1 spacecraft thermal design introduction to space systems and spacecraft design space systems design

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1 Spacecraft Thermal Design Introduction to Space Systems and Spacecraft Design Space Systems Design

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Page 1: 1 Spacecraft Thermal Design Introduction to Space Systems and Spacecraft Design Space Systems Design

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SpacecraftThermal Design

Introduction to Space Systems and Spacecraft DesignSpace Systems Design

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What are the conditions the spacecraft must face in space?

Introduction to Space Systems and Spacecraft DesignSpace Systems Design

Spacecraft Thermal Design

1. What is the source of heating and cooling for a s/c in space?a) Sun, internal, earth, moon, other planets,

atmospheric friction, micrometeorites

b) Radiation to cooler environment – deep space, other components

2. How does the thermal conditions in space differ than on the ground?

a) No natural air convection source to conduct heat to or from areas of the spacecraft

b) Vacuum – extreme, fast temperature variations

3. What are the extremes that a spacecraft will see in space?a) Sunlight vs eclipse

b) Operation extremes – Tx, Thrusters

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4. What is the range of temperatures that the s/c components can operate?

a) -55C to 125C Military Specifications

Introduction to Space Systems and Spacecraft DesignSpace Systems Design

5. Will the space environment change over time in space?

a) Solar cycle, orbit changes due to perturbations & seasons

Spacecraft Thermal Design

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1. Conduction and radiation

Introduction to Space Systems and Spacecraft DesignSpace Systems Design

2. Spot electrical cooling with devices such as peltrier coolers.

3. Move heat from hot areas to cool areas by conduction, fluids and heat pipes.

How is heat transferred in the space environment?

Spacecraft Thermal Design

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Sources: (where heat comes from) Sinks: (where heat goes)

Introduction to Space Systems and Spacecraft DesignSpace Systems Design

Space Environment

Heat generated internally

Spacecraft Thermal Design

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Spacecraft Thermal Design

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How will the s/c thermal requirementschange with the operational scenario?

Internal heat generation and dissipation

Introduction to Space Systems and Spacecraft DesignSpace Systems Design

1. When transmitters are on

2. When thrusters are firing

3. When solar arrays are deployed

5. When spacecraft fuels are used

4. When satellite orientation is changed

Spacecraft Thermal Design

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Conditions for s/c equipment

•Non operating temperature range

•Operating temperature ranges

•Switch-on temperature limit

Design limits of the devices

Hot and cold turn on

Damage occur at extremes

Introduction to Space Systems and Spacecraft DesignSpace Systems Design

Spacecraft Thermal Design

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Spacecraft Thermal Design

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10Introduction to Space Systems and Spacecraft DesignSpace Systems Design

Spacecraft Thermal Design

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Spacecraft Thermal Design

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12Introduction to Space Systems and Spacecraft DesignSpace Systems Design

Spacecraft Thermal Design

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Introduction to Space Systems and Spacecraft DesignSpace Systems Design

Spacecraft Thermal Design

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Introduction to Space Systems and Spacecraft DesignSpace Systems Design

Spacecraft Thermal Design

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Effects of temperature ranges on components

Introduction to Space Systems and Spacecraft DesignSpace Systems Design

Spacecraft Thermal Design

Temperature

Electronics Too Low Too High

Permanent

damage

Operates out of design ranges

Operates incorrectly

Permanent

damage

Operates incorrectly

Solar Arrays

Upredictable

Batteries

Better efficiency Lower efficiency

Poor efficiencyCan’t charge

Better efficiency (to a point)

Stress components

Too Low Differential Too HighStructuresExcess stressesStresses

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Thermal control of components

Introduction to Space Systems and Spacecraft DesignSpace Systems Design

Spacecraft Thermal Design

How do you control thermal conditions on a spacecraft?

Thermal coatings on exterior

Thermal coatings on interior

Change passivity and emissivity of exterior surface of spacecraft

Change to cool off or head up spacecraft exterior surfaces

Move heat from subsystem boxes to other parts of spacecraft

Move heat from interior components to boxes

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Methods of heat transfer

Introduction to Space Systems and Spacecraft DesignSpace Systems Design

Spacecraft Thermal Design

ConvectionHeat transferred by liquid or gas

ConductionHeat transferred in a solid or non circulating fluid

RadiationHeat transferred by electromagnetic waves

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Analysis

Introduction to Space Systems and Spacecraft DesignSpace Systems Design

Spacecraft Thermal Design

Conduction

Q = in watts heat flow

k = thermal conductivity (W*m-1K-1)

A = cross sectional area = m2

x = path length – m

T = temperature in K (273 + T0C)

A

Q

T2 T1

Q = (T1-T2) watts/m2kAx

QAssumes not loss from sides

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Spacecraft Thermal Design

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Spacecraft Thermal Design

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New materials?

Introduction to Space Systems and Spacecraft DesignSpace Systems Design

Spacecraft Thermal Design

What about nanotubes?

What about diamonds?

????

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Q =

T4

Introduction to Space Systems and Spacecraft DesignSpace Systems Design

Spacecraft Thermal Design

Analysis

Radiation

Q = in watts heat flow /unit time /surface area = emissivity

= Stefan-Boltzman’s constant 5.670 x 10-8 W*m-2K-4

T = temperature in K (273 + T0C)

Q

T

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Radiation Equilibrium

Introduction to Space Systems and Spacecraft DesignSpace Systems Design

Spacecraft Thermal Design

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Effects of Coatings

Introduction to Space Systems and Spacecraft DesignSpace Systems Design

Spacecraft Thermal Design

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Changing S/C temperatures by selection of exterior surface

Introduction to Space Systems and Spacecraft DesignSpace Systems Design

Spacecraft Thermal Design

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Changing S/C temperatures by selection of exterior surface

Introduction to Space Systems and Spacecraft DesignSpace Systems Design

Spacecraft Thermal Design

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Radiation when surface hastransmissivity

Introduction to Space Systems and Spacecraft DesignSpace Systems Design

Spacecraft Thermal Design

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Radiation with surface likesolar cells

Introduction to Space Systems and Spacecraft DesignSpace Systems Design

Spacecraft Thermal Design

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Active & PassiveSystems

Introduction to Space Systems and Spacecraft DesignSpace Systems Design

Spacecraft Thermal Design

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Passive HeatPipes

Introduction to Space Systems and Spacecraft DesignSpace Systems Design

Spacecraft Thermal Design

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Passive HeatPipes

Introduction to Space Systems and Spacecraft DesignSpace Systems Design

Spacecraft Thermal Design

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Spacecraft Thermal Design

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Spacecraft Thermal Design

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Spacecraft Thermal Design

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Read section 11.5 fromSMAD

Introduction to Space Systems and Spacecraft DesignSpace Systems Design

Spacecraft Thermal Design

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Thermal Control Components

• Surface Finishes• Insulation• Louvers• Heat Pipes

Introduction to Space Systems and Spacecraft DesignSpace Systems Design

Spacecraft Thermal Design

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Design Considerations

Introduction to Space Systems and Spacecraft DesignSpace Systems Design

Spacecraft Thermal Design

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Remember when doing thermal design for satellites,

always keep your cool!

Introduction to Space Systems and Spacecraft DesignSpace Systems Design

Spacecraft Thermal Design