1 state of the global coatings industry

40
1 The State of the Global Coatings Industry The State of the Global Coatings Industry The State of the Global Coatings Industry THE COATINGS SUMMIT Munich, Germany February 17, 2009 THE COATINGS SUMMIT THE COATINGS SUMMIT Munich, Germany Munich, Germany February 17, 2009 February 17, 2009 Prepared by: Prepared by: Charles E. Bangert, Jr. Charles E. Bangert, Jr. Partner Partner Orr & Boss, Inc. Orr & Boss, Inc. Corporate Headquarters Corporate Headquarters 44450 Pinetree Drive 44450 Pinetree Drive Plymouth, Michigan 48170 Plymouth, Michigan 48170 U.S.A. U.S.A.

Upload: babakraeesi

Post on 07-Apr-2015

140 views

Category:

Documents


1 download

TRANSCRIPT

Page 1: 1 State of the Global Coatings Industry

1

The State of the Global Coatings IndustryThe State of the Global Coatings IndustryThe State of the Global Coatings Industry

THE COATINGS SUMMITMunich, Germany

February 17, 2009

THE COATINGS SUMMITTHE COATINGS SUMMITMunich, GermanyMunich, Germany

February 17, 2009February 17, 2009

Prepared by:Prepared by:

Charles E. Bangert, Jr.Charles E. Bangert, Jr. PartnerPartner

Orr & Boss, Inc.Orr & Boss, Inc. Corporate HeadquartersCorporate Headquarters

44450 Pinetree Drive44450 Pinetree Drive Plymouth, Michigan 48170Plymouth, Michigan 48170

U.S.A.U.S.A.

Page 2: 1 State of the Global Coatings Industry

2

Orr & Boss, Inc. Strategy Consultants

International management consulting firm.Focus on the specialty chemicals industry.

Founded in London, England in 1947. Headquartered in Detroit since 1984.

Offices throughout North America & Europe.Associates in South America and Asia.

Our multi-disciplined staff of consultants:Address immediate operating needs of clients.

Assist in long-term strategic positioning of clients.

2

Page 3: 1 State of the Global Coatings Industry

3

Orr & Boss, Inc. Three Categories of Service Offerings

CORPORATE REPOSITIONING

MARKETING & SALES

OPERATIONS IMPROVEMENTProductivity Improvements & Cost Reductions

• Plant & Warehouse Efficiencies• Supply Chain Optimization• Reduction of Working Capital Requirements

Top Line Growth Opportunities• Market Opportunity Assessments• Industry & Geographic Expansion• Technology Fit Assessment & Innovation

Improved Corporate Performance• Strategic Planning• Corporate Restructuring• Mergers & Acquisitions

Page 4: 1 State of the Global Coatings Industry

4

Representative List of ClientsPaint & Coatings

Ace Hardware CorporationAmeron InternationalAkzo NobelBASF CorporationBehr Process CorporationBenjamin Moore & CompanyCIN, SAConsorcio Comex, SADuPont Performance CoatingsDyrupEllis Paint CompanyHempelICI PaintsInversiones MundialMaterisNippon PaintPachin PaintsPPG Industries, Inc.Red Spot Paint RPM, Inc. - StonCor GroupRPM -- Rust-OleumRPM – Carboline CompanySamuel Cabot IncorporatedSherwin-Williams CompanySigma-KalonTrueValue CorporationValspar Corporation

Chemicals / Raw MaterialsKemiraKerr-McGee CorporationMillennium/ Cristal GlobalMorton International, Inc.Reichhold Chemicals, Inc.Rohm and Haas CompanySartomer

Diversified IndustriesABB Flexible Automation Alberto CulverAmbrosia Chocolate CompanyAvery DennisonEli LillyEstee LauderFord Motor CompanyGenCorp Polymer ProductsGeneral Motors CorporationHershey Foods CorporationImperial FoodsITW RansburgLafarge MortarsMcKechnie Plastic ComponentsNabisco BrandsStanley FurnitureUS Gypsum CorporationWeber Knapp CompanyWorld’s Finest Chocolate

