10 klaus kohlhase

Sustainable Energy

production based on gas

engines

ICC Conference: Energy production

from Biomass and Biogas

Dipl.-Ing. Klaus Kohlhase

Vilnius, 27th May 2014

Agenda

1. Mission, Company history & key figures

2. Custom solutions

3. Composition of biogas

4. How can biogas be used?

5. Benefits of using biogas

6. Strengths of MWM in use of biogas

7. MWM products for biogas applications

8. References

Segment presentation biogas Page 1

Our Mission


MWM is the number 1 choice in the field of State-of-the-

Art-technology, decentralized energy production

MWM will become the leader in Biogas business in the

Baltic region

MWM sets the standards for efficiency, support and

service quality

MWM is a reliable partner in all business relationships

Company & key figures


1871 The inventor of the automobile, Carl Benz, established his

Mechanische Werksttte in Mannheim, Germany the foundation of MWM.

1880 Production of the first gas engine.

1886 German Patent No. 37435 for a patented motorcar was issued.

1922 Spin-off a new company. Motorenwerke Mannheim AG, formerly Benz stationary engine construction was founded.

1985 Deutz AG bought MWM

2005 independent subsidiary Deutz Power Systems was founded .

2007 Sale to the financial investor 3i

2008 Re-branding to MWM GmbH.

2011 MWM GmbH becomes part of Caterpillar Inc.

2013 MWM GmbH becomes Caterpillar Energy Solutions GmbH.

History

The brand MWM is proud of 140 years of continuous innovation.

10 subsidies that distribute MWM products

About 1.350 employees worldwide, approx. 980 in

Germany

Approx. 305 Mio. Sales in 2013

Total power delivered in 2012: approx. 1.000 MWel

MWM products are installed in more than 60 countries

all over the world

45 sales and service partners

4

MWM key statistics

Custom solutions

Gensets Containers Turnkey - Solutions Service

5

Extraction and composition of biogas

Typical composition of biogas


Compounds Spread Common

Methane (CH4) in % 45-70 60

Carbon dioxide (CO2) in % 25-55 32

Nitrogen (N2) in % 0,01-5 8

Oxygen (O2) in % 0,01-2 ~ 0

Hydrogen sulfide (H2S) 25-500 ppm 150 ppm

Ammonia (NH3) 0,01-2,5 mg/m 0,7 mg/m

How can biogas be used?


Extraction Conditioning Usage Net entry

Digester Compression unit, gas

conditioning and emergency flare Combined heat and power plant Substation

Benefits of using biogas

Environmental protection

Making money by using biogas

Generation of electricity

Generation of heat

No additional waste disposal costs

Fertilizer


Strengths of MWM in the use of biogas

Market leader for biogas projects in Germany

Over 1170 gensets, in 960 projects in use

More then 690 MWel installed power worldwide

Excellent system expertise

Well founded knowledge of the challenges in biogas

projects due to the high number of references

Developed and proven solutions make MWM an

excellent partner for your projects

Special products for the use of biogas

Broad range of available gen sets

Optimized service for commercial success

Fast and reliable service guarantees the project

success


MWM products for biogas applications

MWM Always the suitable gensets for your project.


TCG 2016C

400-800 kWel

TCG 2020

1.200-2.000 kWel

Container based on

TCG 2016C, TCG 2020

Benefits of the TCG 2016 C

Highest efficiency in its class, through:

Improved combustion process

Optimized charge cycle

Low investment and operating costs, due to:

High power density

Long maintenance intervals

Flexible field of application, also with fluctuating gas

qualities due to Total Electronic Management

(TEM)


Power output for biogas*, NOx 500 mg/Nm3** / 1.0 g/bhph**

Dimensions and weight

* Biogas (60% CH4 / 32% CO2 / residual N2)

** 5% O2 and dry exhaust gases

Technical data TCG 2016 C

Engine type TCG 2016 V08 C TCG 2016 V12 C TCG 2016 V16 C

50 Hz 60 Hz 50 Hz 60 Hz 50 Hz 60 Hz

El. power kW 400 400 600 600 800 800

Th. power 8% kW 394 416 595 634 790 829

El. efficiency % 42,8 41,6 42,7 41,4 42,8 41,7

Th. efficiency % 42,1 43,2 42,3 43,7 42,3 43,3

Seite 12 Segment presentation biogas

Engine type TCG 2016 V08 C TCG 2016 V12 C TCG 2016 V16 C

50 Hz 60 Hz 50 Hz 60 Hz 50 Hz 60 Hz

Length mm 3090 3170 3690 3770 4090 4130

Width mm 1490 1490 1490 1490 1590 1490

Height mm 2190 2190 2190 2190 2190 2190

Dry weight genset kg 5340 5120 7000 6260 8450 6780

The benefits of the TCG 2020

Always the optimal solution for your needs

Robust genset for reliable operation with biogas

Higher efficiency and long maintenance

intervals secure low operation costs

Flexible fields of application also with fluctuating

gas qualities due to Total Electronic

Management (TEM)


