11_20r300_1_pid with split range control module

8/13/2019 11_20R300_1_PID With Split Range Control Module

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Topic: PID with Split Range Control Module

Contents

Configure a PID Control Module with Split Range Outputs .................................................................3

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PID with Split Range Control Module

Configure a PID Control Module with Split Range Outputs


Practice

Obecti!e

Configure a Split Range Control Module.

Configure an #()OM#*(#+ and ,#*O() -lo'.

Prere"uisites

nowledge of Configuration Studio.

perion PS Serer or 'lient a'hine with perion PS ngineering )ools

loaded.

)he De-utanier4123 graphi's loaded on the Serer. 5)his will -e re6uired at a

later tie to 'he' the 'ontrol philosoph%.7 Control 8uilder running with two treewindows open.

)he SC Controller and IOMs 'onfigured.

)he following CMs 'onfigured. # saple for ea'h t%pe is gien. 8efore 'onfiguring

go through the 'ontrol philosoph%.

'el Data 'hange open with the siulation spread sheet loaded.

CM #a$e %ction to be ta&en

11'(C)1and 11'(C)) Iport the CMs fro eisting data-ase.

11'PC1* Split Range PID ControlModule

Configure PID-lo'& #uto Manual 5%+TOM%#7-lo' and ,%#O+T -lo'.

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Introduction

# reflu dru D9100 has a split range pressure 'ontroller 114PC1:. It 'ontrols thepressure on D9100 -% split range a'tion on two ales& P;1:# and P;1:8& where P;1:#

is reerse a'ting and P;1:8 is dire't a'ting.

)he following ta-le illustrates how ales PC1:# and PC1:8 open with the split rangesignal. ;ale PC1:# is the ale on the line -%passing the de-utanier oerhead'ondenser 9110. ;ale PC1:8 is on the line 'onne'ting D9100 to the 'opressorinterstage dru& whi'h proides a -a' pressure of 2ou will first iport 114$C


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Procedure

Configure Split Range Control /oop

Step %ction1 I$port !al!es0

,ro Pro?e't& Iport 5with C assignent7 the hand 'ontrol ales 11'(C)1and11'(C))fro the following lo'ation@

C:Progra$ ,iles (onewell 34perion P5S3ngineering ToolsI4portStudent'D6

%TT3#TIO#

If needed& follow the steps in the Iport/port +a- foriporting the a-oe CMs.

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Step %ction

2 6uild a new CM0

Drag a Control Module fro the +i-rar% ta- to the C in the Pro?e't window.

- In the #a$e #ew ,unction 6loc&8s9Aindow& enter@

Destination )ag *ae@ 11'PC1*

Destination Ite *ae@ 11'PC1*'ite$

Cli' ,inish

)his adds 11'PC1*in the assigned tree in the Pro?e't )ree window.

) pand the tree and dou-le9'li' 11'PC1*to open the 'hart iew.

Dou-le9'li' to open the Paraeter Configuration for.

nter the following details in the Mainta-@

Parent #sset@ Tan&'C11Des'ription@ Tan& Pressure Controller

ngr (nits@ 5Pa

#''ept the defaults for the reaining paraeters.

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Drag here


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Step %ction

7 Cli' the Ser!er Displasta- and enter the following Displa% details@

Point Detail Displa%: ssDtlPID%

Cli' O5.

%TT3#TIO#

)he Broup detail displa% for 114PC1: in Station will -edire'tl% pi'ed fro the t%pe of Point detail displa%spe'ified

* Design a 'ontrol strateg% -% adding fun'tion -lo's in the following se6uen'e@

6loc& ,a$il 6loc& Tpe 6loc&na$e /aout 5e

a7 IOC$#**+ #IC$#**+ #IC$#**+# 8%9

-7 D#)##C D#)##C D#)##C# 869

'7 RBC)+ PID PID# 8C9

d7 RBC)+ ,#*O() ,#*O()# 8D9

e7 RBC)+ #()OM#* #()OM#*# 839

f7 IOC$#**+ #OC$#**+ #OC$#**+ 8,9

g7 IOC$#**+ #OC$#**+ #OC$#**+ 41 89

+etters in the la%out e% 'olun 'orrespond to the following diagra.

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Step %ction

; #fter adding the -lo's& arrange the as follows@

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% 6

C

D

3

,


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Step %ction

% #IC$#**+# " is the pressure input 'hannel.Configuration details will -e proided in the following steps.

6 D#)##C# " -lo' proides the signal 'onditioning for the input signal.

Configuration details will -e proided in the following steps.C PID# " the PID 'ontroller for taing the 'ontrol a'tion.

Configuration details will -e proided in the following steps.

D ,#*O()# " -lo' is a single !1 input and up to outputs 5Regulator% Control-lo'7. )he -lo' applies a user9spe'ified gain and -ias along with a 'al'ulatedfloating -ias for ea'h of up to initialied outputs to guarantee that ea'h outputis E-uplessE following initialiation or ode 'hanges.Configuration details will -e proided in the following steps.