Adhesives & SealantsADCO AdhesivesAshlandAvery DennisonCasco AdhesivesFranklin InternationalITW Fibre Glass-EvercoatReichholdRoman AdhesivesShurtapeScapa Tapes3M CompanyTremco, Inc.TruSeal TechnologiesWatson Standard

Chemicals / Raw MaterialsAshland ChemicalBASF CorporationBayer MaterialScienceCelaneseCook Composites & PolymersDow Building SolutionsDow Coating SolutionsDow CorningDuPont Titanium TechnologiesEastman Chemical CompanyEvonik DegussaHuntsmanTioxide

Page 5: 1 State of the Global Coatings Industry

5

IPPIC The Sponsoring Organization

IPPIC provides a forum for information exchange and cooperation related to the major issues and priorities facing the global coatings and printing ink industries.

IPPIC’s members are paint and printing ink associations representing:

AustraliaBrazilCanadaChinaEuropeFranceGermanyIndiaJapanMexicoUnited States

IPPIC sponsored the intensive research effort that resulted in the Global Paint and Coatings Industry Market Analysis report on which this presentation is based.

Page 6: 1 State of the Global Coatings Industry

6

Page 7: 1 State of the Global Coatings Industry

7

High Level Report Overview Four Phased Methodology

Published InformationGovernmental Data & StatisticsIndustry Trade AssociationsIndustry Journals & ReportsOn-Line Sources In-house databases

In-Depth Interviews & Surveys:Raw Materials SuppliersCoatings ManufacturersCoatings CustomersContractors & ApplicatorsSpecifiers & ArchitectsDistributors, Equipment Mfrs, etc.

Data Analysis

Draft Report Preparation

Industry Review of Draft Report

Final Report Preparation

Page 8: 1 State of the Global Coatings Industry

Presentation Agenda

1. Overview of the Global Coatings Industry

2. Economic Trends & Driving Forces

3. Sector & Global Forecasts

4. Final Thoughts & Strategic Considerations

Page 9: 1 State of the Global Coatings Industry

9

Market Segment DefinitionsMarket Segment Definitions

1. Decorative Coatings- Professional Painters- Do-It-Yourself (DIY)

2. Transportation Coatings- Automotive, Light Truck, Vans - Heavy Duty Truck & Bus- Aerospace- Other Land Transportation

3. Wood Finishes- Wood Furniture, Cabinets, etc.- Flat Stock

4. Powder Coatings

5. Coil Coatings- Coil - Sheet and Strip- Extrusion

6. Packaging Finishes- Metal Container & Closures- Paper, Paperboard, Film & Foil

7. General Industrial Finishes- Non-Wood Furniture & Fixtures- Heavy Machinery & Equipment- Electrical Insulating- Other Industrial Products

8. Automotive Refinish

9. Industrial Maintenance & Protective Coatings

10. Marine Coatings

9

10 Coatings Markets Investigated

Page 10: 1 State of the Global Coatings Industry

10

Geographic Regions Investigated

NorthNorthAmericaAmerica

Latin Latin AmericaAmerica

Rest Rest of Worldof World

EuropeEurope

Asia Asia PacificPacific

Page 11: 1 State of the Global Coatings Industry

11

Global Coatings Industry Volume by End Use Segment

25 25 -- 27 Billion Liters27 Billion Liters

Source: Orr & Boss, Inc.

Decorative 50%

General Industrial10%

Powder9%

Wood7%

IM & Protective7%

Transportation6%

Coil3%

Marine3% Auto 

Refinish3%

Packaging2%

Page 12: 1 State of the Global Coatings Industry

12

Global Coatings Industry Value by End Use Segment

U.S. $90 U.S. $90 ---- $92 Billion$92 Billion

Source: Orr & Boss, Inc.

Decorative43%

General Industrial11%

Transportation8%

IM & Protective8%

Auto Refinish7%

Powder7%

Wood6%

Marine4%

Coil3%

Packaging3%

Page 13: 1 State of the Global Coatings Industry

13

Global Coatings Market Value by Geographic Region

NorthNorthAmericaAmerica

24%24%

Latin Latin AmericaAmerica

5%5%

Rest Rest of Worldof World

6%6%

EuropeEurope34%34%

Asia Asia PacificPacific31%31%

Source: Orr & Boss, Inc.

