1227272- assembly manual- ez2

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GE OSMONICS EZ2 - SERIES WATER PURIFICATION MACHINES ASSEMBL Y GUIDE

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GE OSMONICS

EZ2 - SERIES

WATER PURIFICATION MACHINES

ASSEMBLY GUIDE

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GE OSMONICS

EZ2-SERIES WATER 

PURIFICATION MACHINES

ASSEMBLY MANUAL

TABLE OF CONTENTS

Figure Description Page

Manifold Assembly 1

Pump and Motor Group (375 - 750, 1125 - 2535) 2

Frame/Panel and Pump & Motor Kits (375 - 750) 3

Frame/Panel and Pump & Motor Kits (1125 - 2535) 4

Panel Hardware and Fastners (Economy and Deluxe) 5

Frame Panel Assembly Kit 6

Pre-Filter Plumbing Group 7

Conductivity Probe (Deluxe Only) 8

Housing and Membrane Element Kit (Bottom End Caps) 9

Housing and Membrane Element Kit (Top End Caps) 10

Housing and Membrane Element Kit 11

Common Tubing (Economy and Deluxe) 12

Tubing Installation (375 Machine) 13

Tubing Installation (620, 750, 1400, 1690 Machines) 14

Tubing Installation (1125, 2100, 2535 Machines) 15

Electrical Connections (All Models) 16

Motor Wiring (All Models) 17

Motor Wiring Diagrams (All Models) 18

Assembled EZ2-Series Reverse Osmosis Machine 19

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Introduction

The GE Osmonics EZ2-Series Reverse Osmosis Kit are designed for ease of assembly and

reliable operation. Following the instructions in this assembly guide will assure that the

machine remains reliable for many years to come.

Tools

Assembly of an EZ2-Series machine can be completed with a small assortment of com-

mon tools. A list of the tools is shown below:

Safety Glasses

#2 Phillips (Cross blade) Screwdriver 

#2 Regular (Flat blade) Screwdriver, medium

Wire Cutter / Stripper Wire Crimping Tool

Razor or tubing cutter 

Wrench Set

Slip Joint Pliers

Bench Vise

Ratchet/Socket Set

Square

Level

Tape Measure

Special Notes:

1.0 CAUTION: Inspect parts thoroughly before assembling the machine. Once

the EZ2-Series machine is assembled, parts damaged during

assembly are not replaced under warranty.

2.0 It is advisable to assemble your machine on a hard, smooth surface that you

can walk around to perform various assembly procedures.

3.0 Use thread tape on all threaded fittings.

4.0 Lubricate all O-ring seals.

5.0 NOTE: This manual, along with all GE Osmonics manuals are available at

http://www.gewater.com.

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NOTE: Bold type indicates that a wire is from the power supply. All other wires shown are internal to

the motor housing.

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Assembled EZ2-Series

Reverse Osmosis Machine

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' Copyright 2002 GE Osmonics

Printed in USA, P/N 1227272 Rev. B

GE Osmonics Headquarters: 5951 Clearwater Drive, Minnetonka, MN 55343-8995 USA • (952) 933-2277 Phone in the U.S., or visit www.gewater.com

North American Sales Euro/Africa Sales Asia/Pacific Sales

5951 Clearwater Drive 230 rue Robert Schurman 1044/8 SOI 44/2

Minnetonka, MN ZA des Uselles Sukhumvit Road Parkanog

55343-8995 77350 Le Mée sur Seine Bangkok 10110

USA FRANCE THAILAND

(952) 933-2277 Phone +33 1 64 10 2000 Phone + 66 2 38 14213 Phone

(952) 933-0141 Fax + 33 1 64 10 3747 Fax + 66 2 39 18183 Fax

For More Information:

Call GE Osmonics at (800) 848-1750 in the U.S. or (952) 933-2277 for additional information or visit www.gewater.com