Power output for biogas*, NOx 500 mg/Nm3** / 1.0 g/bhph**

Dimensions and weight

* Biogas (60% CH4 / 32% CO2 / residual N2)

** 5% O2 and dry exhaust gases

Engine type TCG 2020 V12 TCG 2020 V16 TCG 2020 V20

50 Hz 60 Hz 50 Hz 60 Hz 50 Hz 60 Hz

El. power kW 1200 1200 1560 1560 2000 2000

Th. power 8% kW 1250 1258 1645 1657 2021 2027

El. efficiency % 42,0 41,8 41,7 41,4 42,9 42,6

Th. efficiency % 43,8 43,8 44,0 43,9 43,3 43,3

Technical data TCG 2020

Seite 14 Segment presentation biogas

Engine type TCG 2020 V12 TCG 2020 V16 TCG 2020 V20

50 Hz 60 Hz 50 Hz 60 Hz 50 Hz 60 Hz

Length mm 4790 5970 5430 6640 6200 7470

Width mm 1810 1790 1810 1790 1710 1710

Height mm 2210 2210 2210 2210 2190 2190

Dry weight genset kg 11700 12850 13320 14850 17900 19400

Benefits of MWM Container

Engineering, production, service The one-stop

solution

Applicable universally for different gas types with an

all-embracing plant concept

Container solutions enables an optimized plant

configuration

Low costs of ownership due to efficient and

especially for your needs designed gensets

High availability and low service costs based on

optimal container design and long maintenance

intervals

Easy logistics as a result of modular assembly and

pre-assembled components


References biogas applications Worldwide 1.413 MWel with 1.949 gensets


Status at december 2012

Installed capacity of

914,3 MWel with 1.557

gensets

TCG 2020 & 2020 K: Installed

capacity of 499

MWel with 392

gensets

TCG 2016 C:

Asia Pacific

Africa/Middle east

America

Eastern europe

Germany

Western europe

Vilnius, Lithuania

In the region of Vilnius a biogas container with a TCG 2016 V16C was

installed by MWM partner in the Baltic States UAB ENVIJA. The gen

sets provide an electrical output of 1.6 MWel. The advantage for the

customer is the planning, design and delivery as well as the service

and maintenance during operation out of one hand. The CHP-plant

supplies a village with clean power and heat.

Page 17 Segment presentation biogas

Genset/Engine

Customer/Operator

Total output

Installation/Commissioning

Segment/fuel type

2 x TCG 2016 V16C

Cogeneration/Landfill gas

Autoideja Lithuania

1.6 MWel

2012 + 2013

Since October 2011, WWTP in Vilnius operates the CHP and delivers

electricity to the national grid. The substrate from waste water

treatment bulk is used to drive two biogas engine type TCG 2020 V12

with an electrical output of 2,4 MW.

Genset/Engine

Customer/Operator

Total output


Segment/fuel type

2 x TCG 2020 V12

Cogeneration/ Sewage gas

WWTP Vilnius, Lithuania

2,4MkWel

October 2011

WWTP Vilnius, Lithuania


Since November 2010 on the landfill site of Panavezys operates the

CHP and delivers electricity to the national grid. The extracted gas

from the landfill site is used to drive actually one biogas engine type

TCG 2016 V08C with an electrical output of 400 kW. A second engine

with 1x TCG 2016 V12C with 600 kWe is under construction.

Genset/Engine

Customer/Operator

Total output


Segment/fuel type

1 x TCG 2016 V08C

Cogeneration/ Landfill gas

Panavezys, Lithuania

400 kWel

November 2010

Panavezys, Lithuania


CHP Essenheim, Germany

As part of a modernization of the Composting Plant Essenheim a CHP

unit was put into operation. Biogas produced during the fermentation

is used to drive an engine type TCG 2020 V12. The plant generates an

output of 1,200 kW electrical and 1,224 kW thermal power achieving

an electrical efficiency of 41.8 and a thermal efficiency of 42.2 percent.