Page 14: 1 State of the Global Coatings Industry

14

Coatings Volume Growth Decorative vs. Industrial

0

2,000

4,000

6,000

8,000

10,000

12,000

14,000

16,000

Liters M

illions

Decorative Industrial

2002 2007

Source: Orr & Boss, Inc.

5% / Year 7% / Year

Page 15: 1 State of the Global Coatings Industry

15

Industrial Coatings Volume Growth

-

500

1,000

1,500

2,000

2,500

3,000

Liters M

illions

Transp

ortatio

nWood

Powder Coil

Packag

ing

General In

dustrial

Automotive Refi

nish

Ind. Mainten

ance

& Protectiv

eMari

ne

2002 2007

Source: Orr & Boss, Inc.

13% / year 9% / year6% / year

< 1%/year< 1%/year

Page 16: 1 State of the Global Coatings Industry

16

Global Coatings Market Growth by Region (2002 – 2007)

Global Coatings Growth was nearly 8% per year during this 2002 to 2007 period.

North America showed about 3% growth. Most growth came from Architectural Coatings.

Europe posted twice the growth of NAFTA (about 7%). A lot of this growth was in Eastern Europe.

Asia grew by 13% -- OEM really contributed to this growth.

Latin America and Rest of the World (ROW) had high growth but from small bases.

0% 2% 4% 6% 8% 10% 12% 14%

Overall Market

North America

Europe

ROW

Latin America

Asia Pacific

CAGR

Coatings Market Revenue Growth by Region 2002 to 2007

Source: Orr & Boss, Inc.

Page 17: 1 State of the Global Coatings Industry

17

Large Market

Small Market

N. America W. EuropeAsia

C & E Europe

Latin America

Middle-EastAfrica

Emerging Mature

Source: Orr & Boss, Inc.

Market Positions -- Global RegionsVolume

Page 18: 1 State of the Global Coatings Industry

Presentation Agenda

1. Overview of the Global Coatings Industry

2. Economic Trends & Driving Forces

3. Sector & Global Forecasts

4. Final Thoughts & Strategic Considerations

Page 19: 1 State of the Global Coatings Industry

19

Some Key Drivers Of the Coatings Industry

Overall Economic Activity – The major driver of coatings demand.

Gross Domestic Product (GDP) – Total value of goods and services produced over a period of time. GDP impacts nearly all coatings demand.

Construction Market – Primary driver of decorative coatings. Closely related to GDP. Construction activity drives deco, Industrial Maintenance, OEM coatings.

Housing Activity – This includes new home sales as well resale. Impacts deco, wood, coil, powder & general industrial coatings.

Vehicle Builds -- Impacts liquid OEM, powder and even refinish coatings.

General Industrial Production – A function of the health of industrial manufacturing sector. Influenced by regional economy. Drives demand for OEM coatings.

Page 20: 1 State of the Global Coatings Industry

20

Per Capita Coatings Demand By Region

0

2

4

6

8

10

12

14

NorthAmerica

Europe Asia Pacific Latin America ROW

Lite

rs/C

apita

Source: Orr & Boss, Inc.

21%Demand

29%Demand

36%Demand

6%Demand

8%Demand

Page 21: 1 State of the Global Coatings Industry

21

Decorative Coatings Consumption Compared with GDP

0%

10%

20%

30%

40%

50%

60%

70%

80%

90%

100%

GDP Volume

Asia Pacific Europe North America Latin America ROW

Source: Orr & Boss, Inc.