17 In this CM& we are using the ,#*O() -lo' to send the sae input5114PC1:.PID#.OP7 to two outputs alesF P;1:# and P;1:8.

3 #()OM#*#@ )he 5#uto Manual7 -lo' applies a user9spe'ified gain and -iasalong with a 'al'ulated floating -ias to the output to guarantee that the output

is E-uplessE following initialiation or ode 'hanges.Configuration details will -e proided in the following steps.

27 In this CM& we are using #()OM#*# to reerse the output to theP;1:# whi'h is a reerse a'ting ale.

, #OC$#**+# " is the output signal to ale P;1:#.Configuration details will -e proided in the following steps.

#OC$#**+#41 " is the output signal to ale P;1:8.Configuration details will -e proided in the following steps.

< Configure the %I Channel 8%90

Dou-le9'li' the #IC$#**+# -lo' to open the #I paraeter 'onfiguration for.

nter following details@

Channel #a$e@ PI

Module #a$e@ %I'7')')

Module Tpe@ Default when sele'ting Module *ae.

Channel nu$ber@ ;

eep all other paraeters default.

Cli' the %ssign Channel 6loc&-utton.

Cli' the O5-utton.

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Step %ction

= Configure the Data %c"uisition 6loc& 8690

Dou-le9'li' the Data #'6uisition 8lo' to open the 'onfiguration for.


*ae@ D%C%

Des'ription@ D>1?? Pressure Controller

ngr (nits@ &Pag

P;( Range $i@ 1;7?

P;( Range +o@ ?

P; +iits $i@ 1


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Step %ction

1? Configure the PID 6loc& 8C90

Dou-le9'li' PID%0


*ae@ PID%

Des'ription@ D>1?? Pressure controller.

ngineering (nits@ &Pag

P;( Range $i@ 1;7?

P;( Range +ow@ ;??

na-le Se'ondar%Initialiation Option 'he'-o@ select

*oral Mode@ %+TO

*oral Mode #ttri-ute@ OP3R%TOR

#''ept the defaults for all reaining alues.

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Step %ction

11 Cli' the %lgorith$ta- in the PID 'onfiguration for.


Control 6uation )%pe@ 3@6

Control #'tion@ Direct

Integral )ie 5)17@ 02

+inear Bae Options @ /I#

Oerall Bain@ 07

#''ept the defaults for all reaining paraeters.

12 Cli' the SetPoint)a- and enter following details@

$igh +iit@ 1;7?

+ow +iit@ ;??

SP ;??

1- Cli' the %lar$sta- and enter the following details.

OP $igh )rip Point@ =? Priorit%@ (ighOP +ow )rip Point@ 7 Priorit%@ /ow

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Step %ction

1) Cli' the Monitoring Para$etersta-.

#dd OPas one of the onitoring paraeters in the -lo'.

17 Cli' O5.

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Step %ction

1* Configure ,%#O+T 6loc& 8D9@

Dou-le9'li' on the ,#*O()# -lo' and enter following paraeters@

*ae@ ,%#O+T%

Des'ription@ Split range Selection


$igh +iit@ 1??

+ow +iit@ ?

*oral Mode andMode@ C%S

*oral Mode #ttri-ute andMode #ttri-ute@ Operator

#''ept the defaults for all reaining paraeters.

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Step %ction

1; Cli' the 6loc& Pinsta-.

Change the /ocationof the A1pin to /3,T

Change the /ocationof the OPB1pin to RI(T

Change the /ocationof the OPB2pin to RI(T

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Step %ction

1< Cli' the Indi!idual Outputta-.

nter the following@

Output G1 and Output G2 Bain@ 2

Output 8ias for Output G2@ 1??

;erif% that the OutputG1 and OutputG2 3nable Secondar InitialiEation Option'he'-oes are sele'ted.

Desele't the 3nable Secondar InitialiEation Option'he'-oes for all other Outputs.

TIP

a'h output of the ,#*O() -lo' is'al'ulated per the following e6uation@

C;5n7 H !15n7 J KOP8I#S5n7.,I! JOP8I#S5n7.,+O#)L

Ahere

!1 H input alue

5n7 H gain of output C;5n7 5user spe'ified7

5n7 H Output 'hannel 5nu-er 1 to 7

OP8I#S5n7.,I! H fied -ias for output C;5n75user spe'ified7

OP8I#S5n7.,+O#) H floating -ias for outputC;5n7 5'al'ulated7

Cli' O5to 'lose the ,#*O() -lo'.

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Step %ction

1= Configure%+TOM%#% -lo'839.