Genset/Engine

Customer/Operator

Total output


Segment/fuel type

1 x TCG 2020 V12

Cogeneration/Biogas

Biomasseanlage Essenheim

GmbH

1.2 MWel

July 2012

CHP Plant Gut Kletkamp, Germany

About 20 tons of corn silage input are processed every day. The waste

heat of the CHP plant is used for drying the corn as well as for heating

of the property buildings and partly the nearby city of Ltjenburg. The

plant ensures the avoidance of 4,000 tons CO2 equivalents per year.


Genset/Engine

Customer/Operator

Total output


Segment/fuel type

1 x TCG 2016 V12 B

Cogeneration/Biogas

Cogen

Nawaro Kletkamp

GmbH & Co. KG, Germany

568 kWel

2006

Biogas plant MWS Tymbark, Poland

This biogas plant has a total output of 1.0 MWel and consists of an

TCG 2020 V12 gen set. The biogas is produced from fruit garbage. The

heat of the gen set is used for hot and cold water production, the

exhaust gas is used for 600 kg/h steam production at 12 bar.


Genset/Engine

Customer/Operator

Total output


Segment/fuel type

1 x TCG 2020 V12

Poly-generation Bio-/Nat. Gas

Tymbark,

Poland

1.0 MWel

2011

Biogas plant Boleszyn, Poland

This biggest biogas plant in Poland has a total output of 2.0 MWel ,

1,42 MWth and consists of one TCG 2016 V16C and two TCG 2016

V12C gen sets.


Genset/Engine

Customer/Operator

Total output


Segment/fuel type

1 x TCG 2016 V16C

2 x TCG 2016 V12C

Cogeneration Biogas

Pfeifer&Langen (Sugar)

Poland

2.0 MWel

2013

Biogas plant Mlekowita Maszowieckie, Poland

This biogas plant has a total output of 1.6 MWel, 1,55 MWth and

consists of two TCG 2016 V16C gensets. The biogas is produced from

garbage from milk production.


Genset/Engine

Customer/Operator

Total output


Segment/fuel type

2 x TCG 2016 V16C

Cogeneration Biogas

Mlekowita ,

Poland

1.6 MWel

2012

Biogas Plant Schwallungen, Germany

The Power plant Schwallungen is with approximately six Million

Euros capital expenditure the largest biogas plant in Thringen. The

plant consists of two TCG 2020 V12 K gensets and generates biogas

which is used for the production of electrical and thermal power.


Genset/Engine

Customer/Operator

Total output


Segment/fuel type

2 x TCG 2020 V12 K

Cogeneration/Biogas

Schwallungen, Germany

760 kWel

2006

Anderlingen-Ohrel, Germany

A TCG 2016 V08 C, packed in a container provides electrical and

thermal power, which is used for the fermentation process of the

plant. A previously installed TCG 2016 V16 B burns the biogas for a

district heating network.


Genset/Engine

Customer/Operator

Total output


Segment/fuel type

1 x TCG 2016 V08 C

1 x TCG 2016 V16 B

Cogeneration/Biogas

Anderlingen, Germany

1.16 MWel

2007/2009

Biogas plant Mlme, Germany

In Mlme a biogas plant with a generating set was built in cooperation

with SEVA Energie AG. The generated electricity is fed into the public

grid. The incidental heat is mostly used by the plant itself. Thus, a

maximal biogas production form the substrate is assured in the

fermentation process.


Genset/Engine

Customer/Operator

Total output


Segment/fuel type

1 x TCG 2016 V16 B

Cogeneration/Biogas

Mlme, Germany

760 kWel

2006

Neuhof, Germany

The village Neuhof is located in an UNESCO biosphere reservation in

Mecklenburg-Pomerania. The TCG 2016 V16B produces 716 kWel. The

el. power is directly fed into the grid and the heat is used on site.

Based on further measures the CHP-plant complies to the emission

requirements.


Genset/Engine

Customer/Operator

Total output


Segment/fuel type

1x TCG 2016 V16B

Cogeneration/Biogas

Neuhof, Germany

716 kWel

2009

Thank you Contact:

Klaus Kohlhase

T +49 (0) 621 384-8679

F +49 (0) 621 384-8612

E [email protected]

10 klaus kohlhase

Documents

biogas projects

biogas business

biogas applications

mwm gmbh

strengths of mwm

brand mwm

foundation of mwm

mwel mwm products