Page 22: 1 State of the Global Coatings Industry

22

$0

$10,000

$20,000

$30,000

$40,000

$50,000

$60,000

$70,000

$80,000

2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012

$ Billion

sHistorical and Forecast Global GDP

Global GDP Growth (2002 to 2007)

7.4% CAGR

Source: International Monetary Fund

Page 23: 1 State of the Global Coatings Industry

23

$0

$10,000

$20,000

$30,000

$40,000

$50,000

$60,000

$70,000

$80,000

2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012

$ Billion

sHistorical and Forecast Global GDP

Global GDP Growth (2007)

3.7% GAGR

Source: International Monetary Fund

7.4% CAGR

Page 24: 1 State of the Global Coatings Industry

24

Global GDP Growth (2008)

$0

$10,000

$20,000

$30,000

$40,000

$50,000

$60,000

$70,000

$80,000

2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012

$ Billion

sHistorical and Forecast Global GDP

2.2% GAGR

Source: International Monetary Fund

But in January 2009, the IMF revised its2008 GDP growth estimate downward to 1.1%

Page 25: 1 State of the Global Coatings Industry

Major Slowdown in Manufacturing

Retail & Auto Sales Plummet

Consumers Not Spending

Unemployment Rate Soaring

Stock Market Tumble

Worldwide Credit Freeze

Subprime Mortgage Crisis

Current Global Financial Crisis

Global Economic Downturn

Housing Bubble Burst

Page 26: 1 State of the Global Coatings Industry

26

Near-Term Economic Forecast What will 2009 Look Like?

‐1% 0% 1% 2% 3% 4% 5% 6%

ROW

Latin America

Asia Pacific

Europe

North America

Forecast GDP Growth Rate by Region2008 to 2009

But IMF has just slashed its 2009 GDP growth forecast to 0.5%

Source: International Monetary Fund

In Nov. 2008, IMF forecasted a 2.2 % growth in GDP for 2009

Some are saying this may be optimistic.

What does this do to the bars on this chart?.

Page 27: 1 State of the Global Coatings Industry

27

Near-Term Economic Forecast What will 2009 Look Like?

“Financial markets remain under stress and the global economy is taking a sharp turn for the worse, sending global output plummeting.

“We now expect the global economy to come to a virtual halt.”

“World growth is expected to fall to just ½ percent in 2009.”

“This is the lowest growth rate since World War II.”

Oliver BlanchardChief Economist IMFJanuary 28, 2009

Page 28: 1 State of the Global Coatings Industry

Near-Term Construction Forecast

2828

‐10% ‐8% ‐6% ‐4% ‐2% 0% 2% 4%

Europe

Japan

North America

Global

Forecast Construction Growth 2008 ‐ 2009 Global construction – forecasted to

slow to 2% annual growth.

North American construction -- will shrink by 9%.

Japan - forecast to shrink by 7%.

Europe -- will shrink by nearly 2%.

China & India -- continued construction growth, but has slowed significantly from recent years.

Coatings Markets Affected• Decorative• Wood• Coil• Industrial Maintenance

Source: Orr & Boss, Inc.

Comprise 70% of the coatings market

Page 29: 1 State of the Global Coatings Industry

200723.3 Million

2009-3.5 million

2929

Near-Term Automotive Forecast

2008 – Vehicle production had a 5.6% decrease

2009 – CSM is predicting an 8.7% decrease for 2009

A likely decline of over 5 million vehicles in 2009

North America

Latin America

Rest of The World

Europe

Asia-Pacific

200715.5 Million

2009-2 million

20073.5 Million

2009+0.1 million

20072.2 Million

2009+0.0 million

200729.6 Million

2009+0.2 million

Source: Orr & Boss, Inc.

Page 30: 1 State of the Global Coatings Industry

30

A Longer-Term View of Things

Clearly, the near-term looks gloomy.

But the mid- to long-term is forecast to be more positive.

30

Page 31: 1 State of the Global Coatings Industry

31

Mid-Term Economic Outlook

0%

1%

2%

3%

4%

5%

6%

7%

8%

9%

North America Europe Asia Pacific Latin America ROW

Forecast GDP Growth 2007 to 2012

Source: International Monetary Fund

Page 32: 1 State of the Global Coatings Industry

32

$0

$10,000

$20,000

$30,000

$40,000

$50,000

$60,000

$70,000

$80,000

$90,000

2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012

$ Billion

sHistorical and Forecast Global GDP

Global GDP Growth Mid-Term Economic Outlook

5.1% CAGR

For this straight line forecast to come true, recovery must happen in 2010, and then 2011 & 2012 will need to be banner years!