Dou-le9'li' the %+TOM%#% -lo'and enter the following@

*ae@ %+TOM%#%

Des'ription@ Split Range for P.1*%


*oral Mode andMode@ C%S

*oral Mode #ttri-ute@ OP3R%TOR

Mode #ttri-ute@ OP3R%TOR

#''ept the defaults for all other paraeters.

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Step %ction

2? Cli' the Output ta-.

nter the following details@

Output 8ias@ 1??

Bain $igh +iit@ 1?

Bain +ow +iit@ >7

Bain57@ >1

#''ept the defaults for all other paraeters.

Cli' O5.

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Step %ction

21 Configure an %O 6loc& 8,9@

Dou-le9'li' the %OChannel%-lo' and enter the following@

*ae@ P.%

Module *ae@ %O';')')

Channel *u-er@ 1

Cli' the #ssign Channel 8lo' -utton.

%TT3#TIO#

)he #O is assigned to the Channel *u-er 1 of IOM#O44


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Step %ction

22 Cli' on the 6loc& Pins)a-.

1.7 Change the +o'ation OP pin to /3,T.

2.7 Cli' O5.

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Step %ction

2- Configure an %O 6loc& 89

Dou-le9'li' the %OChannel%'1-lo' and enter the following@

*ae@ P.6

Module *ae@ %O';')')

Channel *u-er@ 2

Cli' the #ssign Channel 8lo' -utton.

%TT3#TIO#

)he #O is assigned to Channel nu-er 2 of IOM#O44


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Step %ction

2) Cli' on the 6loc& Pinsta-.

Change the +o'ation of OP pin to /3,T.

Cli' O5.

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Step %ction

27 Aire the 'onne'tions as shown -elow @

If ne'essar%& 'hange the -lo' pin positions fro the 8lo' Pin ta- in the Configurationdetail for of ea'h -lo'.

Sa!ethe Pro?e't 'hart for.

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Step %ction

2* Configure the (istor collection0

Dou-le9'li' in a -lan spa'e of the 11'PC1* pro?e't 'hart to open the 'onfigurationfor.

Cli' the Ser!er (istor)a-.

1.7 $istorie the following paraeters as shown -elow@114PC1:.PID#.P;F 114PC1:.PID#.OPF 114PC1:.P;#.OP N 114PC1:.P;8.OP

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Step %ction

2; Configure Trends and roups0

Cli' Ser!er Displasand add the following data@

)rend Paraeter 114PC1:.PID#.P;@ )rend G - Pen G -

Broup Paraeter 114PC1:.PID#.P; Broup G 1- Pos G -

Cli' O5.

Sae and 'lose the CM 11'PC1*.

2< pand the Proect Treewindow and dou-le9'li' 11'(C)1to open the 'hart iew.

Dou-le9'li' to open the Paraeter Configuration for.

nter the following details in the Main ta-@

Parent %sset@ Tan&'C11

2= Sae and Close CM 11'(C)1

-? Siilarl% enter theParent %sset for 11'(C)) asTan&'C11

-1 Sae and 'lose CM 11'(C)).

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Step %ction

-2Cli' 11'PC1*& 11'(C)1& and 11'(C))in the Pro?e't tree window and 'li' the-utton.

-- Cli' Continuein the /oad Aindow.

-) Sele't the %uto$aticall change FFF0'he'-o in the +oad dialog -o.

%TT3#TIO#

)he Post load state is sele'ted as %CTI.3-% default.

-7 Cli' O5 to download.

%TT3#TIO#

)he download window 'loses autoati'all% if the'onfiguration 'ontains no warnings or errors.

-* Open the DebutaniEer'12- graphi' in Station.

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Step %ction

-; ;erif% the 114PC1: 'ontroller is in %+TO ode and enter a set point of 11;?.

Sele't 11'(C)1and 11'(C))and enter a 1in the alue input -o.

%TT3#TIO#

Close the )ie48a'4*ew 'el spreadsheet and re9open it if the alue of P; is not 'hanging to ad?ust toSP.

*oti'e 114PC1: SP is 110 and the P; alue is ad?usting to the SP.

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Step %ction

-< Bo to Broup 13 to iew the details of 114PC1:@

-= Change the SP to 11


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Step %ction

)? Open Control 8uilder in the Monitoring Mode.

Dou-le9'li' 11'PC1* to open the 'hart iew as shown -elow@

In the a-oe eaple& PID# OP is 7)0?=Gthat is& its -etween =0 and 100.

8ased on the logi'& P;# is C+OSD 5OPH 07

P;8 is OP*D 5OP H .17

%TT3#TIO#

;alues seen on the s'reen a% differ fro that seenon %our displa%

)1 Change PID# to M%# Mode and 'hange OP to 7?H0

P;# and P;8 are -oth 'losed.

Change PID# OP to ?H

P;# will OP3# 1??H.

P;8 is C/OS3D.

Change PID# OP as 1??H

P;# will C/OS30

P;8 will OP* 100.

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11_20r300_1_pid with split range control module

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