1738221

Power supply 48 Vdc

Frequency 0/ 16,7/.50/ 60 Hz

Direction Test level

A/m

Test frequency

Hz

Duration

s

Observations

Horizontal longitudinal (x)

300 0 - -

100 16,7 Continuous (120 s) -

100 50 Continuous (120 s) -

100 60 Continuous (120 s) -

Horizontal transversal (y)

300 0 - -

100 16,7 Continuous (120 s) -

100 50 Continuous (120 s) -

100 60 Continuous (120 s) -

Vertical (z) 300 0 - -

100 16,7 Continuous (120 s) -

100 50 Continuous (120 s) -

100 60 Continuous (120 s) -

Requirements

• the object shall comply with acceptance criteria A of EN 50121-1, chapter 4.

• functional inspection shall not reveal any defects or malfunctions.

Result

The object passed the test.

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10 MEASUREMENT UNCERTAINTY

The measurement uncertainties in the results presented are as specified below unless otherwise

indicated.

Measurement Measurement uncertainty

Current Range 0,010 – 0,050 A: 5%

Range 0,050 – 20 A: 0,5%

Voltage Range 0,1 V – 0,5 V: 1%

Range 0,5 V – 150 V: 0,5%

Phase angle between current and voltage 0,1 deg

Time 0,5 ms

The used EMC test generators are calibrated on an annual base and comply with the tolerances

mentioned in the applicable test standard.

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11 LIST OF INSTRUMENTS USED

11.1 EMC equipment

Description Manufacturer Type ORS number

PFS EM test PFS500 105166

Fast transient burst tester EM Test EFT500 105169

Capacitive coupling clamp 106168

Electrostatic discharge tester EM Test P18/ESD30 105167

Insulation tester EMC partner MIG0603OS2 105333

Oscillatory wave test system

including EMC partner MIG0603OMI 150022

CDN CDN2000-06-25 150023

CDN-KIT1000 CN-U / DN-HF DN-LF1 / DN-LF2

89.02

H-field antenna MF1000-1 151494

H-field antenna MF1000-3 151495

Continuous wave simulator

including EM Test CWS500N1.1 151165

50 ohm attenuator ATT 6/75 151158

CDN M1 CDN M1 151180

CDN M2/M3 CDN M2/M3 151164

CDN M2/M3 CDN M2/M3 151179

CDN M4 N CDN M4 N 151160

CDN M4 N CDN M4 N 151178

CDN S9 CDN S9 151161

CDN S8 RJ45 CDN S8 RJ45 151181

CDN T8 RJ45 CDN T8 RJ45 151163

CDN AF2 CDN AF2 151162

Injection clamp EM101 151159

HF absorbing clamp FTC101 151168

HF absorbing clamp FTC101 151156

HF absorbing clamp FTC101 151157

Immunity tester, including EMC partner IMU4000 F-S-D-V-C-1500 151487

CDN EXT-TRA3000 C-SHORT-1506 151486

CDN PS3-0204

CDN CN16-1514 151489

CDN CN16T-1507 151491

CDN CN16-22-7C-1503 151490

CDN CN16-22-7D-1503 151492

Capacitive coupling clamp CN-EFT1000-1568 151497

CDN CN-BALUN-1505 151493

Insulation tester FLUKE 1503 150150

Dielectric 50Hz AC Voltage test SQS Electronic HA3300D 105156

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11.2 Measurement equipment

Description Manufacturer Type ORS number

Scopecorder Yokogawa DL850 8464-14

Oscilloscope Yokogawa DL1640 105217

Analogue multimeter avometer MK.6 I069115

Analogue multimeter avometer MK.6 67304

Analogue multimeter avometer MK.6 003392

Digital multimeter Hewlett Packard 972A 105257

Oscilloscope LeCroy 9310AL 077871

Oscilloscope Hewlett Packard 8594E 105159

Oscilloscope Rigol DS1052E 150333

Oscilloscope LeCroy 9310A 39294

Oscilloscope LeCroy 9310CM 105479

Multimeter Fluke 8840A 069128

Multimeter Fluke 8840A 069145

Analogue multimeter avometer MK.6 I067424

Multimeter Fluke 45 105356

Multimeter Fluke 8840A/AF 072418

11.3 Test set

Description Manufacturer Type ORS number

Relay test set Omicron CMC256-6 151169