Source: International Monetary Fund

Question: Does the upturn begin by the end of 2009, mid-2010 -- or later?

Page 33: 1 State of the Global Coatings Industry

Presentation Agenda

1. Overview of the Global Coatings Industry

2. Economic Trends & Driving Forces

3. Sector & Global Forecasts

4. Final Thoughts & Strategic Considerations

Page 34: 1 State of the Global Coatings Industry

34

Forecast Growth by Region

0%1%2%3%4%5%6%7%8%9%

10%

North America

Europe Asia Pacific Latin America ROW

CAGR

Growth in Coatings Volumeby Region 2007 to 2012

Source: Orr & Boss, Inc.

By Region – 2008 thru 2012

Page 35: 1 State of the Global Coatings Industry

35

Forecast Growth by Segment

0% 1% 2% 3% 4% 5% 6% 7%

Decorative CoatingsTransportation

WoodPowder

CoilPackaging

General IndustrialAutomotive RefinishIM and Protective

Marine

CAGR

Growth in Coatings Volumeby Segment 2007 to 2012

Source: Orr & Boss, Inc.

By Segment – 2008 thru 2012

Page 36: 1 State of the Global Coatings Industry

Presentation Agenda

1. Overview of the Global Coatings Industry

2. Economic Trends & Driving Forces

3. Sector & Global Forecasts

4. Final Thoughts & Strategic Considerations

Page 37: 1 State of the Global Coatings Industry

37

Final Thoughts

Good NewsThe global coatings market will prosper over the mid- to long term.Regions & sectors will grow over the next five years, although 2009 and perhaps the first half of 2010 is questionable. By 2013, the global coatings market could exceed $110 billion.

The Challenging NewsCompanies must be able to survive the short-term crisis.Orr & Boss’ research on several benchmark chemical companiesreveals that specific strategies are being used to:

Limit exposure to the market downturn.Position themselves to take advantage of the upturn.

37

Page 38: 1 State of the Global Coatings Industry

38

Final Thoughts

Strategies to Capitalize Upon the Downturn

1. Do Something – The benchmark companies know that a “do nothing” response to market upheaval is not a good response.

2. Reduce Operational Costs – Reduce operating costs by streamlining organizations, improving business process efficiencies & reducing waste.

3. Reduce Working Capital Requirements – Free up cash by better management of inventory and receivable levels.

4. Adapt Offerings to Meet Shifting Customer Needs – Change pricing strategies, product mix & service offerings to adapt to customer needs.

5. Improve Credit Worthiness – Use these strategies to improve credit worthiness -- by reducing debt & strengthening balance sheets. (Bankers may be less inclined to say “no.”)

6. Seize Upon Game-Changing Opportunities – Capitalize upon the “right opportunities” – geographic expansion, new industry sectors, `joint ventures, acquisitions – at a time when others cannot.

38

Page 39: 1 State of the Global Coatings Industry

39

Now Available in:

CD-ROM

Print Copy

Global License

Now Available in:

CD-ROM

Print Copy

Global License

Member Price: $2,500.00 (CD-ROM)

Print copies: $2,700 Member

Global Access License: $10,000

Availability: January 2009.

Order Online at www.ippic.org

Page 40: 1 State of the Global Coatings Industry

40

The State of the Global Coatings IndustryThe State of the Global Coatings IndustryThe State of the Global Coatings Industry

Thank You for Your TimeThank You for Your TimeThank You for Your Time

Prepared by:Prepared by:

Charles E. Bangert, Jr.Charles E. Bangert, Jr. PartnerPartner

Orr & Boss, Inc.Orr & Boss, Inc. Corporate HeadquartersCorporate Headquarters

44450 Pinetree Drive44450 Pinetree Drive Plymouth, Michigan 48170Plymouth, Michigan 48170

U.S.A.U.S.A.